Model Fresh Brew Model Freeze Dry. Place Cup on Platform Below 2- Insert Coins Above 8 OZ. 3- Select Drink Size 12 OZ.

Transcription

1 3- Select Drink Size 50% Coffee and 50% Decaf Coffee A Half Portion of Extra Strong Coffee Whipped Coffee and Hot number cups in Carafe OZ. 2 OZ. REG. CUP SIZES CRANE LARGE NATIONALVENDORS ST.LOUIS, MO U.S.A Model Fresh Brew Model 64 - Freeze Dry Café System 7 - Place Cup on Platform Below 2- Insert Coins Above 4- Make Selection By Pressing Coffee Decaf Coffee Blended Coffee Espresso Mochaspresso TM Hot Chocolate Hot Water Press for extra strong. Press to whip drink. Press for desired 2955 Enterprise Way Bridgeton, Missouri (34) Copyright 3-99

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3 LIST OF FIGURES Figure...Page. Café System 7 Merchandiser Door Assembly Part Door Assembly Part Coin Insert Assembly Filler Plate (No Coin Option) Cup Platform Assembly Cabinet Assembly - Top Interlock and Float Switches Brewer Assembly Idler Axle and Roller Assemblies Carrier and Cam Follower Assembly Canister/Product Dispensing System Motor and Plate Assemblies - Canister Drive Vent System Blower Assembly Canister Assembly - Freeze Dried Coffee Canister Assembly - Preground Coffee Canister Assembly - No Sleeve Canister Assembly - Chocolate Water Tank Assembly Float Assembly - Water Tank Power Panel Assemblies - U.K. and U.S Power Panel Assembly - France and Germany Cuno Water Valve and Filter Option Everpure Water Valve and Filter Option Water Valve - Without Filter Option Brewer Drive and Pump Assemblies Brewer Pump Assemblies Filter Paper Housing Assembly Base/Storage Cabinet Options - Part Base/Storage Cabinet Options - Part Doors - Base Storage Cabinets Labels - Part Labels - Part Bottled Water Pump Option Product/Water Distribution Components - Part Product/Water Distribution Components - Part Wiring Harnesses i March, 999

4 LIST OF TABLES Café System 7 Parts Manual TABLE...PAGE. CAFÉ SYSTEM 7 MERCHANDISER DOOR ASSEMBLY PART DOOR ASSEMBLY PART BAG ASSEMBLY - DOMESTIC BAG ASSEMBLY - FRANCE BAG ASSEMBLY - GERMANY BAG ASSEMBLY - U.K COIN INSERT ASSEMBLY FILLER PLATE (NO COIN OPTION) CUP PLATFORM ASSEMBLY CABINET ASSEMBLY - TOP INTERLOCK AND FLOAT SWITCHES BREWER ASSEMBLY IDLER AXLE AND ROLLER ASSEMBLIES CARRIER AND CAM FOLLOWER ASSEMBLY CANISTER/PRODUCT DISPENSING SYSTEM MOTOR AND PLATE ASSEMBLIES - CANISTER DRIVE VENT SYSTEM BLOWER ASSEMBLY CANISTER ASSEMBLY - FREEZE DRIED COFFEE CANISTER ASSEMBLY - PREGROUND COFFEE CANISTER ASSEMBLY - NO SLEEVE CANISTER ASSEMBLY - CHOCOLATE WATER TANK ASSEMBLY FLOAT ASSEMBLY - WATER TANK POWER PANEL ASSEMBLIES - U.K. AND U.S POWER PANEL ASSEMBLY - FRANCE AND GERMANY CUNO WATER VALVE AND FILTER OPTION EVERPURE WATER VALVE AND FILTER OPTION WATER VALVE - WITHOUT FILTER OPTION BREWER DRIVE AND PUMP ASSEMBLIES BREWER PUMP ASSEMBLIES FILTER PAPER HOUSING ASSEMBLY BASE/STORAGE CABINET OPTIONS - PART BASE/STORAGE CABINET OPTIONS - PART DOORS - BASE STORAGE CABINETS LABELS - PART LABELS - PART BOTTLED WATER PUMP OPTION PRODUCT/WATER DISTRIBUTION COMPONENTS - PART PRODUCT/WATER DISTRIBUTION COMPONENTS - PART ii March, 999

5 Notes March, 999

6 p006 Figure. Café System 7 Merchandiser March, 999

7 TABLE. CAFÉ SYSTEM 7 MERCHANDISER INDEX PART NUMBER DESCRIPTION QTY - - CAFE SYSTEM 7 MERCHANDISER - CABINET ASSEMBLY (SEE FIGURE FOR DETAILS) 2 - DOOR ASSEMBLY (SEE FIGURES 2 AND 3 FOR DETAILS) CARAFE OPT CUP DISPENSER - ELEVATED - 5/ OZ FOAM CUPS (INCLUDES INDEX ITEM 5 AND FOAM CUP DISPENSER ITEM 6) CUP DISPENSER - ELEVATED - 5/ OZ PAPER CUPS (INCLUDES INDEX ITEM 5 AND PAPER CUP DISPENSER, ITEM 6) TRIM COLLAR - 5/ OZ CUP -DISPENSING OPT DISPENSER - PAPER CUP - ELEVATED FEED DISPENSER - FOAM CUP - ELEVATED FEED 7 - CABINET - BASE - STORAGE (SEE FIGURES 34 AND 35 FOR DETAILS) SHELF ASSEMBLY - CONDIMENT SUPPORT OPT CONDIMENT TRAY OPT CUP DISPENSER WRAPPER WITH TWO SMALL CUP DISPENS- ERS (INCLUDES ITEMS AND TWO SMALL CUP DISPENSERS, ITEM 2) CUP DISPENSER WRAPPER WITH TWO LARGE CUP DISPENS- ERS (INCLUDES ITEMS AND TWO LARGE CUP DISPENSERS, ITEM 2) CUP DISPENSER WRAPPER WITH LARGE AND SMALL CUP DIS- PENSERS (INCLUDES ITEMS, AND 2) CUP DISPENSER WRAPPER (INCLUDES ITEM ) WRAPPER ASSEMBLY OPT DISPENSER - CUP - SMALL - GRAVITY FEED DISPENSER - CUP - LARGE - GRAVITY FEED BOTTLED WATER PUMP PACKAGE (SEE FIGURE 39. FOR DETAILS) - - WATER/PRODUCT DISTRIBUTION COMPONENTS (SEE FIGURE 40. FOR DETAILS)(SEE FIGURE 4. FOR DETAILS) WIRING HARNESSES (SEE FIGURE 42 FOR DETAILS) - OPT OPT OPT OPT OPT March, 999

8 Figure 2. Door Assembly Part March, 999

9 TABLE 2. DOOR ASSEMBLY PART INDEX PART NUMBER DESCRIPTION QTY DOOR ASSEMBLY - GREY - COMMON DOOR - CAFE SYSTEM FILLER PLATE INSTALLATION - NO COIN OPTION (SEE FIGURE 9. FOR DETAILS) (USED TO COVER COIN INSERT CAVITY WHEN OPT COIN OPTION IS NOT USED) COIN INSERT ASSEMBLY (SEE FIGURE 8. FOR DETAILS) OPT KEYPAD ASSEMBLY - MEMBRANE SWITCH OVERLAY MENU KEY SWITCH ASSEMBLY - CARAFE FUNCTION COVER PLATE (USED WITH NO COIN OPTION) CAM - DOOR LOCK STRIKE - DOOR KEY - DOOR LOCK LOCK - DOOR - TTC DISPLAY - PHOTO - P.O.P DISPLAY - PHOTO - P.O.P P.O.P. - PHOTO - HDC DOOR OPT March, 999

