Components Parts of Quicklub Pumps P 223 and 233

Transcription

1 Components Parts of Quicklub Pumps P 223 and b04

2 All rights reserved. Any duplication of this User Manual, in its entirety or in part, by whatever means is prohibited without the prior consent in writing of Lincoln GmbH & CO. KG. without prior notification by LINCOLN GmbH & Co. KG Postfach 1263 D Walldorf Phone: +49 (6227) 33-0 Fax: +49 (6227) Page 2 of 24

3 Table of Contents Page Page Table of Contents... 3 Selection guide DC Pump variants P223/ AC Pump variants P223/ Scope of delivery of the Quicklub pumps P 223/ Different types of connection for 120 and 230 VAC Type of connection 3A6.15 with power supply p.c.b. and control p.c.b.s MF00 and MDF Model 223/233 Parts of the lockable lid for 4-l and 8-l reservoir Component Parts of the Quicklub pumps P223 and P233 with control p.c.b. Models MF00 and MDF00 and type of connection 2A6.15: 2-l reservoir for grease, closed with low-level control l reservoir for grease with low-level control l reservoir for oil with low-level control l reservoir for grease without low-level control and 8-l reservoir for grease with low-level control and 8-l reservoir for oil with low-level control and 8-l reservoir for grease, closed with low-level control Page 3 of 24

4 Further information to the Quicklub pumps P 203 Document no. Description 2.1A A04 2.0L C03 2.6A G03 Technical Description Quicklub-pump 223/233 VDC Installation Instructions Parts Catalogue Note: The following list of part lists includes motors with part numbers: 12 VDC VDC VDC VDC VDC for AC The motor housings are not provided with any threads for fastening purposes. Therefore, self-tapping (thread-rolling) hexagonal socket head screws are included in the kit. Page 4 of 24

5 Identification Code - DC Pump Models P 223 and P 233 with control p.c.b. MF00 and MDF00 Exampels of model designations: Note Any pump combinations other than the following standard pumps can be composed and ordered in accordance with the valid model identification code. Basic pump model for grease with 1-3 outlets and 12 VDC or 24 VDC motor P 223 = pump without Datalogger P 233 = pumpe with Datalogger P X L - 1 K A MF00 P X L - BO - 1 KR A MDF00 P X L - 2 K A MF00 P X L - BO - 1 K7 24-2A MF00 P X L - 1 K A MDF00 Reservoir design 2 = 2 l transparent plastic reservoir 4 = 4 l transparent plastic reservoir 8 = 8 l transparent plastic reservoir X = Reservoir for grease L = Low-level control without designation = Standard reservoir (2 liters) BO = Filling form top Pump elements 1-3 Number of pump elements used K5 = Piston diameter = 5 mm K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, Piston diameter = 7 mm B7 = Piston diameter = 7 mm (output of K5) S7 = Piston diameter = 7 mm (food industry) Connecting voltage 12 VDC or 24 VDC motor Number of conneting possibilities 2A = 1 connection on the left, for power supply,external illuminated pushbutton for additional lubrication cycles and malfunction, low-level control + 2nd connection on the right for piston detector 1) Type of connection 6 = Bayonet plug, 7/5-pole, DIN Connection outside of the pump 15 = Bayonet socket with 10 m cable, 7/5-core Control p.c.b. 12 / 24 VDC MF00 = with microprocessor and membrane keypad MDF00 = with microprocessor, Datalogger and membrane keypad 1) Piston detector, bayonet plug 4-pole Page 5 of 24

