Quick Reference LENCO WELDING ACCESSORIES LTD. SECTION 300 ELECTRODE HOLDERS GROUND CLAMPS ROTARY GROUND CLAMPS. Dinse TYPE CONNECTORS AND ADAPTERS

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1 LENCO WELDING ACCESSORIES LTD. SECTION 300 Quick Reference PAGE(S) ELECTRODE HOLDERS -7 GROUND CLAMPS 8-10 ROTARY GROUND CLAMPS 11-1 CABLE CONNECTORS Dinse TYPE CONNECTORS AND ADAPTERS STUD AND TERMINAL CONNECTORS 18 CABLE LUGS 19 CABLE SPLICERS 0 February 008 LENCO ARC ACCESSORIES PAGE 1

2 SECTION 300 QUALITY ELECTRODE HOLDERS LENCO WELDING ACCESSORIES LTD. LENCO electrode holders are designed to fit comfortably in the welder's hand. Each design allows the LENCO electrode holder to fit a welder's hand like a glove and provide superior electrode control. Choosing The Right Size... ELECTRODE HOLDER The choice of an electrode holder that will be lightweight, run cool, and at the least cost can be determined first by the maximum rod used and second, by the maximum amperage setting used. LENCO holder numbers indicate the amperage capacity. For example, an AF- holder has a maximum amperage capacity of 50 amps. Match the holder to the rod and amperage used for greatest efficiency. LENCO AF / HT Series Electrode Holders Offer All These Features LENCO's durable tip insulators are molded from a high impact/high temperature fiberglass compound.. The upper lever is fully insulated. The low profile "AF" Series design fits your hand comfortably while the "HT" Series allows greater hand clearance. Material Construction 3. LENCO's powerful spring holds the electrode securely in place and prevents electrode slippage. The spring is protected by a Lexan cup insulator. 4. LENCO's specially designed oval-point screw makes it easy to install our holder on a cable. Just strip off the appropriate length of cable insulation and insert it into the holder body, then tighten down the large oval-point screw with an allen wrench. This makes an excellent connection. As a safety precaution, the handle retention screw is upset to prevent removal. AF/HT-1,, 5, 3, 35 and 50 holder handles are molded from a durable glass filled nylon material with good heat and impact resistance. LENCO electrode holders (upper and lower tongs) are made from a high copper alloy for maximum conductivity and strength. The top and bottom tip insulators are a molded fiberglass compound and will withstand intensive heat and impact. Parts for all models are replaceable. The oval-point screw cable connection is standard on all models. LENCO ARC ACCESSORIES PAGE February 008

3 LENCO WELDING ACCESSORIES LTD. SECTION 300 QUALITY ELECTRODE HOLDERS AF Series HT Series Optional - Holders may be custom imprinted. Light Duty Medium Duty Heavy Duty Light Duty Medium Duty Heavy Duty Item Amp Cable Electrodes Model Code No. Capacity Capacity Up To Length Weight AF (35mm²) 5/3 (3.97mm) 8¼ (10mm) 11 oz. (310g) AF /0 (50mm²) 5/3 (3.97mm) 8¼ (10mm) 1½ oz. (360g) AF /0 (70mm²) 3/16 (4.75mm) 8½ (16mm) 16 oz. (450g) AF /0 (70mm²) 1/4 (6.35mm) 10 (54mm) 1 oz. (600g) AF /0 (70mm²) 1/4 (6.35mm) 10 (54mm) 4 oz. (680g) AF /0 (95mm²) 3/8 (9.53mm) 10½ (67mm) 31 oz. (880g) HT /0 (50mm²) 5/3 (3.97mm) 9 (9mm) 13 oz. (360g) HT /0 (70mm²) 3/16 (4.75mm) 9¾ (48mm) 19 oz. (540g) HT /0 (70mm²) 1/4 (6.35mm) 10½ (67mm) 3 oz. (650g) HT /0 (70mm²) 1/4 (6.35mm) 10½ (67mm) 4 oz. (680g) HT /0 (95mm²) 3/8 (9.53mm) 10½ (67mm) 31 oz. (880g) Holder Replacement Parts Replacement parts for all LENCO electrode holders are available and easily installed. Select the parts you need from the illustration. Part names are shown below and the part number is under the holder number in the same column. ELECTRODE HOLDER 1. Tip Insulator w/screws. Upper Body Tong, Insulated 3. Spring Cup Insulator 4. Spring Set (with items 3 & 5) 5. Spring Flat Insulator 6. Molded Handle 7. Hinge Pin 8. Lower Body Tong 9. Oval-Point Screw AF / HT - Series Electrode Holder Model and Item Code No. Item No. Description AF-1 AF- HT- AF-5 HT-5 AF-3 HT-3 AF-35 HT-35 AF-50 HT-50 1 Tip Insulator, w/screw Upper Body Tong Spring Cup Insulator Spring Set, w/insulators (Lexan Cup & Flat Insulator) 5 Spring Flat Insulator Molded Handle Hinge Pin Lower Body Tong Oval-Point Screw Tip Insulator Screws, doz February 008 LENCO ARC ACCESSORIES PAGE 3