10 p0097 Figure 3. Door Assembly Part March, 999

11 TABLE 3. DOOR ASSEMBLY PART 2 INDEX PART DESCRIPTION QTY ANGLE BRACKET- MODE SWITCH MODE SWITCH 3 - PLASTIC BAG ASSEMBLY (SEE TABLES 4-7 FOR DETAILS) BRACKET - SPRING - CUP PLATFORM HINGE PLATE - CUP PLATFORM CUP PLATFORM ASSEMBLY SHIELD - CUP PLATFORM GATE - COIN RETURN CUP (NOT USED WITH NO COIN OPTION) OPT PAYOUT CHUTE - COIN (NOT USED WITH NO COIN OPTION) OPT SPRING - COIN CUP (NOT USED WITH NO COIN OPTION) OPT RETAINER - HARNESS (NOT USED WITH NO COIN OPTION) OPT COIN BOX ASSEMBLY (NOT USED WITH NO COIN OPTION) OPT RETURN CHUTE ASSEMBLY (NOT USED WITH NO COIN OPTION OPT COIN CHANGER - MARS TRC600XV - 24VDC (NOT USED WITH NO COIN OPTION) COIN CHANGER - COINCO 9302LF - 24 VDC (NOT USED WITH NO COIN OPTION) WELD ASSEMBLY - MONETARY PLATE CLIP - WIRE HARNESS CONTROLLER - PCB AND EPROM (INCLUDES INDEX ITEMS 8 AND 9) IC ASSEMBLY PCB ASSEMBLY - DOOR CONTROLLER HINGE BAR AND STUD ASSEMBLY OPT March, 999

12 TABLE 4. BAG ASSEMBLY - DOMESTIC PART DESCRIPTION QTY PLASTIC BAG ASSEMBLY - DOMESTIC (INCLUDES ALL ITEMS BELOW) BAG PLASTIC REMOVAL TOOL - IMPELLER VINYL CAP INSERT SET - SINGLE CUP - WHITENER - ENGLISH INSERT SET - DUAL CUP WHITENER - ENGLISH SETUP GUIDE - CS OPERATIONS GUIDE - CS WIRING DIAGRAM - DOMESTIC INSERT SET - DUAL CUP - ENGLISH INSERT SET - SINGLE CUP - ENGLISH SUPPLEMENT - SETUP GUIDE GASKET - FOAM LABEL - PRICE AND CUP SIZE SUPPLEMENT - CS7 OPERATION GUIDE LABEL - MENU AND INSTRUCTIONS - ENGLISH NUT AND FERRULE ASSEMBLY - BRASS TUBE /4 OD X 2.00 LG FITTING - PI S LOCKING CLIP - PI - C808 - R (LC40) LOCKING CLIP - PI - C82R (LC380) Figure 4 - invisible place holder March, 999

13 TABLE 5. BAG ASSEMBLY - FRANCE PART NUMBER DESCRIPTION QTY PLASTIC BAG ASSEMBLY - FRANCE (INCLUDES ALL ITEMS BELOW) BAG PLASTIC REMOVAL TOOL - IMPELLER VINYL CAP LABEL - LOW PRICE AND CUP SIZE - FRENCH LABEL - MEDIUM PRICE AND CUP SIZE - FRENCH LABEL - HIGH PRICE AND CUP SIZE - FRENCH C.E. SPECIFICATION SHEET SETUP GUIDE - CS OPERATIONS GUIDE - CS WIRING DIAGRAM - CAFE SYSTEM 7 GERMANY/FRANCE INSERT SET - DUAL CUP - WHITENER - FRENCH INSERT SET - SINGLE CUP - WHITENER - FRENCH INSERT SET - DUAL CUP - FRENCH INSERT SET - SINGLE CUP - FRENCH SUPPLEMENT - SETUP GUIDE GASKET - FOAM LABEL - MENU AND INSTRUCTIONS - FRENCH NUT AND FERRULE ASSEMBLY - BRASS TUBE /4 OD X 2.00 LG FITTING - PI S LOCKING CLIP - PI - C808 - R (LC40) LOCKING CLIP - PI - C82R (LC380) Figure 5 - invisible place holder March, 999

14 TABLE 6. BAG ASSEMBLY - GERMANY PART NUMBER DESCRIPTION QTY PLASTIC BAG ASSEMBLY - GERMANY (INCLUDES ALL ITEMS BELOW) BAG PLASTIC REMOVAL TOOL - IMPELLER VINYL CAP LABEL - PRICE AND CUP SIZE - GERMAN LABEL - PRICE AND CUP SIZE - GERMAN INSTRUCTIONS SHEET - PAPER ROLL/WASHER C.E. SPECIFICATION SHEETY SETUP GUIDE - CS OPERATIONS GUIDE - CS WIRING DIAGRAM - CAFE SYSTEM 7 -GERMANY/FRANCE INSERT SET - DUAL CUP -WHITENER - GERMAN INSERT SET - DUAL CUP - WHITENER - GERMAN INSERT SET - DUAL CUP - GERMAN INSERT SET - SINGLE CUP - GERMAN SUPPLEMENT - SETUP GUIDE GASKET - FOAM SUPPLEMENT - CS7 OPERATION GUIDE LABEL - MENU AND INSTRUCTIONS - GERMAN WASHER - FLAT - NYLON NUT AND FERRULE ASSEMBLY - BRASS TUBE /4 OD X 2.00 LG FITTING - PI S LOCKING CLIP - PI - C808 - R (LC40) LOCKING CLIP - PI - C82R (LC380) Figure 6 - invisible place holder March, 999

15 TABLE 7. BAG ASSEMBLY - U.K. PART NUMBER DESCRIPTION QTY BAG PLASTIC ASSEMBLY - U.K. (INCLUDES ALL ITEMS BELOW) BAG PLASTIC GASKET - FOAM NOZZLE - DISPENSING - CANISTER NOZZLE - DISPENSING - FD COFFEE REMOVAL TOOL - IMPELLER VINYL CAP INSTRUCTION SHEET - PAPER ROLL/TEA-UK LABEL - PRICE AND CUP SIZES - UK LABEL - PRICE-6P TO 39P- UK C.E. SPECIFICATION SHEET INSERT SET - SINGLE CUP - WHITENER - ENGLISH INSERT SET - DUAL CUP WHITENER - ENGLISH SETUP GUIDE - CS OPERATIONS GUIDE - CS WIRING DIAGRAM - CAFE SYSTEM 7 - UK INSERT SET - DUAL CUP - ENGLISH INSERT SET - SINGLE CUP - ENGLISH SUPPLEMENT - SETUP GUIDE SUPPLEMENT - CS7 OPERATION GUIDE LABEL - MENU AND INSTRUCTIONS - ENGLISH WASHER - FLAT - NYLON WASHER - FLAT - NYLON NUT AND FERRULE ASSEMBLY - BRASS Figure 7 - invisible place holder March, 999

16 p006 Figure 8. Coin Insert Assembly March, 999

17 TABLE 8. COIN INSERT ASSEMBLY INDEX PART DESCRIPTION QTY COIN INSERT ASSEMBLY- GRAY - DOM COIN INSERT ASSEMBLY- GRAY - INTERNATIONAL INSERT - COIN (DOMESTIC) INSERT - COIN (INTERNATIONAL) CHUTE - COIN INSERT BUTTON - COIN RETURN RETAINER - ANGLE COIN LEVER - COIN RETURN SPRING - COIN LEVER RETURN March, 999