6 Exampels of model designations: Identification Code - AC Pump Models P 223 and P 233 with control p.c.b. MF00 and MDF00 Note Any pump combinations other than the following standard pumps can be composed and ordered in accordance with the valid model identification code. Basic pump model for grease with 1-3 outlets and 12 VDC or 24 VDC motor P 223 = pump without Datalogger P 233 = pumpe with Datalogger P X L - 1 K6 - AC - 3A MF00 P X L - BO - 1 KR - AC - 3A MDF00 P X L - 2 K5 - AC - 3A MF00 P X L - BO - 1 K7 - AC - 3A MF00 P X L - 1 K6 - AC - 3A MDF00 Reservoir design 2 = 2 l transparent plastic reservoir 4 = 4 l transparent plastic reservoir 8 = 8 l transparent plastic reservoir X = Reservoir for grease L = Low-level control without designation = Standard reservoir (2 liters) BO = Filling from top FL = Flat-type reservoir (only 2liters without low-level control, not for oil) Pump elements 1-3 Number of elements used K5 = Piston diameter = 5 mm K6 = Piston diameter = 6 mm K7 = Piston diameter = 7 mm KR = Pump element adjustable, Piston diameter = 7 mm Connecting voltage AC = VAC+/- 10%, Hz +/- 5% (with 24 VDC motor) Number of electric connecting possibilities 3 A = 3 connections, power supply (only cube-type plug) on the left, bottom, illuminated pushbutton + low-level control (bayonet plug), on the left, top and piston detector (bayonet plug) on the right, top Type of connection 1 = Cube-type plug (DIN 43650, design A) 6 = Bayonet plug, 7/5-pole, DIN Connection outside the pump 00 = wihtout socket-outlet, without cable (special equipment) 15 = Bayonet socket with 10 m cable, 7/5-core, connection for low-level control and illuminated pushbutton Control p.c.b. 12 / 24 VDC MF00 = with microprocessor and membrane keypad MDF00 = with microprocessor, Datalogger and membrane keypad Page 6 of 24

7 Scope of delivery of the Quicklub pumps P 223 and b04 The following parts belong to the scope of delivery ot the Quicklub pumps 223 and 233: - Pump bottom with 12 or 24 VDC motor - Reservoir 2-liter with grease filling 0.75 kg 4-liter with grease filling 1.5 kg 8-liter with grease filling 1.5 kg - Pump element(s): 1 to 3 pump elements can be used The following models are available: for grease or oil supply with fixed lubricant output: K5= Piston Ø5 mm; output 2 cm 3 /min K6= Piston Ø6 mm; output 2.8 cm 3 /min K7= Piston Ø7 mm; output 4 cm 3 /min for grease or oil supply with adjustable lubricant output: KR= Piston Ø7 mm; output 0.04 cm cm 3 /stroke - Control p.c.b. for 12/24 VDC The following models are available: MF00 for P223 MDF00 for P233 Power supply p.c.b. for connection of the pump to alternate current 120 or 230 VAC, 50/60 Hz - Electrc Connections: see selection guide DC and AC with p.c.b.s M F00 or MDF00 and low-level control bayonet plug, left with 10 m cable and bayonet socket, right for 1 or 2 piston detectors cube-type plug on the left, for connection with alternate current - Accessories: Pressure relief valve - must be ordered separately (see chapter Pressure Relief Valve for different models) Fixing screws with accessories, drilling template and operating instructions Low-level control, if any. The parts are integrated in the pump bottom and in the reservoir. Page 7 of 24

8 Components Parts of Quicklub - Pump Models 223 and l reservoir for grease, closed with low-level control p.c.b. of the versions MF00 und MDF00 Filling from bottom Type of connection 2A b04 Fig. 1 - Explosion view for P 223 /233-2XL-.K.-12/24-2A6.15-MF00/MDF00 Page 8 of 24

9 Parts List acc. to Fig. 1 1 Reservoir 2 XL Hose 12.5 cm Stirring paddle, assy Control cam Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 17 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 23 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 5 with pos. 7, 13, 15, 22.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Hydraulic lub. fitting AR 1/4 C Magnetic switch for low-level control Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 30 Closure plug M22x1.5x Bayonet plug, 7/5-pole Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves, see Parts Catalogue 5 see note on page 4 Page 9 of 24

10 2-l reservoir for grease with low-level control p.c.b. of the versions MF00 und MDF00 Filling from top or bottom Type of connection 2A6.15 Fig. 2 - Explosion view for P 223 /233-2XLBO-.K.-12/24-2A6.15-MF00/MDF00 Page 10 of b04

11 Parts List acc. to Fig. 2 1 Reservoir 2 XLBO Acorn nut M4 C Hexagonal nut M4 C Washer A 4.3 C Hexagonal head screw M4x14 C Screwed plug Hose 12.5 cm Stirring paddle, assy Inner ring Grooved ball bearing D 10/26x Control jam O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 17 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy C7=piston Ø7 mm, assy. for chisel paste KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 23 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 5 with pos. 7, 13, 15, 22.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Hydraulic lub. fitting AR 1/4 Z Magnetic switch for low-level control Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 30 Closure plug M22x1.5x Bayonet plug 1 with cable 1, 7/5-pole Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves see Parts Catalogue 5 see note on page 4 Page 11 of 24