4 SECTION 300 LENCO WELDING ACCESSORIES LTD. FULLY INSULATED DURO HOLDERS Light, Medium, and Heavy Duty Models INSULATED DURO HOLDER #50-I 50 amperes capacity - 1/16 to 7/3 electrodes. Weight 13 ounces (360g) INSULATED DURO HOLDER #300-I 300 amperes capacity - 1/16 to 1/4 electrodes. Weight 0 ounces (570g) INSULATED DURO HOLDER #400-I 400 amperes capacity - 1/8 to 5/16 electrodes. Weight 4 ounces (677g) INSULATED DURO HOLDER #600-I 600 amperes capacity - 1/4 to 1/ electrodes. Weight 36 ounces (1kg) This is the DEPENDABLE ELECTRODE HOLDERS Original Duro Product. Duro has produced dependable and efficient holders since 193. They are lightweight and perfectly balanced to make working less awkward no matter where the weld must be made. The jaws are made with a unique internal tension design which is extremely durable. The positive energy saving grip of the jaws holds large or small electrodes equally well. All parts are easily replaced using a screwdriver and wrench. Check these features: Unique internal tension design lasts longer Positive grip jaws hold small or large electrodes Easily replace parts quickly using only screwdriver and wrench No coil spring to lose its tension Safe, square guard protects hands from heat; prevents rolling and grounding when set down Screw-in type jaws replaced with only a wrench Rugged fibre handle lasts longer Cool operating and cool handling Light Duty Medium Duty Heavy Duty Item Amp Cable Electrodes Model Code No. Capacity Capacity Up To Length Weight 50-I /0 (50mm²) 7/3 (5.5mm) 9-1/ (41mm) 13 oz. (360g) 300-I /0 (70mm²) 1/4 (6.3mm) 11-5/8 (95mm) 0 oz. (570g) 400-I /0 (70mm²) 5/16 (7.9mm) 1-1/4 (311mm) 4 oz. (677g) 600-I /0 (95mm²) 1/ (1.7mm) 13-1/4 (337mm) 36 oz. (1kg) LENCO ARC ACCESSORIES PAGE 4 February 008

5 LENCO WELDING ACCESSORIES LTD. SECTION 300 QUALITY ELECTRODE HOLDERS Duro Holder Replacement Parts 6B A DESCRIPTION ITEM NO. #50- I #300- I #400- I #600-I Complete Holder Bottom Jaw Insulator Top Jaw Insulator - Large Top Jaw Insulator - Small Jaws - Plain (upper & lower) Jaws with Insulators Trigger - Plain Trigger Insulator Cover 6A 01656A 01656A 01656A 01656A Trigger Insulator Screw - 6 pcs 6B 01656B B B B-6 Brass Core w/hardware Kit Trigger with Insulator Handle Guard Rubber Insulator for Handle Screw 11 N/A Handle Screw Screw for Jaw Insulation - 6 pcs 01656B B Screw for Jaw Insulation pcs 01656B B Allen Wrench Set Screw for Core Requires for 400 & 600 Uses Uses Brass Foil Curved Brass Piece February 008 LENCO ARC ACCESSORIES PAGE 5

6 SECTION 300 QUALITY ELECTRODE HOLDERS Twister Electrode Holder LENCO WELDING ACCESSORIES LTD. The LT-50/400 design minimizes exposed screws, internal metal parts or any current carrying members in the holder for added user safety. Optional - Holders may be custom imprinted. Item Amp Cable Electrodes Model Code No. Capacity Capacity Up To Length Weight Medium Duty LT /0 (70mm ) 3/16 (4.75mm) 8 (03mm) 11 oz. (310g) RHA /16 (4.75mm) 3-1/ (89mm) 5.4 oz. (153g) Heavy Duty LT /0 (70mm ) 1/4 (6.35mm) 8-15/16 (7mm) oz. (64g) RHA /4 (6.35mm) 4-1/8 (105mm) 9 oz. (55g) LT-50 LT-400 Item No. Description Item Code No. Item Code No. 1. Head Insulator Head Insulator Screw Head Member Spring Cup Spring Coil Handle Pressure Pin Brass Body w/screws Pressure Pin Screw Oval-Point Screw () 0105 (1) 0105 () LT-50/400 Holder Replacement Parts Lenco Shortstub Electrode Holder Item Amp Cable Electrodes Model Code No. Capacity Capacity Up To Length Weight Heavy Duty L /0 (70mm ) 1/4 (6.4mm) 8-3/8 (13mm) 0oz. (575g) L-400S /0 (70mm ) 1/4 (6.4mm) 8-3/8 (13mm) 17oz. ( 490g) LK /4 (6.4mm) 3-1/ (89mm) 9oz. (40g) Extra L /0 (95mm ) 5/16 (7.9mm) 8-5/8 (19mm) 9 oz. (89g) Heavy Duty LK /16 (7.9mm) 3-15/16 (100mm) 13 oz. (361g) EB-50S / EB-50L Electrode Holder Designed for the Shipyard & Related Industries Item Amp Cable Electrodes Model Code No. Capacity Capacity Up To Length Weight EB-50S /0 (70mm ) 3/16 (4.75mm) 8 (03mm) 1 oz. (350g) EB-50L /0 (70mm ) 3/16 (4.75mm) 19-1/4 (490mm) 4 oz. (680g) LENCO ARC ACCESSORIES PAGE 6 February 008