18 TABLE 9. FILLER PLATE (NO COIN OPTION) INDEX PART DESCRIPTION QTY PLATE - FILLER - DOOR RETAINER - COIN ANGLE 2 640p0028 Figure 9. Filler Plate (No Coin Option) March, 999

19 TABLE 0. CUP PLATFORM ASSEMBLY INDEX PART DESCRIPTION QTY CUP PLATFORM ASSEMBLY SPRING - CUP PLATFORM RETAINING RING - SELF LOCKING SUPPORT - CUP PLATE - WITH TOGGLE PLATE - SILICONE RUBBER PLATE - RETAINER SETSCREW - # 6-32 X 3/ PLATFORM - CUP SUPPORT p007 Figure 0. Cup Platform Assembly March, 999

20 MODEL 64 ONLY (FREEZE DRY) 640p022 Figure. Cabinet Assembly - Top March, 999

21 TABLE. CABINET ASSEMBLY - TOP INDEX PART DESCRIPTION QTY BEARING - ACCESS COVER WATER TANK (SEE FIGURE 24. FOR DETAILS) CANISTERS/PRODUCT DISPENSING SYSTEM (SEE FIGURE 6. FOR DETAILS) WATER VALVE/FILTER ASSEMBLY (SEE FIGURES FOR DETAILS) 5 - BREWER DRIVE AND PUMP ASSEMBLY (SEE FIGURE 3. FOR DETAILS) (MODEL 640 ONLY) GROUNDS BUCKET ASSEMBLY (MODEL 640 ONLY) TRAY - CUTOFF - LIQUID DRAIN DRAIN TRAY GRATE - POWDER COATED 9 - INTERLOCK/FLOAT SWITCHES (SEE FIGURE 2. FOR DETAILS) 0 - FILTER PAPER HOUSING INSTALLATION (SEE FIGURE 33. FOR DETAILS) (MODEL 640 ONLY) PLATE - LATCH 2 - POWER PANEL AND SUPPORT ASSEMBLY (SEE FIGURE FOR DETAILS) CABINET ASSEMBLY - ADHESIVE BOND STUD - COLUMN LOCATOR COVER - TOP ACCESS BRACKET - LIQUID DRAIN TRAY (MODEL 64 ONLY) BRACE - LIQUID DRAIN TRAY (MODEL 64 ONLY) March, 999

22 p007 Figure 2. Interlock and Float Switches March, 999

23 TABLE 2. INTERLOCK AND FLOAT SWITCHES INDEX PART DESCRIPTION QTY - - INTERLOCK SWITCH/FLOAT ASSEMBLY INSULATION - INTERLOCK SWITCH SWITCH - INTERLOCK NUT PLATE SWITCH - LEVER PLATE - SWITCH HOUSING - INTERLOCK SWITCH COIL - FLOAT SWITCH FLOAT ASSEMBLY - DRAIN TRAY (INCLUDES INDEX ITEMS 7, 9 AND 0) CHAIN - FLOAT SWITCH FLOAT - DRAIN TRAY March, 999

24 p004 7 Figure 3. Brewer Assembly March, 999

25 TABLE 3. BREWER ASSEMBLY INDEX PART DESCRIPTION QTY BREWER ASSEMBLY (MODEL 640 ONLY) LID - BREWER CYLINDER CYLINDER - BREWER CARRIER AND CAM FOLLOWER ASSEMBLY (SEE FIGURE 5. FOR DETAILS) (MODEL 640 ONLY) HOUSING - BREWER -RIGHT AXLE - INDEX GEAR GEAR - PAPER INDEX PINION GEAR - DRIVE - PAPER WASHER -.25 OD X ID X ROLLER DRIVE - PAPER MECHANISM WASHER -.25 OD X ID X ROLLER END CAP - PAPER MECH ROLLER - PAPER EXTRUSION WASHER -.25 OD X ID X RETAINER IDLER AXLE SHAFT - PAPER DRIVE 6 - IDLER AXLE AND ROLLER ASSEMBLIES LEFT AND RIGHT (SEE FIGURE 4. FOR DETAILS) (MODEL 640 ONLY) GUIDE - PAPER SHOULDER BUSHING - 60 X 60 MESH HOUSING - SCREEN AND SEAL SEAL - BREWER SCREEN - BREWER HOUSING - BREWER - LEFT SIDE March, 999

26 p0092 Figure 4. Idler Axle and Roller Assemblies March, 999

27 TABLE 4. IDLER AXLE AND ROLLER ASSEMBLIES INDEX PART DESCRIPTION QTY IDLER AXLE AND ROLLER ASSEMBLY - LEFT (INCLUDES INDEX ITEMS 2 THROUGH 6) (MODEL 640 ONLY) IDLER AXLE AND ROLLER ASSEMBLY - RIGHT (INCLUDES INDEX ITEMS THROUGH 5) AXLE - IDLER - ROLLER - RIGHT TOGGLE - SPRING SPRING - EXTENSION DRIVE/IDLER - PAPER DRIVE RETAINER - GROOVELESS AXLE - IDLE - ROLLER - LEFT March, 999

28 p003 Figure 5. Carrier and Cam Follower Assembly March, 999

29 TABLE 5. CARRIER AND CAM FOLLOWER ASSEMBLY INDEX PART DESCRIPTION QTY CARRIER AND CAM FOLLOWER ASSEMBLY (MODEL 640 ONLY) SPRING - CARRIER CARRIER - CYLINDER PLATE - CAM FOLLOWER SHAFT - CAM FOLLOWER ROLLER - CAM FOLLOWER SHAFT - CARRIER BEARING SHAFT - CAM PIN - ROLL - /8 X / CAM - CYCLINDER CARRIER GEAR - PAPER INDEX DRIVE WASHER - X X 22 GAUGE BUSHING - SHOULDER PIN - ROLL - 3/6 X March, 999

30 Figure 6. Canister/Product Dispensing System March, 999

31 TABLE 6. CANISTER/PRODUCT DISPENSING SYSTEM INDEX PART NUMBER DESCRIPTION QTY CANISTER ASSEMBLY - PREGROUND COFFEE (ONE OR TWO REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) (SEE FIGURE 2. FOR DETAILS) CANISTER ASSEMBLY - FD COFFEE (ONE OR TWO REQUIRED, DEPENDING ON SELECFT/WHIPPER OPTION) (SEE FIGURE 20. FOR DETAILS) CANISTER ASSEMBLY - NO SLEEVE (ONE OR NONE REQUIRED, DEPENDING ON SELECFT/WHIPPER OPTION) (SEE FIGURE 22. FOR DETAILS) BRACKET - CHOCOLATE DEFLECTOR (REQUIRES ONE, TWO OR NONE, DEPENDING ON SELECT WHIPPER OPTION) OPT CHUTE ASSEMBLY - PREGROUND COFFEE CHUTE ASSEMBLY LEFT (USED IF CENTER CANISTER POSITION IS EQUIPPED WITH PREGROUND COFFEE CANISTER) RETAINER - TUBE - MIXING BOWL (ONE REQUIRED FOR EACH MIXING BOWL) MIXING BOWL ASSEMBLY (NONE, ONE OR TWO REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) OPT PLATE - WHIPPER MOUNTING (MODEL 64 ONLY) NOZZLE - HOT WATER (ONE OR NONE REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) OPT NOZZLE SUPPORT ASSEMBLY WHIPPER ASSEMBLY (ONE, TWO OR THREE REQUIRED DEPENDING ON SELECT WHIPPER OPTION) WHIPPER ASSEMBLY - DRINK - INTERNATIONAL GROMMET 3/6 (ONE REQUIRED FOR EACH WHIPPER ASSEM- BLY) GROMMET - WHIPPER MOUNTING (ONE REQUIRED FOR EACH WHIPPER ASSEMBLY) OPT SUPPORT-CANISTER HOLDER - GROUNDS CHUTE CHUTE ASSEMBLY - GROUNDS - LOWER CANISTER ASSEMBLY - CHOCOLATE (ONE OR TWO REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) (SEE FIGURE 23. FOR DETAILS) MOTOR AND PLATE ASSEMBLLIES (SEE FIGURE 7. FOR DETAILS) OPT OPT OPT OPT OPT OPT March, 999