12 2-l reservoir for oil with low-level control p.c.b. of the versions MF00 und MDF00 Filling from top Type of connection 2A6.15 Fig. 3- Explosion view for P 223 /233-2YLBO-.K.-12/24-2A6.15-MF00/MDF00 Page 12 of b04

13 Parts List acc. to Fig. 3 1 Low-level control (magnetic floating switch) Hexagon socket head screw M 6x20 C Washer A 6.4 C Hexagon nut M6 C Screwed plug Reservoir 2XNBO Hose 3 cm Stirring paddle, assy Washer Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 19 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 25 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 5 with pos. 9, 15, 17, 25.1,27 12 VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Closure plug R1/4x O-ring Ø11x Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 31 Closure plug M22x1.5x Bayonet plug 1 with cable 1, 7/5-core Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves see Parts Catalogue 5 see note on page 4 Page 13 of 24

14 2-l flat-type reservoir for grease without low-level control p.c.b. of the versions MF00 und MDF00 Filling from bottom Type of connection 2A6.15 Fig. 4 - Explosion view for P 223 /233-2XNFL-.K.-12/24-2A6.15-MF00/MDF b04 Page 14 of 24

15 Parts List acc. to Fig. 4 1 Reservoir 2XNFL Hose 3 cm Stirring paddle, assy O-ring, Ø210x Adapter ring Washer Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 19 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring 22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Nipple S /4-1/ Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 26 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1,5 with pos. 9, 15, 17, 25.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Hydraulic lub. fitting AR 1/4 Z Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 32 Closure plug M22x1.5x Bayonet plug 1 with cable 1, 7/5-pole (1A7.16) Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves see Parts Catalogue 5 see note on page 4 Page 15 of 24

16 4-l and 8-l reservoir for grease with low-level control p.c.b. of the versions MF00 und MDF00 Filling from top or bottom Type of connection 2A b04 Fig. 5 - Explosion view for P 223 /233-4XLBO/8XLBO-.K.-12/24-2A6.15-MF00/MDF00 Page 16 of 24

17 Parts List acc. to Fig. 5 1 Lid Fixed paddle, assy.4xnbo/4ynbo Fixed paddle, assy.8xnbo/8ynbo Reservoir 4XNBO/4YNBO Reservoir 8XNBO/8YNBO Hose 10 cm Stirring paddle, assy O-ring, Ø210x Adapter ring Control cam Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 21 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Nipple S /4-1/ Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 28 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 5 with pos. 11, 17, 19, 27.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Hydraulic lub. fitting AR 1/4 Z Magnetic switch for low-level control Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 35 Closure plug M22x1.5x Bayonet plug 1 with cable 1, 7/5-pole Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves see Parts Catalogue 5 see note on page 4 Page 17 of 24

18 4-l and 8-l reservoir for oil with low-level control p.c.b. of the versions MF00 und MDF00 Filling from top Type of connection 2A b04 Fig. 6 - Explosion view for P 223 /233-4YLBO/8YLBO-.K.-12/24-2A6.15-MF00/MDF00 Page 18 of 24

19 Parts List acc. to Fig. 6 1 Low-level control, 4YLBO (magnetic floating switch) a Low-level control, 8YLBO (magnetic floatting switch) Hexagon socket head screw M6x20 C Washer A 6.4 C Hexagonal nut M6 C Lid Reservoir 4XNBO /4YNBO Reservoir 8XNBO /8YNBO Hose 3 cm Stirring paddle, assy O-ring, Ø210x Adapter ring Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 21 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Nippel S /4-1/ Pressure relief valve 4 SVTE /4 - D Piston detector Bayonet plug 4/4-pole 1 XXX 28 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 5 with pos. 11, 17, 19, 27.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Closure plug R 1/4x O-ring Ø11x Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 34 Closure plug KF M 22x Bayonet plug 1 with cable 1, 7/5-pole (1A7.16) Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor; new motor marked with version code M on identification plate 3 Piston detectors with other lengths of cable, see parts catalog 4 other pressure relief valves see Parts Catalogue 5 see note on page 4 Page 19 of 24

