Installation instructions, accessories. Polestar Performance Intake and Exhaust kit

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1 Installation instructions, accessories Instruction No Version 1.0 Part. No , , , Polestar Performance Intake and Exhaust kit Volvo Car Corporation Polestar Performance Intake and Exhaust kit V1.0 Page 1 / 33

2 Materials Designation Part number Isopropanol Equipment IMG IMG IMG IMG IMG Page 2 / 33

Information 1 Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation.

3 Information 1 Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Color symbols 2 Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. IMG Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. Removal Page 3 / 33

4 3 Release the connector's catch. Disconnect the connector. IMG Remove the screws. IMG Page 4 / 33

5 5 Lift the marked component up IMG Lift the marked component up Remove the marked part. The part is not to be reused. IMG Accessory installation Page 5 / 33

6 7 Install component that comes with the accessory kit. IMG Reinstall the removed part. IMG Page 6 / 33

7 9 Tighten the bolts. IMG Connect the connector. IMG Page 7 / 33

8 11 Clean the surface. Use:, Isopropanol IMG Install component that comes with the accessory kit. Place the component where indicated in the graphic. IMG Removal Page 8 / 33

9 13 Use: Pipe cutter IMG Remove the marked part. IMG Page 9 / 33

10 15 Remove the marked part. IMG Remove the nuts. IMG Page 10 / 33

11 17 Remove the marked part. IMG Remove the marked part. The part is not to be reused. IMG Page 11 / 33

12 19 Remove the marked part. IMG Remove the marked part. IMG Page 12 / 33

13 21 Remove the screws. IMG IMG Page 13 / 33

23 Remove the screws. On both sides. IMG-297503 24 Note!

14 23 Remove the screws. On both sides. IMG Note! This step is easier with two people. IMG Page 14 / 33

15 25 Note! This step is easier with two people. Disconnect the connector. IMG On both sides. Remove the cable harness clips. Remove the screws. IMG Page 15 / 33

16 27 Remove the screws. On both sides. IMG Remove the clips. On both sides. IMG Page 16 / 33

17 29 Remove the marked part. IMG Remove the marked part. IMG Accessory installation Page 17 / 33

18 31 Note! Orientation view IMG Install component that comes with the accessory kit. IMG Vehicles with detachable towbar Page 18 / 33

19 33 Install component that comes with the accessory kit. Locate relevant marking. IMG Apply tape to the other side, opposite the marking lines. IMG Page 19 / 33

20 35 IMG Deburr edges IMG Vehicles with fixed towbar Page 20 / 33

21 37 Install component that comes with the accessory kit. Locate relevant marking. IMG Apply tape to the other side, opposite the marking lines. IMG Page 21 / 33

22 39 IMG Deburr edges IMG All vehicles Page 22 / 33

23 41 Position/route the cable harness as illustrated. IMG Place the Bumper Cover in position for installation. Connect the connector. IMG Page 23 / 33

24 43 Install the screws. Tighten the bolts. IMG Tighten the bolts. IMG Page 24 / 33

25 45 Install component that comes with the accessory kit. IMG Install component that comes with the accessory kit. IMG Page 25 / 33

26 47 Note! Do not fully tighten the nuts yet. Install component that comes with the accessory kit. IMG Press the marked component. IMG Page 26 / 33

27 49 Tighten the nuts. Tightening torque: M8, 24 Nm IMG Install component that comes with the accessory kit. IMG Page 27 / 33

28 51 Press the marked component. IMG Tighten the nut. Tightening torque: Exhaust clamp, 60 Nm IMG Page 28 / 33

29 53 Install component that comes with the accessory kit. IMG IMG Page 29 / 33

IMG-421625 56 Note! Do not fully tighten the bolts.

30 55 Note! Do not fully tighten the bolts. Install component that comes with the accessory kit. IMG Note! Do not fully tighten the bolts. Install component that comes with the accessory kit. IMG Page 30 / 33

31 57 Adjust to the specified value. On both sides. IMG Note! Make sure that the component is centred. IMG Page 31 / 33

59 Tightening torque: M8, 24 Nm IMG-421626 60 Install new pipe,

32 59 Tightening torque: M8, 24 Nm IMG Install new pipe, secure position as illustrated. On both sides. IMG Page 32 / 33

33 61 Note! Make sure that the component is centred. IMG Tightening torque: End pipe, to Muffler (Allen screw), 5 Nm On both sides. IMG Page 33 / 33

Installation instructions, accessories. Towbar, detachable (Plug-in Hybrid)

Installation instructions, accessories Instruction No 31373200 Version 1.2 5 Part. No. 31359557, 30791002 Towbar, detachable (Plug-in Hybrid) IMG-371662 Volvo Car Corporation Towbar, detachable (Plug-in