32 POWER PANEL AND SUPPORT ASSEMBLY REF p07 Figure 7. Motor and Plate Assemblies - Canister Drive March, 999

33 TABLE 7. MOTOR AND PLATE ASSEMBLIES - CANISTER DRIVE INDEX PART DESCRIPTION QTY MOTOR AND PLATE ASSEMBLY - COFFEE -5 VAC (INCLUDES INDEX ITEM NUMBERS 2 [PN ], 3 AND 4)(ONE OR TWO REQUIRED DEPENDING ON SELECT/WHIPPER OPTION) MOTOR AND PLATE ASSEMBLY - COFFEE VAC (INCLUDES INDEX NUMBERS 3 [PN ], 3 AND 4) (ONE OR TWO REQUIRED DEPENDING ON SELECT/WHIPPER OPTION MOTOR - CANISTER -5 VAC/ 60 HZ-200 RPM (USED ON INDEX ITEM, PN ) MOTOR - CANISTER VAC - 50 HZ - 67 RPM (USED ON INDEX ITEM, PN ) PLATE ASSEMBLY - MOUNTING (USED ON MOTOR AND PLATE ASSEMBLOES, INDEX ITEM ) OPT SCREW - #8-32 X 7/32HWD HD TY MOTOR AND PLATE ASSEMBLY - 5 VAC RPM (INCLUDES INDEX NUMBERS 7 [PN ], 4 AND 6)(ONE, TWO OR NONE REQUIRED DEPENDING ON MODEL) MOTOR AND PLATE ASSEMBLY VAC - 67 RPM (INCLUDES INDEX NUMBERS 7 [PN ], 4 AND 6)(ONE, TWO OR NONE REQUIRED DEPENDING ON MODEL) PLATE ASSEMBLY (USED ON MOTOR AND PLATE ASSEMBLIES, INDEX ITEM 6) MOTOR CHANNEL COVER (ONE OR NONE REQUIRED DEPEND- ING ON SELEC/WHIPPER OPTION) MOTOR - CANISTER 5 VAC/60HZ -200 RPM (USED ON INDEX NO 5, PN ) MOTOR VAC/50HZ-67 RPM (USED ON INDEX NO 5, PN ) OPT OPT OPT OPT OPT OPT March, 999

34 TO LIQUID DRAIN TRAY 640p06 Figure 8. Vent System March, 999

35 TABLE 8. VENT SYSTEM INDEX PART DESCRIPTION QTY - BLOWER ASSEMBLY (SEE FIGURE 9. FOR DETAILS) COUPLING - VENT HOSE MANIFOLD - EXHAUST BLOWER PLUG - CENTER PULL (ONE, TWO OR NONE REQUIRED, DEPENDING ON SELECT/WHIPPER OPTION) OPT MANIFOLD EXTENSION SUPPORT - CANISTER HOSE - EXHAUST - 2 IN March, 999

36 Figure 9. Blower Assembly 640p March, 999

37 TABLE 9. BLOWER ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY BRACKET AND BLOWER ASSEMBLY 5 VAC (INCLUDES ITEMS THROUGH 6, EXCEPT 230 VAC MOTOR, ITEM ) BRACKET AND BLOWER ASSEMBLY 230 VAC (INCLUDES ITEMS THROUGH 6, EXCEPT 5 VAC MOTOR, ITEM ) BLOWER - 5 VAC (USED ON BRACKET AND BLOWER ASSEM- BLY ) BLOWER VAC (USED ON BRACKET AND BLOWER ASSEM- BLY ) TIEDOWN - BLOWER ASSEMBLY VINYL CAP HOUSING - EXHAUST BLOWER FILTER - EXHAUST BLOWER BRACKET ASSEMBLY - BLOWER MOUNTING SCREEN - EXHAUST FAN March, 999

38 p000 Figure 20. Canister Assembly - Freeze Dried Coffee March, 999

39 TABLE 20. CANISTER ASSEMBLY - FREEZE DRIED COFFEE INDEX PART DESCRIPTION QTY CANISTER ASSEMBLY - FD COFFEE OR LID - CANISTER BASE - CANISTER NOZZLE - DISPENSING - FD COFFEE AUGER AND SHAFT ASSEMBLY CLIP - SPRING RETAINING RING - TYPE E WASHER - SEAL - WEAR PLATE SHAFT - CANISTER FASTENER - PUSH IN BEARING - CANISTER MIXING WHEEL March, 999

40 REF Figure 2. Canister Assembly - Preground Coffee 640P March, 999

41 TABLE 2. CANISTER ASSEMBLY - PREGROUND COFFEE INDEX PART DESCRIPTION QTY CANISTER ASSEMBLY - PREGROUND COFFEE OR LID - CANISTER - FB COFFEE SLEEVE - CANISTER - FB COFFEE - SHORT MIXING WHEEL ASSEMBLY - FB COFFEE BEARING - CANISTER FASTENER - PUSH IN SPRING - THUMPER - COFFEE - PREGROUND FASTENER - PUSH IN NOZZLE - DISPENSING - COFFEE AUGER AND SHAFT ASSEMBLY - COFFEE CLIP - SPRING RETAINING RING - TYPE E WASHER - SEAL - WEAR PLATE ALUMINUM RIVET - POP BASE - PREGROUND COFFEE - DRILLED March, 999

42 p0050 Figure 22. Canister Assembly - No Sleeve March, 999

43 TABLE 22. CANISTER ASSEMBLY - NO SLEEVE INDEX PART DESCRIPTION QTY CANISTER ASSEMBLY - NO SLEEVE - WITH WHEEL 0 OR LID - CANISTER BASE - CANISTER - THUMPER NOZZLE - DISPENSING - FD COFFEE AUGER AND SHAFT ASSEMBLY CLIP - SPRING RETAINING RING - TYPE E WASHER - SEAL - WEAR PLATE SHAFT - CANISTER FASTENER - PUSH IN BEARING - CANISTER MIXING WHEEL March, 999

44 p0046 Figure 23. Canister Assembly - Chocolate March, 999

45 TABLE 23. CANISTER ASSEMBLY - CHOCOLATE INDEX PART DESCRIPTION QTY CANISTER ASSEMBLY - CHOCOLATE LID - CANISTER SLEEVE - CANISTER SPRING - THUMPER BASE - CANISTER ALUMINUM POP RIVET DIA NOZZLE - DISPENSING PLUG - AUGER AUGER AND SHAFT ASSEMBLY CLIP - SPRING RETAINING RING - TYPE E WASHER - SEAL-WEAR PLATE SHAFT - CANISTER FASTENER - PUSH IN BEARING - CANISTER MIXING WHEEL March, 999

46 Figure 24. Water Tank Assembly March, 999

47 TABLE 24. WATER TANK ASSEMBLY INDEX PART NUMBER DESCRIPTION QTY WATER TANK ASSEMBLY - DOMESTIC (INCLUDES ALL INDEX ITEMS EXCEPT 5 VAC VALVES AND HEATER) WATER TANK ASSEMBLY - FOREIGN (INCLUDES ALL INDEX ITEMS EXCEPT 230 VAC VALVES AND HEATER) GASKET - FLOAT MOUNTING COVER ASSEMBLY - WELDMENT GASKET - VULCANIZED WATER TANK (WELDMENT) CLAMP - TUBE TUBE - DRAIN PLATE - PINCH ASSEMBLY TUBE - OVERFLOW SPRING - COIL GASKET - HEATER BUSHING - OPEN/CLOSED DIA COVER - HEATER TERMINAL INSULATOR - HEATER COVER HEATER WATTS (USED ON 230 VAC WATER TANK) HEATER -250 WATTS (USED ON 5 VAC WATER TANK) THERMOSTAT ASSEMBLY COVER - VALVE AND FILTER VALVE ASSEMBLY VAC (QUANTITY DEPENDS ON MODEL) VALVE ASSEMBLY - 5 VAC (QUANTITY DEPENDS ON MODEL) OPT PLUG ASSEMBLY - (QUANTITY DEPENDS ON MODEL) OPT JUMPER - GROUND WIRE O RING ID TUBE - INLET IN LG CLAMP - STAINLESS STEEL FLOAT ASSEMBLY (SEE FIGURE 25. FOR DETAILS) SEAL - O RING SENSOR - TEMPERATURE March, 999

48 p0093 Figure 25. Float Assembly - Water Tank March, 999

49 TABLE 25. FLOAT ASSEMBLY - WATER TANK INDEX PART DESCRIPTION QTY FLOAT ASSEMBLY - FINAL BRACKET - MOUNTING - SWITCH SWITCH - LEVER - 0 GRAMS BRACKET - FLOAT MOUNTING RETAINING RING E TYPE FLOAT - WATER TANK SHAFT BEARING - LID - HOT WATER TANK ACTUATOR - SWITCH 9 26 CABLE CLAMP - RICHCO # N March, 999

50 TO CONTROLLER PCB ON DOOR NATIONAL VENDORS J5 J J4 J8 J J6 J J8 LOAD LINE J34 BLACK WHITE L N BLACK WHITE TO HEATER & SAFETY STAT 5 J33 PRODUCT #3 J32 PRODUCT #2 J3 PRODUCT # 4 TO COIN MECH HARNESS ON DOOR TO INTERLOCK & DRAIN TRAY SWITCHES TO EXHAUST FAN MOTOR TO WHIPPER & BREWER MOTORS TO BREWER & FILTER PAPER TO PUMP MOTOR 640p0095 Figure 26. Power Panel Assemblies - U.K. and U.S March, 999

51 TABLE 26. POWER PANEL ASSEMBLIES - U.K. AND U.S. INDEX PART DESCRIPTION QTY POWER PANEL AND SUPPORT ASSEMBLY VAC U.K. - POWER PANEL AND SUPPORT ASSEMBLY - 5 VAC - DOMES TIC CANISTER SUPPORT BRACKET HARNESS - WHIPPERS AND BREW MOTOR HARNESS - CHANGER - INT EXEC/DOM LABEL - NV BLANK HARNESS - BREWER SWITCHES CABLE ASSEMBLY - RIBBON PCB ASSEMBLY - TTC - CAB INTERFACE SPACER - CHASSIS TO PCB HARNESS - VALVES JUMPER - POWER TO FILTER TERMINAL BOARD - DOUBLE FUSE JUMPER - GROUND WIRE RETAINER - HARNESS FUSE - 2 AMP - TIME DELAY BUSHING - SB HARNESS - HEATER AND PRODUCT JUMPER - TRANSFORMER - FOREIGN INTERFACE FILTER JUMPER - GROUND WIRE TRIAC - 35 A V TRANSFORMER - 5/230 PRIM, 24 V SEC March, 999

52 Café System 7 Parts Manual TO CONTROLLER PCB ON DOOR NATIONAL VENDORS J5 J2 7 J4 8 9 J8 J J6 J J8 LOAD LINE J34 BLACK L N WHITE BLACK WHITE TO HEATER & SAFETY STAT 4 J33 PRODUCT #3 J32 PRODUCT #2 J3 PRODUCT # TO COIN MECH HARNESS ON DOOR TO INTERLOCK & DRAIN TRAY SWITCHES TO EXHAUST FAN MOTOR TO WHIPPER & BREWER MOTORS TO BREWER & FILTER PAPER TO PUMP MOTOR 640p0094 Figure 27. Power Panel Assembly - France and Germany March, 999

53 TABLE 27. POWER PANEL ASSEMBLY - FRANCE AND GERMANY INDEX PART DESCRIPTION QTY POWER PANEL AND SUPPORT ASSEMBLY - FRANCE AND GER- MANY CANISTER SUPPORT BRACKET HARNESS - WHIPPERS AND BREW MOTOR HARNESS - CHANGER - INT EXEC/DOM LABEL - NV BLANK HARNESS - BREWER SWITCHES CABLE ASSEMBLY - RIBBON PCB ASSEMBLY - TTC - CAB INTERFACE SPACER - CHASSIS TO PCB HARNESS - VALVES JUMPER - POWER TO FILTER TERMINAL BOARD - DOUBLE FUSE JUMPER - GROUND WIRE RETAINER - HARNESS BUSHING - SB HARNESS - HEATER AND PRODUCT JUMPER - TRANSFORMER - FOREIGN INTERFACE FILTER JUMPER - GROUND WIRE TRIAC - 35 A V TRANSFORMER - 5/230 PRIM, 24 V SEC March, 999

54 p003 Figure 28. Cuno Water Valve and Filter Option March, 999

55 TABLE 28. CUNO WATER VALVE AND FILTER OPTION INDEX PART DESCRIPTION QTY FILTER ASSEMBLY - CUNO -5 VAC (INCLUDES ITEMS THROUGH 3, 5, 8 AND 9 EXCEPT 230 VAC VALVE ASSEMBLY, ITEM 9) FILTER ASSEMBLY - CUNO -230 VAC (INCLUDES ITEMS THROUGH 3, 5, 8 AND 9 EXCEPT 5 VAC VALVE ASSEMBLY, ITEM 9) MALE CONNECTOR - BRASS BUSHING - /4 X 3/8 - BRASS BALL VALVE - 3/8 IN - TTC BRACKET -CUNO WATER FILTER CLIP - WIRE HARNESS INLET LINE - COPPER -/4 OD X 36.5 IN LG (MADE FROM COP- PER TUBING ) WATER FILTER - CUNO HEAD ASSEMBLY - CUNO FILTER VALVE ASSEMBLY - 5VAC INLET WATER (USED ON 5 VAC FILTER ASSEMBLY) VALVE ASSEMBLY VAC INLET WATER (USED ON 230 VAC FILTER ASSEMBLY) March, 999

56 p0032 Figure 29. Everpure Water Valve and Filter Option March, 999

57 TABLE 29. EVERPURE WATER VALVE AND FILTER OPTION INDEX PART DESCRIPTION QTY FILTER HEAD ASSEMBLY - EVERPURE - 5 VAC (INCLUDES INDEX NUMBERS THROUGH 3 AND 7 AND 8, EXCEPT 230 VAC VALVE ASSEMBLY, ITEM 8) FILTER ASSEMBLY - EVERPURE VAC (INCLUDES INDEX NUMBERS THROUGH 3 AND 7 AND 8 EXCEPT, 5 VAC VALVE ASSEMBLY, ITEM 8) MALE CONNECTOR - BRASS BUSHING - /4 X 3/8 - BRASS BRACKET - MOUNTING - WATER FILTER INLET LINE - COPPER (MADE FROM COPPER TUBING ) CLIP - WIRE WATER FILTER - EVERPURE FILTER HEAD - EVERPURE FILTER VALVE ASSEMBLY - WATER INLET - 5 VAC (USED ON 5 VAC FILTER HEAD ASSEMBLY) VALVE ASSEMBLY - WATER INLET VAC (USED ON 230 VAC FILTER HEAD ASSEMBLY) March, 999

58 p002 Figure 30. Water Valve - Without Filter Option March, 999

59 TABLE 30. WATER VALVE - WITHOUT FILTER OPTION INDEX PART DESCRIPTION QTY BRACKET/INLET VALVE ASSEMBLY - 5 VAC (INCLUDES INDEX ITEMS THROUGH 3, EXCEPT 230 VAC VALVE ASSEMBLY, AND 6 AND 7) BRACKET/INLET VALVE ASSEMBLY VAC (INCLUDES INDEX ITEMS THROUGH 3, EXCEPT 5 VAC VALVE ASSEMBLY, AND 6 AND 7) BRACKET - INLET WATER VALVE VALVE ASSEMBLY - 5 VAC - WATER INLET (USED ON 5 VAC BRACKET/INLET VALVE ASSEMBLY) VALVE ASSEMBLY VAC - WATER INLET USED ON 230 VAC BRACKET/INLET VALVE ASSEMBLY) ADAPTER - 3/8 X / CLIP - WIRING HARNESS INLET LINE - COPPER - /4 IN OD X 24.8 IN LG (MADE FROM COPPER TUBING ) MALE CONNECTOR - BRASS GLOBE VALVE - WATER March, 999

60 p08 Figure 3. Brewer Drive and Pump Assemblies March, 999

61 TABLE 3. BREWER DRIVE AND PUMP ASSEMBLIES INDEX PART DESCRIPTION QTY BREWER DRIVE AND PUMP ASSEMBLY VAC VAC (MODEL 640 ONLY) BREWER DRIVE AND PUMP ASSEMBLY -5 VAC VAC (MODEL 640 ONLY) HARNESS CLIP - I INCH SCREW - # 8-32 X HX HD SPRING - BREWER LATCH PLATE - RIGHT SIDE - BREWER MOUNTING COVER - BREWER SWITCHES 6 26 CABLE CLAMP HARNESS - BREWER SWITCHES BUSHING - # SB SCREW - # 8-32 X 0.8 HX HD SWITCH SCREW - # 4-40 KEPS PLATE - LEFT SIDE - BREWER MOUNTING 3 - PUMP ASSEMBLY (SEE FIGURE 32. FOR DETAILS) NUT - # 4-40 KEPS MOTOR AND CYCLE CAM ASSEMBLY (INCLUDES ITEMS 6,7 AND 9) ROLL PIN - /8 X / BREWER MOTOR - 24 VDC SPACER - PC BOARD CYCLE CAM - SWITCH COUPLER PLATE - BREWER MOTOR MOUNTING March, 999

62 p09 Figure 32. Brewer Pump Assemblies March, 999

63 TABLE 32. BREWER PUMP ASSEMBLIES INDEX PART DESCRIPTION QTY PUMP ASSEMBLY - BREWER- 5 VAC (INCLUDES ITEMS THROUGH 6, EXCEPT 230VAC MOTOR, ITEM 6) PUMP ASSEMBLY - BREWER- 230 VAC (INCLUDES ITEMS THROUGH 6, EXCEPT 5 VAC MOTOR, ITEM 6) PERISTALTIC PUMP KIT TUBE - 32 IN LG (MADE FROM BULK TUBING ) SCREW # 9-32 X 0.3 HX HD COVER - PUMP MOTOR BRACKET - PUMP MOUNTING MOTOR - BREWER PUMP VAC (USED ON 230 VAC PUMP ASSEMBLY) MOTOR - BREWER PUMP - 5VAC (USED ON 5 VAC PUMP ASSEMBLY) March, 999

64 p0096 Figure 33. Filter Paper Housing Assembly March, 999

65 TABLE 33. FILTER PAPER HOUSING ASSEMBLY INDEX PART DESCRIPTION QTY FILTER PAPER HOUSING ASSEMBLY (INCLUDES INDEX ITEMS THROUGH 7 EXCEPT 4) FILTER PAPER HOUSING SWITCH - LIMIT SCREW - # 4-7 X 0.62 HX HD ROLL ASSEMBLY - FILTER PAPER COVER - FILTER PAPER LATCH - /4 TURN FASTENER - /4 TURN THUMB SCREW - SIDEWALL March, 999

66 p0098 Figure 34. Base/Storage Cabinet Options - Part March, 999

67 INDEX PART NUMBER TABLE 34. BASE/STORAGE CABINET OPTIONS - PART DESCRIPTION BASE CABINET - FINAL (INCLUDES INDEX ITEMS 2, 6 THROUGH 8 AND 0 AND 2, AS WELL AS DOOR ASSEMBLY [PN64086, ITEM ], PLUG HOLE [PN 64085, ITEM 9], FROM FIGURE 35 AND ALL ITEMS OF FIGURE 35. EXCEPT PN 64088, ITEM 2) DOOR ASSEMBLY - BASE CABINET (SEE FIGURE 36. FOR DETAILS) DOOR ASSEMBLY - BASE CABINET - ADA (SEE FIGURE 36. FOR DETAILS) KEY - DOOR LOCK HINGE ASSEMBLY - DOOR LIQUID DRAIN TRAY - THROUGH HOLE TUBE - DRAIN LEVELER - BASE CABINET SKIRT ASSEMBLY - RIVETED BASE LATCH PLATE PLUG - HOLE PLUG - HOLE DIA PLUG - HOLE - /2 DIA ANGLE - MOUNTING - BASE/STORAGE CABINET BASE CABINET - ADHESIVE BOND BASE CABINET - ADHESIVE BOND - ADA BUCKET - GROUNDS - CUTOUT (MODEL 640 ONLY) QUA NTIT Y March, 999

68 p00 Figure 35. Base/Storage Cabinet Options - Part March, 999

69 TABLE 35. BASE/STORAGE CABINET OPTIONS - PART 2 INDEX PART DESCRIPTION QTY SPACER - WASTE BUCKET BUCKET - GROUNDS (MODEL 640 ONLY) GROUNDS BUCKET - ADA (MODEL 640 ONLY) LINER - FLOOR - CUTOUT SHELF - BASE CABINET - NARROW DEFLECTOR - GROUNDS OPENING ENCLOSURE - GROUNDS OPENING BAG - GROUNDS BUCKET (MODEL 640 ONLY) AR TWIST - IT AR March, 999

70 p0 Figure 36. Doors - Base Storage Cabinets March, 999

71 TABLE 36. DOORS - BASE STORAGE CABINETS INDEX PART DESCRIPTION QTY DOOR ASSEMBLY - BASE CABINET (INCLUDES INDEX ITEMS THROUGH 4) DOOR ASSEMBLY - BASE CABINET - ADA (INCLUDES INDEX ITEMS 2 THROUGH 4, DOOR ASSEMBLY , ITEM AND BAR ASSEMBLY , ITEM 5) DOOR -BASE CABINET DOOR ASSEMBLY - BASE CABINET - ADA LOCK - DOOR - TTC STRIKE - DOOR CAM - LOCK - CHICAGO HINGE BAR ASSEMBLY - BASE LAB - ADA BAR ASSEMBLY - HINGE - BASE CABINET HINGE March, 999

72 Café System 7 Parts Manual 5 A A CRANE- NATIONAL VENDORS MODELS 640, 64 & 642 CAUTION Clean Exhaust Filter Every Three Months ONLY THE FOLLOWING 24V COIN MECHANISMS MAY BE USED WITH THIS MACHINE: MARS MODEL NO. TRC-600XV COIN ACCEPTORS MODEL NO LF VIEW A 640p03 Figure 37. Labels - Part March, 999

73 TABLE 37. LABELS - PART INDEX PART DESCRIPTION QTY LABEL - STATIC CAUTION (ENGLISH) LABEL - STATIC CAUTION (FRENCH) LABEL - STATIC CAUTION (GERMAN) LABEL - CLEANING - EXHAUST FILTER (ENGLISH) LABEL - CLEANING - EXHAUST FILTER (FRENCH) LABEL - CLEANING - EXHAUST FILTER (GERMAN) LABEL - COIN MECHANISM (ENGLISH) (NOT USED ON FOREIGN MODELS) LABEL - WARNING - HIGH VOLTAGE (ENGLISH EXCEPT UK) LABEL - WARNING - HIGH VOLTAGE (FRENCH) LABEL - WARNING - HIGH VOLTAGE (GERMAN) LABEL - POWER CORD WARNING - (ENGLISH -EXCEPT UK) LABEL - POWER CORD WARNING - (ENGLISH - UK ONLY) March, 999

74 5 SANITATION CHECK LIST DAILY Clean and Fill Ingredient Canisters Thoroughly Clean Inside of Merchandiser Clean Cup Support Platform and Liquid Drain Tray Cover Empty Coffee Waste Container and Liquid Drain Tray Use Rinse Functions to Clean Mixing Bowls and Brewer System WEEKLY Repeat Daily Instructions Clean Exhaust Filter and Vent Screen Inspect and Clean Coin and Scavenger Mechanisms Invert Ingredient Canisters to Air-Fluff Contents Inspect for Overall Cleanliness Clean Brewer Mechanism Sanitize Product Tubing and Dispensing Nozzles Sanitize Mixing Bowls and Whipper Housing Clean Coffee Chutes Check Water Filter Service Limit Refer to Set Up and Operating Guide For More Information PRODUCT 3 PRODUCT 2 PRODUCT HOT WATER SELECTION WATER WATER WATER WATER SEE NOTE Hot Chocolate 3 Decaf 2 Coffee 3 NOTE: REPRESENTATIVE LABELS PEELED OFF FROM LABEL SHEET, ITEM 4 640p02 Figure 38. Labels - Part March, 999

75 TABLE 38. LABELS - PART 2 INDEX PART DESCRIPTION QTY LABEL - WATER VALVE ADJUSTMENT (ENGLISH) LABEL - WATER VALVE ADJUSTMENT (FRENCH) LABEL - WATER VALVE ADJUSTMENT (GERMAN) LABEL - CAUTION - ELECTRICAL CONNECTOR -ENGLISH LABEL - CAUTION - ELECTRICAL CONNECTOR (FRENCH) LABEL - CAUTION - ELECTRICAL CONNECTOR (GERMAN) LABEL - WARNING - HIGH VOLTAGE (ENGLISH) LABEL - WARNING - HIGH VOLTAGE (FRENCH) LABEL - WARNING - HIGH VOLTAGE (GERMAN) LABELS - CANISTERS (ENGLISH) (CONSISTS OF PEEL OFF LABELS FOR ATTACHEMENT TO FRONT OF CANISTERS AND BEHIND CANISTERS JUST BELOW CANISTER DRIVE MOTORS) LABELS - CANISTERS (FRENCH) (CONSISTS OF PEEL OFF LABELS FOR ATTACHMENT TO FRONT OF CANISTERS AND BEHIND CANISTERS JUST BELOW CANISTER DRIVE MOTORS) LABELS - CANISTERS (GERMAN) (CONSISTS OF PEEL OFF LABELS FOR ATTACHEMENT TO FRONT OF CANISTERS AND BEHINDCANISTERS JUST BELOW CANISTER DRIVE MOTORS) LABEL - SANITATION CHECKLIST (ENGLISH) LABEL - SANITATION CHECKLIST (FRENCH) LABEL - SANITATION CHECKLIST (GERMAN) March, 999

76 BACK OF CAFE' SYSTEM 7 4 COMPRESSION FITTING NOT INCLUDED 640p04 Figure 39. Bottled Water Pump Option March, 999

77 TABLE 39. BOTTLED WATER PUMP OPTION INDEX PART DESCRIPTION QTY BOTTLED WATER PUMP PACKAGE VAC (INCLUDES ALL ITEMS EXCEPT 5 VAC WATER PUMP, ITEM ) BOTTLED WATER PUMP PACKAGE - 5 VAC (INCLUDES ALL ITEMS EXCEPT 230 VAC WATER PUMP, ITEM ) PUMP - WATER -5 VAC (USED ON 5 VAC BOTTLED WATER PUMP PACKAGE) PUMP- WATER VAC (USED ON 230 VAC BOTTLED WATER PUMP PACKAGE) FITTING 3/8 OD X /4 NPT FITTING - /4 OD X /4 NPT TUBE - COPPER - 20 IN LENGTH (MADE FROM TUPING - COP- PER ID X WALL, PN COVER/FILTER - WATER BOTTLE TUBE - PLASTIC - WATER BOTTLE - 20 IN LENGTH (MADE FROM PLASTIC TUBING, 3/8 IN DIA PN ) March, 999

78 Figure 40. Product/Water Distribution Components - Part March, 999

79 TABLE 40. PRODUCT/WATER DISTRIBUTION COMPONENTS - PART INDEX PART NUMBER DESCRIPTION QTY CLAMP- STAINLESS STEEL (SECURES WATER INLET HOSE TO INLET PORT OF WATER TANK AND OUTLET PORT OF WATER INLET VALVE) RETAINER - TUBE/MIXING BOWL (ONE, TWO OR NONE REQUIRED, DEPENDING ON SELECT/WHIPPER OPTION) EXTENSION - MANIFOLD (USED AS INTERFACE BETWEEN EXHAUST BLOWER MANIFOLD AND HOSE GOING TO WHIPPER COUPLER ON FRESH BREW COFFEE WHIPPER) RETAINER - HARNESS (SECURES WATER TUBES, CONNECTED TO WATER VALVES AND MIXING BOWLS, TO CABINET (REQUIRES ONE TO FOUR DEPENDING ON SELECT/WHIPPER OPTION) PLUG - CENTER PULL (USED TO CAP UNUSED PORTS IN EXHAUST BLOWER MANIFOLD) (REQUIRES ONE, TWO OR NONE DEPENDING ON SELECT WHIPPER OPTION) SPRING - COIL (USED TO WRAP OVERFLOW TUBE, INDEX ITEM 7, TO PREVENT IT FROM KINKING) TUBE - OVERFLOW INCHES (MADE FROM TUBING -SILI- CON ID X.063 OD PN ) (ATTACHED TO BOTTOM OF WATER TANK) SPOUT ASSEMBLY - SCREEN AND CAP (USED FOR FRESH BREW COFFEE AND DECAF) SPOUT- DISPENSING WITH SPLITTER (CONNECTED TO PROD- UCT DISPENSING TUBES AND ATTACHED TO NOZZLE SUPPORT ASSEMBLY) (REQUIRES ONE TO THREE DEPENDING ON SELECT/WHIPPER OPTION) CAPLUG - SPOUT (INSTALLED IN INDEX ITEM 6 AS ILLUS- TRATED) (ONE TO THREE REQUIRED, DEPENDING ON SELECT/ WHIPPER OPTION) RETAINER - HARNESS (SECURES HOT WATER DISPENSING HOSE TO BACK WALL OF CABINET) TUBING - COPPER O ID BY WALL (CONNECTED BETWEEN WATER INLET VALVE ASSSEMBLY AND WATER INLET CONNECTOR ON BACK OF CABINETALSO USED WITH OPTIONAL BOTTLED WATER PUMP PACKAGE) TUBING - SILICONE ID X OD - VARIOUS LENGTH SECTIONS (USED FOR WATER AND PRODUCT DISTRIBUTION) (NUMBER AND LENGTH OF SECTIONS DEPENDENT ON SELECT WHIPPER OPTION) 2 OPT OPT OPT OPT OPT AR AR March, 999

80 Figure 4. Product/Water Distribution Components - Part March, 999

81 TABLE 4. PRODUCT/WATER DISTRIBUTION COMPONENTS - PART 2 INDEX PART NUMBER DESCRIPTION QTY COUPLER - WHIPPER (ONE COUPLER PROVIDES INTERFACE BETWEEN FRESH BREW WHIPPER ASSEMBLY AND HOSE COM- ING FROM BREWEROTHER COUPLER CONNECTS TO VENT HOSE GOING TO FRESH BREW WHIPPER AND TO MANIFOLD EXTENSION) CONNECTOR - Y TYPE (ONE LEG ATTACHED TO TUBE GOING TO FRESH BREW COFFEE SPOUT. OTHER LEGS ATTACHED TO TUBING GOING TO FRESH COFFEE WHIPPER AND EXHAUST BLOWER MANIFOLD EXTENSION) FITTING - 3/8 OD X /4 NPT (USED WITH BOTTLED WATER PUMP PACKAGE) FITTING - /4 OD X /4 NPT(CONNECTS TO WATER PUMP ASSEMBLY AND COPPER INLET TUBING WHEN BOTTLED WATER PUMP PACKAGE IS USED) PLATE - PINCH ASSEMBLY (INSTALLED ON TANK DRAIN HOSE, INDEX ITEM 5 BELOW) (USED AS DRAIN VALVE FOR WATER TANK) TUBE - DRAIN - 5 INCHES (INSTALLED ON BOTTOM OF WATER TANK) (MADE FROM TUBING - SILICON ID X.063 OD PN ) RETAINING RING - SELF LOCKING (SECURES WATER NOZZLE (INDEX ITEM 8) TO DISPENSING BRACKET)(REQUIRES TWO IF EQUIPPED WITH HOT WATER NOZZLE, OTHERWISE NOT REQUIRED) COVER/ FILTER - WATER BOTTLE (USED WITH BOTTLED WATER PUMP PACKAGE) NOZZLE - HOT WATER (USED WITH WHIPPER OPTIONS REQUIR- ING TWO DISPENSING SPOUTS WITH SPLITTER. CLAMP - TUBE (SECURES TANK OVERFLOW AND DRAIN TUBES TO BOTTOM PORTS OF WATER TANK) TUBE - PLASTIC - WATER BOTTLE (MADE FROM 3/8 DIA TUBING - PLASTIC PN )(USED WITH BOTTLED WATER PUMP PACKAGE) TUBE (BREWER PUMP TO FRESH BREW COFFEE WHIPPER) (MADE FROM TUBE PHARMED OD X 0.25 ID, PN ) TUBE - WATER INLET (CONNECTS BETWEEN TOP OF WATER INLET VALVE ASSEMBLY AND TOP PORT OF WATER TANK) (MADE FROM TUBING UK AQUAVEND ID 2 OPT OPT OPT OPT 2 OPT March, 999

82 4759 JUMPER - GROUND WIRE SEE NOTE SEE NOTE NOTE: TWO APPLICATIONS. FROM BACK WALL OF CABINET TO WATER TANK 2. FROM BACK WALL OF CABINET TO POWER PANEL AND SUPPORT ASSEMBLY 4759 J34, J35, OR J36 TO HARNESS HARNESS - WHIPPER MOTOR TO WHIPPER MOTOR TO HIGH LEVEL CONTACTS HARNESS - FLOAT SWITCH J44 TO WIRING HARNESS TO LOW LEVEL CONTACTS TO TEMP SENSOR Figure 42. Wiring Harnesses (Part of 5) March, 999

83 HARNESS - WATER VALVES TO HOT TO PRODUCT Z WATER VALVE WATER VALVE J24 J22 TO INLET WATER VALVES J39 J38 J2 TO PRODUCT WATER VALVE J23 TO PRODUCT 3 WATER VALVE J7 TO CABINET INTERFACE PCB HARNESS - WHIPPERS & BREW MOTOR TO BREW MOTOR J25 TO CABINET INTERFACE PCB J4 J35 TO UPPER RIGHT WHIPPER MOTOR J34 TO UPPER LEFT WHIPPER MOTOR J36 TO LOWER (CENTER) WHIPPER MOTOR CABLE RIBBON ASSEMBLY TO CABINET INTERFACE PCB J2 J0 TO MAIN CONTROLLER PCB Figure 42. Wiring Harnesses (Part 2 of 5) March, 999

84 TO COIN MECHANISM J HARNESS - CHANGER - DOMESTIC J47 TO HARNESS TO MAIN CONTROLLER PCB J TO TRANSFORMER TO TRANSFORMER JUMPER - TRANSFORMER - DOMESTIC J JUMPER - TRANSFORMER - INTERNATIONAL J HARNESS - DOOR SWITCH J45 J45 TO EMI FILTER TO EMI FILTER TO MAIN CONTROLLER PCB J6 TO DOOR SWITCH TO CABINET INTERFACE PCB J HARNESS - CHANGER - INT L/DOM J47 TO COIN MECH HARNESS OR Figure 42. Wiring Harnesses (Part 3 of 5) March, 999

85 TO MAIN CONTROLLER PCB TO WIRING HARNESS J5 J HARNESS - CHANGER - INTERNATIONAL J5 J52 TO COIN CHANGER (FOREIGN) JUMPER - POWER TO FILTER TO EMI FILTER J44 TO TERMINAL BLOCK TO CABINET INTERFACE PCB J HARNESS - BREWER SWITCHES JUMPER - FLOAT SWITCHES J27 TO FILTER PAPER SWITCH J28 TO CLAMP SWITCH J29 TO HOME SWITCH TO MAIN CONTROLLER PCB J J44 TO HARNESS Figure 42. Wiring Harnesses (Part 4 of 5) March, 999

86 TO BLOWER OR AUGER MOTOR JUMPER BLOWER J9, J3, J32, OR J33 TO WIRING HARNESS Figure 42. Wiring Harnesses (Part 5 of 5) March, 999