7 LENCO WELDING ACCESSORIES LTD. SECTION 300 ISOLATOR HOLDERS... SHOCKED BY OCV? FEATURES Electrode holder with locking mechanism Protects welder from OCV Safely reinsert electrode and position into tight, difficult areas Available in AF or HT style holders, designed for 50 amps using 3/16 electrode maximum Made of high quality materials-high copper alloy casings with glass-filled thermoplastic and thermoset components. Comes complete with 1 of No. cable and LC-1040 male connector. Attach holder and cable connector to whip cable. Use complete cable connector here. Extra lengths may be added. Assemblies Item Model Code No. Description IS AF Style Isolator w/cable ISH HT Style Isolator w/cable Plug male half connector into terminal. Bolt LENCO connector terminal to machine stud. Whip cable Power source cable lead Shown above is a typical welding machine cable hook-up using LENCO connector terminal at the machine with male half of a LENCO connector. A complete cable connector is in the circuit and a whip lead on the holder. With this arrangement, extra lengths of cable can be added or taken out as the need arises. When not in use, extra lengths of cable can be stored to save wear. Always work as close to the power source as possible for greatest efficiency and best welding results. See page 14 for Whip Cable Connectors. WELDING CABLE ADDITIONAL ASSEMBLIES AVAILABLE UPON REQUEST. Using the right size welding cable on a welder is vitally important in obtaining sound welds. The following table gives the recommended sizes of cable to be used as approved by the American Welding Society. WELDER CAP. Recommended Sizes of Welding Leads (Electrode Holder and Ground)* in Amps 50' (15m) 75' (m) 100' (30m) 15' (37m) 150' (45m) 175' (53m) 00' (60m) 100 (35mm²) (35mm²) (35mm²) (35mm²) 1 (35mm²) 1/0 (50mm²) 1/0 (50mm²) 150 (35mm²) (35mm²) 1 (35mm²) 1/0 (50mm²) /0 (70mm²) /0 (70mm²) 3/0 (70mm²) 00 (35mm²) 1 (35mm²) 1/0 (50mm²) /0 (70mm²) 3/0 (70mm²) 4/0 (95mm²) 4/0 (95mm²) 50 (35mm²) 1/0 (50mm²) /0 (70mm²) 3/0 (70mm²) 4/0 (95mm²) (35mm²) /0 (70mm²) 3/0 (70mm²) 4/0 (95mm²) 350 1/0 (50mm²) 3/0 (70mm²) 4/0 (95mm²) 400 1/0 (50mm²) 3/0 (70mm²) 4/0 (95mm²) 450 /0 (70mm²) 3/0 (70mm²) 500 3/0 (70mm²) 4/0 (95mm²) *Based on direct current and 4-V drop. Use the next larger size for A-C welding. February 008 LENCO ARC ACCESSORIES PAGE 7

8 SECTION 300 QUALITY GROUND CLAMPS Why Use A Ground Clamp? A good ground connection is just as important in a welding circuit as the holder and the cables. A good ground clamp reduces energy costs, extends cable life, helps produce consistent welds and allows ground location to be easily changed. Economy Ground Clamps LENCO WELDING ACCESSORIES LTD. MG-180 EG-00 EG-300 EG-500 The Model MG-180 is a molded non-conductive ground clamp with copper jaws. The Model EG-00 ground clamp is ideal for light duty welding. May be used for other light duty applications. The Model EG-300 ground clamp is ideal for the farm welder or for light shop work. The Model EG-500 is excellent for field erection or where clamping to bar stock, piping or various shapes of metal is necessary. The pure copper braided shunt allows both high copper alloy jaws to carry welding current. A rugged, all steel body protects the heavy duty spring. Item Amp Jaw Model Code No. Capacity Type of Cable Connection Weight Opening MG Bolt and Nut with Support 6.7 oz. (193g) (51mm) EG Bolt and Nut with Support 6 oz. (170g) 1½ (38.1mm) EG Bolt and Nut with Support 11 oz. (310g) (51mm) EG Bolt and Nut with Support oz. (60g) (51mm) 0055 Replacement Contact Stud w/nut - EG Replacement Double Hump Jaw w/nut - EG-500 Quality High Copper Alloy Insulated Spring LENCO ground clamps have the largest contact area with the work of any clamp on the market. Serrated upper and lower jaws insure maximum bite to the work. A good ground clamp helps assure proper voltage for maximum weld results with all rods. Both upper and lower jaws of all three models are made from a high copper alloy assuring excellent current carrying ability. No steel jaws are used. A good ground connection assures better welds A tough, brass hinge pin is durable and allows both jaws to carry current. The enclosed heavy duty spring assures a powerful bite on the work. The insulation on top and bottom provides extended spring life. All three sizes of the original LENCO ground clamps have the oval-point screw cable connection which is easy to install. No shim stock or pressure plate is needed. 500 Item Amp Cable Jaw Model Code No. Capacity Capacity Type of Cable Connection Weight Opening No.4 thru No.1/0(5-50mm ) Mechanical Oval-Point Screw 13 oz. (370g) 1 (5.4mm) No.1/0 thru No./0(50-70mm ) Mechanical Oval-Point Screw 6 oz. (740g) 1½ (38.1mm) No.3/0 thru No.4/0(70-95mm ) Mechanical Oval-Point Screw 35 oz. (995g) 1½ (38.1mm) LPG-500 LPG-00 LPG-300 Item Amp Cable Jaw Model Code No. Capacity Capacity Type of Cable Connection Weight Opening LPG No. 4 thru No. 1/0(5-50mm ) Mechanical Oval-Point Screw 13 oz. (370g) 1 (5.4mm) LPG No.1/0 thru No./0(50-70mm ) Mechanical Oval-Point Screw 5 oz. (709g) 1½ (38.1mm) LPG No.3/0 thru No.4/0(70-95mm ) Mechanical Oval-Point Screw 38 oz. (11kg) (51mm) LENCO ARC ACCESSORIES PAGE 8 February 008

9 LENCO WELDING ACCESSORIES LTD. SECTION 300 GROUND CLAMPS MIG-300 Ground Clamps Designed Especially for MIG Welding Reduce Voltage Drop MIG-300 MIG MIG-300-D LENCO s MIG-300/MIG-600 ground clamps are designed especially for the MIG welding process. Their powerful bite and swivel pad allow for low resistance ground connections. They have a full two-inch opening and a copper coated steel pressure screw. The 5/16" (7.9mm) copper coated steel "T" handle makes it easy to apply maximum pressure. Item Amp Jaw Throat Model Code No. Capacity Cable Capacity Type of Cable Connection Weight Opening Depth MIG No. 1/0 thru No. /0 (50-70mm ) Single Oval-Point Screw 3 oz. ( 648.5g) (51mm) 1-3/4 (44mm) MIG No. 1/0 thru No. /0 (50-70mm ) 1/ oz. ( 648.5g) (51mm) 1-3/4 (44mm) MIG-300-D No. 1/0 thru No. /0 (50-70mm ) Detachable Cable Connection 33 oz. ( 93.7g) (51mm) 1-3/4 (44mm) MIG-600 Ground Clamps Designed Especially for MIG Welding Reduce Voltage Drop MIG-600 MIG MIG-600-D Item Amp Jaw Throat Model Code No. Capacity Cable Capacity Type of Cable Connection Weight Opening Depth MIG No.3/0 thru No. 4/0 (70-95mm ) Two Oval-Point Screws 56 oz. (1.6kg) (51mm) -1/8 (54mm) MIG No.3/0 thru No. 4/0 (70-95mm ) 1/ oz. (1.6kg) (51mm) -1/8 (54mm) MIG-600-D No.3/0 thru No. 4/0 (70-95mm ) Detachable Cable Connection 6 oz. (1.8kg) (51mm) -1/8 (54mm) Item Code No. Description 0560 Quick Detachable Female End Only - MIG-300-D, MIG-600-D and G Quick Detachable Male End Only - MIG-300-D, MIG-600-D and G Insulating Cover (Black) Standard Cable Fitting - MIG / - 13 Screw February 008 LENCO ARC ACCESSORIES PAGE 9

10 SECTION 300 HEAVY DUTY GROUND CLAMPS Model G /G-1500 Ground Clamps LENCO WELDING ACCESSORIES LTD. Model G Reduce Voltage Drop Model G-50 Model G Apply up to,000 lbs. (907kg) pressure with the heavy duty pressure screw. The G and G-1500 are cast out of a heavy alloy material designed for high amperage applications. The design maximizes surface contact area which provides cool and efficient operation. The G-1500 can also be used with LENCO s R-4C & LRG Series Rotary Grounds (see page 1). Item Amp Type of Jaw Throat Model Code No. Capacity Cable Connection Weight Opening Depth Cable Capacity G Two Oval-Point Screws 70.4 oz.(kg) 3-3/8 (85.7mm) 3-1/8 (79mm) No.3/0 thru No.4/0(70-95mm ) G / oz.(kg) 3-3/8 (85.7mm) 3-1/8 (79mm) No.3/0 thru No.4/0(70-95mm ) G / lbs.(4.3kg) 3 (76.mm) 3 (76.mm) N/A G / lbs.(4.3kg) 3 (76.mm) 3 (76.mm) N/A Heavy Duty Ground Clamps - Totally Rebuildable Model G RBG1500-4/40 RBG1500-/0 Heavy Duty fits large diameter pipe & thick plate up to 4-1/ Strong steel frame Heavy copper base for efficient current transfer RBG Special larger jaw opening available Will hold up to 4-4/0 cables or -50 MCM cables Can hold most rotating grounds RBG Item Amp Type of Jaw Throat Model Code No. Capacity Cable Connection Weight Opening Depth Cable Capacity RBG1500-4/ Oval-Point Screws 13. lbs.(6.0kg) 4½ (114.3mm) 3 (76.mm) 4-4/0 RBG1500-/ Oval-Point Screws 13.6 lbs.(6.kg) 4½ (114.3mm) 3 (76.mm) -50 MCM RBG / lbs.(6.3kg) 4½ (114.3mm) 3 (76.mm) N/A RBG / lbs.(6.0kg) 4½ (114.3mm) 3 (76.mm) N/A LENCO ARC ACCESSORIES PAGE 10 February 008

11 LENCO WELDING ACCESSORIES LTD. SECTION 300 MAGNETIC GROUNDS LENCO's magnetic grounds offer convenience, efficiency and quality. Both the MRG-500 and MSG-500 are designed to ensure greater efficiency with less overheating due to fewer junctions. Each allows the operator to keep the ground close to the work area improving the weld quality, decreasing the weld time and increasing operator production output. LENCO magnetic grounds are designed for up to 4/0 cable for maximum current carrying capacity. (for use on ferrous materials only) The MRG-500 is designed to be used for turning roll work or any other rotary type welding work where cable can become twisted. The MRG-500 covers 1 square inches giving good stability with approximately 4 inches of actual current carrying contact. The MSG-500 also has 1 square inches of contact surface, 3 square inches per side, which can be mounted in any position and still perform efficiently. MRG-500 Rotary Item Amp Model Code No. Capacity Type of Cable Connection Weight Cable Capacity MSG-500 Stationary MRG Double Oval-Point Screw with Cover 9.5 lbs. (4.3kg) No. 3/0 thru No. 4/0 (70-95mm²) MSG Double Oval-Point Screw with Cover 4 lbs. (1.8kg) No. 3/0 thru No. 4/0 (70-95mm²) ROTARY GROUND CLAMPS GC-500 The two LENCO rotary devices shown here, the GC-500 and the MIG-600-C, are combinations of LENCO products to provide rotating grounds. Both use the Model C rotary clamp. Both are designed to make it easy to attach the rotating portion to the work. The units come completely assembled, ready to attach to the work. They are field proven and do an excellent job. MIG-600-C GROUND CLAMP Cable Item Amp Fitting Jaw Throat Model Code No. Capacity Thread Type of Cable Connection Weight Opening Depth Cable Capacity GC / - 13 Oval-Point Screws, with Cover 8 lbs. (3.6kg) 3-3/8 (85.7mm) -1/ (64mm) No.3/0 thru 4/0(70-95mm ) / - 13 Replacement C clamp for GC-500 MIG-600-C / - 13 Oval-Point Screws, with Cover 8 lbs. (3.6kg) (51mm) -1/8 (54mm) No.3/0 thru 4/0(70-95mm ) / - 13 Replacement C clamp for MIG-600-C Insulating Cover (Black) Standard Cable Fitting Model C Rotary Grounds The MODEL C rotary clamp bolts the stationary contact plate directly to the work. The movable contact plate revolves like a ferris wheel action and the spring keeps tension on the two faces. Current flow is between machined faces. Cables will not bind. The Model C can also be installed on the end for rotary work. Item Amp Model Code No. Capacity Type of Cable Connection Weight Cable Capacity C Double Oval-Point Screws 4 lbs. (1.8kg) No. 3/0 thru 4/0 (70-95mm ) Insulating Cover (Black) Standard Cable Fitting Item Item No. Code No. Description Mounting Bolt w/nut [3/4-10 x 6 (15mm)]. 084 Pressure Spring Bearing-Thrust Movable Contact Plate Stationary Contact Plate Oval-Point Screw () Cable Fitting (1/ - 13) Set Screw (5/16-18) /4-10 February 008 LENCO ARC ACCESSORIES PAGE 11