20 4-l and 8-l reservoir for grease, closed with low-level control p.c.b. of the versions MF00 und MDF00 Filling from bottom Type of connection 2A b04 Fig. 7 - Explosion view for P 223 /233-4XL/8XL-.K.-12/24-2A6.15-MF00/MDF00 Page 20 of 24

21 Parts List acc. to Fig. 7 1 Reservoir 4XN/4YN Reservoir 8XN/8YN Fixed paddle, assy.4xnbo/4ynbo Fixed paddle, assy.8xnbo/8ynbo Hose 10 cm Stirring paddle, assy O-ring, Ø210x Adapter ring Control cam Inner ring Grooved ball bearing D 10/26x O-ring Ø142x Intermediate bottom Shim 10x16x Snap ring SW Pressure ring Ø33x37x Eccentric Hexagon socket head screw M6x25, self-tapping Washer O-ring Ø6x Housing with membrane keypad 1 XXX 20 Pump element with K5=piston Ø5 mm, assy K6=piston Ø6 mm, assy K7=piston Ø7 mm, assy KR=Pump element, adjustable Sealing ring Ø22.2x27x Check valve Ø5 mm, assy Check valve Ø6 mm, assy Check valve Ø7 mm, assy Nipple S /4-1/ Pressure relief valve 5 SVTE /4 - D Piston detector Bayonet plug 4/2-pole 1 XXX 27 Housing cover Housing cover, assy. since Screw f. KF, 3x Drain hose Motor, new 1, 6 with pos. 10, 16, 18, 26.1, VDC VDC VDC for VAC connection Motor connection, old Motor connection, new Woodruff key 3x Rotary shaft seal BA 10x22x Hydraulic lub. fitting AR 1/4 Z Magnetic switch for low-level control Control p.c.b. 12/24 VDC 1 for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 34 Closure plug M22x1.5x Bayonet plug 1 with cable 1, 7/5-pole Bayonet cable, 7/5-core Power supply board 230 VAC Arrow: direction on rotation Lincoln-Logo Jumper for control p.c.b deviations of the shown connection type of pump 223/233, see page 22 2 possible only in combination with old motor 3 new motor marked with version code M on identification plate 4 Piston detectors with other lengths of cable, see parts catalog 5 other pressure relief valves see Parts Catalogue 6 see note on page 4 Page 21 of 24

22 Different types of connection for 120 and 230 VAC Type of connection 3A6.15 with power supply p.c.b. and control p.c.b.s MF00 und MDF00 Note: The component parts of the model 223/233 are listed with the respective preceding component drawings. For the industrial applications the parts mentioned below are different from those of the standard version. Pumps with new motor are marked with version code M on identification plate. Fig. 8 - Different type of connection 3A6.15 with power supply p.c.b. and control p.c.b. MF00/MDF00 Parts List acc. to Fig b04 1 Socket (black) Bayonet cable 7/5-core Flat packing Screw BZ 3x10 C Appliance plug 1 with cable and ferrite core Self-tapping screw 3.9x6.5 C Ferrite core Bayonet plug, 7/5-pole included in motor kit Page 22 of 24 5 Power supply board VAC Connection: power supply - control p.c.b Magnetic switch for low-level control Control p.c.b. 12/24 VDC for industrial application Model MF00 1 XXX Model MDF00 1 XXX Datalogger 1 XXX 9 Motor connecting cable, old Motor connecting cable, new Bayonet plug, 4/4-pole Piston detector Motor, new 24 VDC

23 Parts of the lockable lid for 4-l and 8-l reservoir Model 223/233 Fig. 9 - Lid for P 223/233-4XN/LBO/8XN/LBO 4301a00 Parts List acc. to Fig. 9 1 Lockable lid, assy Lock, consisting of parts pos. 2.1 to Key Dust cap Spagnolet Tongue Lid Page 23 of 24

24 America: Europe/Africa: Asia/Pacific: Lincoln Industrial One Lincoln Way St. Louis, MO USA Phone: (+1) Fax: (+1) Lincoln GmbH & Co. KG Heinrich-Hertz Straße Walldorf, Germany Tel: (+49) Fax: (+49) Lincoln Industrial Corporation 51 Changi Business Park Central 2 # The Signature Singapore Phone: (+65) Fax: (+65) sales@lincolnindustrial.com.sg Page 24 of 24 Copyright 2004 Printed in Germany Web site: