2008 Arctic Cat 600 Sno Pro. Race School November 8, 2007 General Chassis Information Presented by Brian Dick
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1 2008 Arctic Cat 600 Sno Pro Race School November 8, 2007 General Chassis Information Presented by Brian Dick
2 Chassis Self Pierce Riveted (SPR) tunnel assembly Engine/Lower Arm Frame assembly Upper Spar Weldment Steering Bulkhead assembly Middle and Rear Spars
3 Self Pierce Riveted Tunnel Solid chassis structure One piece side plate that locates engine, driven shaft, and drive shaft Wider flatter running boards for rider ergonomics Assembly
4 Engine/Lower Arm Frame Assembly must be purchased as a complete unit. assembly
5 Upper Spar Weldment Serviced as a complete unit
6 Complete Chassis Layout
7 New Front Suspension Horizontal A-arm geometry Lower A-arm moved back for increased nose clearance Tall spindle design to spread A-arms apart Triangular A-arm design for increased strength and less flex Ski shocks 20.3 Extended 13.9 Collapsed
8 Optional Sway bars are available 11.1 mm Std production 12.7 mm Optional 14.3 mm Optional Sway bar Mounting
9 Sway Bar Link Options (Both size links will be mailed out) 2.00 in in in. link must be used with stock ski shock length. (20.3 in.) 2.00 in. link may be used with ski shock length of (19.8 in. or less)
10 Modification to Carb Access Panel Will be mailed out also with links with instructions
11 Steering Two position steering post angle Progressive steering system w/2 position ratio option 3 degrees sharper turning
12 Carb Access Panel Remove carb access panel using a Torx 20 to get at bottom of carburetors
13 Engine Mounting PTO Side Engine mount & Snubber Mag side Engine Mount Engine Mount Spacer
14 Rear Engine Access Panel Remove 5 screws along bottom and pull gently back to inspect hoses and under side of engine
15 Cooling System
16 Optional Mod Hose Optional Mod 600 tunnel bypass hose p/n Hose goes from coolant bottle to front cooler, eliminating tunnel strip coolers.
17 Drive train 10 drive to driven center distance Jackshaft is inside the tunnel PTL drive shaft with 9 tooth exvolute sprockets 13 wide chain & sprockets 20/46 w/74p Borg Warner chain 2.52 pitch 1.7 x15 x128 Camoplast track Team Industries secondary clutch PBO material drive belt p/n
18 Rear Suspension New rail extrusion height between ribs Requires new idler wheel mounting blocks Requires new rail cap design New Rail Profile Basic function is similar to past models
19 Body Plastic Removable side panels and hood One-Piece Bellypan w/carb access panel
20 Removing Front bumper/air intake Make sure corners are tight on screen
21 Nose Cone Removal Remove upper front a-arm bolt, gently push down front tube and slide axle back to lock arm below mount clevis. Then remove fasteners holding aluminum axle. Remove screws from bottom of air silencer/front bumper using Torx 30. Pull forward to remove. Nose Cone installation axle
22 When installing carb boot intake screen holder, make sure screen is not rubbing on upper spar weldment Internal intake screen
23 Gas Tank Seatbase 6 gallon Snocross 12 gallon Cross Country Gas Tank Removal Remove rear spars using Torx 30 and 10mm wrench, remove 10mm top steering support bolt
24 Electrical Set-up for Vehicle Instrumentation Pod (VIP) data acquisition system. VIP sold separately New speedo/tach available Speedo does not record if VIP system is plugged in
25 Make sure ski spacer is installed under ski damper and ski damper rib is lined up with spindle groove. Ski Spacer
26 Rubber hose close off May have to add silicone around hoses and edge of rubber close off, to prevent snow from getting into clutches and belt.
27 Metric/Standard Hardware Standard Hardware Skis Drive train assembly Drive clutch Driven clutch Drop case Driven shaft assembly Track drive assembly Skid Frame Items to Check Metric Hardware Chassis components Front Suspension Steering Engine mounting Pipes with ceramic beads Snap ring on lower a-arms Spindles Wires behind brake disc may need to be zip tied back away from brake disk Driven Clutch needs to be adjusted for proper belt tension Operators Manual Performance manual specifications have been added to the operators manual Check coolant bottle vent line routing Make sure front suspension arms have bushings pressed in (arm will feel sloppy at chassis attachment points)
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