12 SECTION 300 LENCO WELDING ACCESSORIES LTD. ROTARY GROUND CLAMPS LENCO rotary grounds stop the twisting of welding cables where the work rotates. Model LRG-40/LRG-440/LRG-640 Rotating Grounds LENCO introduces an additional series of Rotating Grounds ranging from 800 amp to 000 amperage rating. Each Rotating Ground can be permanently welded to the work or easily attached by using the G C type clamp. Conductive Shaft Lubricant Item Code No. Description oz. Tube oz. w/brush Top Can oz. w/brush Top Can oz. Cartridge for Grease Gun LENCO ARC ACCESSORIES PAGE 1 LRG-40 Item Amp Cable Number Shaft Model Code No. Capacity Type of Cable Connection Capacity of Heads Stud Size Weight LRG () Triple Oval-Point Screw Connection EA. 3/0-4/0(70-95mm ) 1 1-3/8 NC 8.75 lbs.(3.97kg) LRG (4) Triple Oval-Point Screw Connection 4 EA. 3/0-4/0(70-95mm ) 1-3/8 NC 15.5 lbs.(6.9kg) LRG (6) Triple Oval-Point Screw Connection 6 EA. 3/0-4/0(70-95mm ) 3 1-3/8 NC 1.75 lbs.(9.87kg) G /8 NC N/A N/A N/A 9.5 lbs. (4.3kg) LRG-40/LRG-440/LRG-640 Replacement Parts LRG-440 LRG-640 LRG-40 w/g Rotating Mounting Nut Tension Adjustment Insulating Grease Head Tightening Oval-Point Cover Model Casting Shaft w/oval-point Screw Screw w/washers Cover Cup Alignment Pin Bar Screw Screw LRG LRG LRG *Optional Grease Gun Item Code No. Description 0571 Grease Fitting - Button Head 0595 Pistol Grease Gun w/button Head Coupler 0596 Coupler - Button Head Model R-4C- / GR-4C Rotary Grounds MODEL "R-4C" REPLACEMENT PARTS LIST Item Item No. Code No. Description Mounting Bolt w/nut [3/4-10 x 7½ (190mm)] Clamp Housing, Threaded Brushes (4) Rotor Clamp Housing, Counterbored Cap Screw (5) Contact Plate Brush Finger Spring (4) Brush Finger (4) Oval-Point Screw (8) Ground Clamps with Special Grease Fitting Item Code No. Description LRG-40 w/special Grease Fitting 0501 LRG-440 w/special Grease Fitting LRG-640 w/special Grease Fitting Item Amp Jaw Throat Model Code No. Capacity Type of Cable Connection Weight Opening Depth Cable Capacity R-4C (4) Double Oval-Point Screw Connection 3 lbs. (10.4kg) No. 3/0 thru 4/0 (70-95mm ) GR-4C (4) Double Oval-Point Screw Connection 33 lbs. (15.4kg) 3 (76.mm) 3 (76.mm) No. 3/0 thru 4/0 (70-95mm ) Designed for Horizontal & Vertical Positions PRG -48ID/816ID Rotating Internal Pipe Ground Clamps 3 4 The LENCO PRG-48ID and PRG-816ID Groung Clamps are designed for vertical or horizontal positions of manual, semi-automatic or fully automatic welding applications. The PRG series has three pads which, when positioned, make direct contact with the inside of the pipe being welded or cut - eliminating the need for additional mounting brackets or threaded assemblies. The PRG Series Ground Clamps utilize the reliable C rotary ground that incorporates both a stationary and movable contact plate that rotates 360. The spring keeps tension on the two faces and is easily adjustable for various applications. By tightening or loosening the flange, The PRG grounds are easily installed or removed. Item Amp Model Code No. Capacity Description Type of Cable Connection Weight Cable Capacity 10 PRG-48ID Pipe Rotating Ground; 4-8 I.D. Pipe Double Oval-Point Screws 10.5 lbs. (4.77kg) No. 3/0 thru No. 4/0 (70-95mm²) PRG816ID Pipe Rotating Ground; 8-16 I.D. Pipe Double Oval-Point Screws 14 lbs. (6.36kg) No. 3/0 thru No. 4/0 (70-95mm²) R-4C 3/4-10 GR-4C w/g February 008

13 LENCO WELDING ACCESSORIES LTD. SECTION 300 The advanced design of LENCO cable connectors offers many advantages over older styles. Metal parts are precision machined from heavy, specially shaped brass extrusion. Cam action design of male half connector pulls the two halves tightly together. Connector covers are molded from a special heat and cold resistant material. Covers have no metal liner to rust or corrode. Easily installed with a ¼ (6.35mm) allen wrench. Cam-type action here makes positive stop & lock CABLE CONNECTORS Positive Lock-Tight Action Female brass connector is recessed to minimize accidental shorting. Face-to-face contact for maximum conductivity Male half cover removed Female half cover removed LC-40HD w/glass FILLED NYLON COVER COVERS ARE AVAILABLE IN BLACK, RED, YELLOW, PINK, BLUE, GREEN, ORANGE, & WHITE Colored covers make it easy to locate the connectors for field use. Also identify cable leads easily for contractors and field erectors. Optional - Connector covers may be custom imprinted. LTC-40 Designed for extreme heat and impact resistance applications. Amp Standard Model Cable Connection Capacity Cable Capacity Pack LC-10 Single Oval-Point Screw 50 No. 4 thru No. 1/0 (5-50mm²) One LC-40 Single Oval-Point Screw 350 No. 1/0 thru No. /0 (50-70mm²) One LC-40HD-1/0 Double Oval-Point Screw 350 No. 1/0 (50mm²) One LC-40HD-/0 Double Oval-Point Screw 400 No. /0 (70mm²) One LC-40HD Double Oval-Point Screw 500 No. 3/0 thru No. 4/0 (70-95mm²) One LC-40HD w/glass Filled Nylon Cover Double Oval-Point Screw 500 No. 3/0 thru No. 4/0 (70-95mm²) One Item Code No. Model Description Black Red Yellow Pink Blue Green Orange White Weight Complete Unit oz. (55g) LC-10 Male Half oz. (115g) Female Half oz. (140g) F Bulk Unassembled Complete Unit oz. (400g) LC-40 Male Half oz. (198g) Female Half oz. (198g) F Bulk Unassembled Complete Unit oz. (45g) LC-40HD Male Half oz. (198g) Female Half oz. (5g) LC-40HD w/glass Filled Nylon Cover M Bulk Unassembled M Bulk Unassembled F Bulk Unassembled Complete Unit oz. (45g) LC-40HD-1/0 Male Half oz. (198g) Female Half oz. (5g) M Bulk Unassembled F Bulk Unassembled Complete Unit oz. (45g) LC-40HD-/0 Male Half oz. (198g) Female Half oz. (5g) M Bulk Unassembled M Bulk Unassembled F Bulk Unassembled Male Half oz. (170g) Female Half oz. (198g) LTC-40 T Connector LC-40 Male (1); LC-40 Female () 11 oz. (310g) February 008 LENCO ARC ACCESSORIES PAGE 13

14 SECTION 300 LENCO WELDING ACCESSORIES LTD. CABLE CONNECTORS How Cable Connectors Save Time and Money Whip Cable Connectors The LENCO cable connector reducer consists of the male plug only. The plug end is the same size as the LC-40 connector male end and fits the LC-40 female connector. The cable end is the same size as the LC-10 connector and will accept cable size up to No. 1/0 (50mm²). This plug fits female LC-40 or LC-40HD connector Takes small cable to 1/0 Item Code No. Model Black Red Cable Connection Maximum Cable Capacity Weight LC Oval-Point Screw No. 1/0 (50mm²) 6 oz. (170g) LC40HD-1/ N/A Double Oval-Point Screw No. 1/0 (50mm²) 7 oz. (198g) Machine Plugs Model LC-10MP Fits Miller welders* Model UP-10 Fits variety of welders Century Powermate Forney Others LENCO machine plugs are designed to fit welding machines using long tapered plug and receptacle. Oval-point screw cable connection ensures a fast and secure method of attaching the cable to the plug. Two types are available, the LC-10MP and the UP-10, both with red or black cover. Item Code No. Model Black Red Cable Connection Cable Capacity Taper Dimension Taper Length Weight LC-10MP Single Oval-Point Screw No. 4 thru No. 1/0 (5-50mm²) ( mm) 1.06 (7mm) 4 oz. (115g) UP Single Oval-Point Screw No. 4 thru No. 1/0 (5-50mm²) (9.-9.8mm) (5.4mm) 4 oz. (115g) *Can be used to replace Miller part no (Red) and (Black) Cam-Lock Style Connectors Item Code No. Amp Cable Interchangable with the following Model Description Black Red Capacity Capacity Cable Connection Cam-Lok Miller LC-CAM-1 LC-CAM- LC-CAM-4 Male Half No. thru 1/0 Single Oval-Point Screw E101-6 (Black) E (Red) Female Half No. thru 1/0 Single Oval-Point Screw n/a Male Half /0 thru /0 Single Oval-Point Screw E (Black) E (Red) Female Half /0 thru /0 Single Oval-Point Screw E101-7 (Black) E (Red) Male Half /0 thru 4/0 Double Oval-Point Screw E (Black) E (Red) Female Half /0 thru 4/0 Double Oval-Point Screw E (Black) E (Red) Lenco is in no way affiliated with Crouse-Hinds. The parts advertised for sale are not genuine Crouse-Hinds parts, but are parts manufactured by Lenco LENCO 14 ARC ACCESSORIES PAGE 14 February 008

15 LENCO WELDING ACCESSORIES LTD. SECTION 300 CABLE CONNECTORS International DINSE Style LDC-5 LDC-50/70/95 Item Code No. Male End Model Description Black Red Diameter Cable Capacity Cable Connection Amp Capacity Weight Complete Unit oz. (109g) LDC-5 Male Half (9.0mm) No. 8 thru. No. 4 (10-5mm ) Single Oval-Point Screw oz. (55g) Female Half oz. (55g) Complete Unit oz. (400g) LDC-50 Male Half (1.9mm) No. 4 thru.no. 1/0 (5-50mm ) Single Oval-Point Screw 50 7 oz. (198g) Female Half oz. (198g) Complete Unit oz. (400g) LDC-70 Male Half (1.9mm) No. 1/0 thru.no. /0 (50-70mm ) Single Oval-Point Screw oz. (198g) Female Half oz. (198g) Complete Unit oz. (45g) LDC-95 Male Half (1.9mm) No. 3/0 thru.no. 4/0 (70-95mm ) Double Oval-Point Screw oz. (198g) Female Half oz. (5g) Offering 11 Dinse type Tig machine plugs to attach most TIG torches to machines equipped with Dinse connections. Available for both air cooled and water cooled Tig torches. Adapters & Receptacles Mirror for back view LDA LDA-510 LDA-513 Item Code No. Male End Interchangeable Model Set Black Red Diameter Cable Capacity with Miller LDA (1.9mm) One Piece Adapter ( Dinse Type Male/LENCO LC-40/LC-40HD Female) LDA (1.9mm) One Piece Adapter ( Dinse Type Male/LENCO LC-10 Female) LDA-CAM (1.9mm) One Piece Adapter ( Dinse Type Male/CAM-LOCK Female) LDA (9.0mm) One Piece Adapter ( Dinse Type Male/LENCO LC-10 Female) LDA (9.0mm) One Piece Adapter ( Dinse Type Male/LENCO LC-40 Female) LDA-5CAM (9.0mm) One Piece Adapter ( Dinse Type Male/CAM-LOCK Female) LA LC-10 Male One Piece Adapter (LC-10 Male/LC-40 Female) LDA LC-40 Male One Piece Adapter (LC-40 Male/ Dinse LDC-50 Female) LDA (1.9mm) One Piece Brass Adapter ( Dinse Type Male/½-13 Male Thread) LDPM-5 LDPM-50 LDPM-50-M Item Code No. Male End Interchangable with Model Description Black Red Diameter Fits Cable Connector Miller LDPM-5 Panel Receptacle (Female) N/A.355 (9.0mm) LDP-5M N/A LDPM-50 Panel Receptacle (Female) N/A.508 (1.9mm) LDP-50/70/95M 1955 LDPM-50-M Panel Receptacle (Male) N/A.508 (1.9mm) LDC-50/70/95 Female LCPM-40 Panel Receptacle (Female) N/A N/A LC-40/LC-40HD N/A February 008 LENCO ARC ACCESSORIES PAGE 15

16 SECTION 300 LENCO WELDING ACCESSORIES LTD. MACHINE PLUGS & TIG ADAPTERS International DINSE Style Today more welding power sources are equipped with International style connectors for secondary connections. LENCO now offers International Dinse type machine plugs for use with No. 8(10mm²) through 4/0(95mm²) AWG size cable. LDP-5M LDP-50/70/95M Point of Purchase Display Packaging (Black & Red) Item Code No. Interchangeable with the following models Miller Model Set Black Red Dinse ESAB/Airco Lincoln M.K. Product Female Male LDP-5M Dix SK S N/A LDP-50M Dix SK 50 N/A N/A N/A /04418 LDP-70M Dix SK K /04533 LDP-95M Dix SK K N/A /04574 Connector Size Male Plug Dia. Cable Capacity Type of Cable Connection Amp Capacity All (9.0mm) No. 8 thru No. 4 (10-5mm ) Single Oval-Point Screw 150 All (1.9mm) No. 4 thru No. 1/0 (5-50mm ) Single Oval-Point Screw 50 All (1.9mm) 1/0 thru No. /0 (50-70mm ) Single Oval-Point Screw 350 All (1.9mm) /0 thru No. 4/0 (10-5mm ) Double Oval-Point Screw 500 LENCO also offers 9 one-piece adapters which have a Dinse type male ([power source].355[9.0mm] or.508[1.9mm] dia.) on one end and a LENCO female LC-10, LC-40/LC-40HD, Cam-Lock, Dinse or 1/-13 male thread on the opposite end. Model Item Code No. Tig Torch Model Male End Dia. Power Cable Connection Barb O.D. LDT-917-F , (1.9mm) 3/8-4 (M) Air Cooled 1/4-90 w/boot LDTI-917-F , (1.9mm) 3/8-4 (M) Air Cooled (in line) N/A LDTS-4-M (9.0mm) 3/8-4 (F) Air Cooled 1/4-90 w/boot LDTSI-4-M (9.0mm) 3/8-4 (F) Air Cooled N/A LDT-4-M (1.9mm) 3/8-4 (F) Air Cooled 1/4-90 w/boot LDT-6-R (1.9mm) 7/8-14 (R.H.) Air Cooled 1/4-90 w/boot LDTI-6-R (1.9mm) 7/8-14 (R.H.) Air Cooled (in line) N/A LDT-180-L , (1.9mm) 7/8-14 (L.H.) Water Cooled 1/4-90 w/boot LDTI-180-WC , 0, 4W.508 (1.9mm) 7/8-14 (L.H.) Water Cooled (in line) 1/8,3/16,1/4-90 w/boots LDTS-917-F , (9.0mm) 3/8-4 (M) Air Cooled 1/4-90 w/boot LDTSI-917-F , (9.0mm) 3/8-4 (M) Air Cooled (in line) N/A Gas & Water Hose Connectors LGH-Series used on the following: LWH-Series used on the following: LDT-917-F LDT-180-L LDT-4-M LDT-6-R LGH-Series & LWH-Series LDTS-4-M Used on the following: LDTS-917-F LDTI-180-WC Model Item Code No. Hose Color Description Length Thread Connection LGH-18RH Black Gas Hose 18 5/8-18 R.H. Nut LGH-96RH 0980 Black Gas Hose 96 5/8-18 R.H. Nut LWH-18LH Red Water Hose 18 5/8-18 L.H. Nut LWH-96LH 0985 Red Water Hose 96 5/8-18 L.H. Nut Both hoses are nylon braided. LENCO ARC ACCESSORIES PAGE 16 February 008

17 LENCO WELDING ACCESSORIES LTD. SECTION 300 Tig Machine Connectors International Dinse Type Dinse Tig Connector Series Dinse Cable & TIG Machine Plug Application Tig Torch Models Dinse Cable Air Cooled Water Cooled Power Supply Type of Connector Make & Model Process Male 80A 15A 150A 00A 50A 350A Miller Maxstar 85S, 150S Tig/Stick LDP-5M LDTS-4-M LDTS-917-F n/r n/r n/r n/r Maxstar 140STR LDP-5M LDTS-4-M LDTS-917-F n/r n/r n/r n/r Maxstar 150 STL & STH LDP-5M LDTSI-4-M LDTSI-917-F LDTSI-917-F n/r n/r n/r Maxstar 00 LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Maxstar 00 STR LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Maxstar 00SD LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Maxstar 00DX & LX LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Maxstar 50 T LDP-50M n/r n/r LDT-917-F LDT-6-R LDT-180-L n/r Maxstar 300 LDP-70M n/r n/r LDT-917-F LDT-6-R LDT-180-L LDT-180-L Maxstar 350 LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Econotig LDP-50M n/r LDTI-917-F LDTI-917-F LDTI-6-R n/r n/r Dynasty 00-SD & DX LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Dynasty 350 LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L 300SD/DX/LX LDP-70M n/r n/r LDT-917-F LDT-6-R LDT-180-L LDT-180-L Syncrowave 180SD & 00 LDP-50M n/r LDTI-917-F LDTI-917-F LDTI-6-R LDTI-180-WC LDTI-180-WC Syncrowave 50DX LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Syncrowave 350LX LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L CST 50, 300 LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Invision 354 MP Mig/Stick/Gouging LDP-70M n/r n/r LDT-917-F LDT-6-R LDT-180-L LDT-180-L XMT 304, 350 Mig/Tig/Stick LDP-70M n/r n/r LDT-917-F LDT-6-R LDT-180-L LDT-180-L Lincoln Invertec V100-S Tig/Stick LDP-5M LDTS-4-M LDTS-917-F n/r n/r n/r n/r Invertec V130-S LDP-5M LDTS-4-M LDTS-917-F LDTS-917-F n/r n/r n/r Invertec V160-S LDP-50M n/r LDTI-917-F LDTI-917-F LDTI-6-R n/r n/r Invertec V160-T LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R n/r n/r Invertec V05-T LDP-50M n/r LDTI-917-F LDTI-917-F LDTI-6-R n/r n/r Invertec V50-S LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Invertec V75-S LDP-70M n/r LDTI-917-F LDTI-917-F LDTI-6-R LDTI-180-L LDTI-180-L Square Wave Tig 175 LDP-50M n/r LDTI-917-F LDTI-917-F LDTI-6-R n/r n/r Square Wave Tig 75 LDP-70M n/r n/r LDTI-917-F LDTI-6-R LDTI-180-WC LDTI-180-WC Invertec STT II Mig LDP-70M n/a n/a n/a n/a n/a n/a CV-50, 300 Mig LDP-70M n/a n/a n/a n/a n/a n/a Power Wave 355 Mig/Tig/Stick LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Invertec V300-Pro LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Invertec V350-Pro LDP-70M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Thermal Arc Dragster 80 Tig/Stick LDP-5M n/r LDTS-917-F n/r n/r n/r n/r P-Wee 85S LDP-5M n/r LDTS-917-F n/r n/r n/r n/r P-Wee 130S LDP-5M n/r LDTS-917-F LDTS-917-F n/r n/r n/r P-Wee 130GTS LDP-5M n/r LDTS-917-F LDTS-917-F n/r n/r n/r P-Wee 190S LDP-50M n/r LDT-917-F LDT-917-F n/r n/r n/r P-Wee 00GTS LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r P-Wee 50GTS LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L n/r Pro-Lite 60S, LS-300 LDP-50M n/r LDT-917-F LDT-917-F LDT-6-R LDT-180-L LDT-180-L Pro-Wave 300GTSW LDP-70M n/r n/r LDT-917-F LDT-6-R LDT-180-L LDT-180-L Pro-Wave 400GTSW LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Pro-Plus 400S LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Pro-Plus 400GTS LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Fabricator 10, 50 Mig LDP-50M n/a n/a n/a n/a n/a n/a Pro-Lite LM-300 Mig/Tig/Stick LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Pro-Plus 400GMS LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Ultra-Flex 350 Pulse LDP-70M n/r n/r n/r LDT-6-R LDT-180-L LDT-180-L Red-D-Arc Maxstar 00 SD Tig/Stick LDP-50M n/r LDT-1917-F LDT-1917-F n/r n/r n/r EX300 Mig/Tig/Stick LDP-70M n/r n/r LDT-1917-F LDT-6-R LDT-180-L n/r EX300i LDP-70M n/r n/r LDT-1917-F LDT-6-R LDT-180-L n/r n/a = not applicable n/r = not recommended Note Invertec series with optional solenoid valve uses LDTI series adapters. February 008 LENCO ARC ACCESSORIES PAGE 17

18 SECTION 300 LENCO WELDING ACCESSORIES LTD. WELDING ACCESSORIES Insulated Stud Connectors Shown below are four different styles of LENCO stud connectors which offer welder terminal protection. They also offer the advantages of complete, quick removal of the entire leads; quick change of polarity and the ability to add on cable or take off cable quickly when used with LENCO cable connectors. They are used in place of lugs and screw directly on studs of the welder. MODELS LSC-10 and LSC-40 Designed for power sources having stud type terminals. This model offers insulation for those having this type terminal. A better connection Completely insulated A threaded, face-to-face contact with the power source terminal Use with male LENCO cable connector LC-10 or LC-40 MODELS LSC-40-H Designed for power sources having a solid bus bar. Place cup-type insulation over the stud terminal and secure connector tightly in place. Face of brass recessed minimal chance of shorting out Use with LC-40 or LC-40HD male connector Use the LC-1040 for small cable Item Code No. Model Black Red Used with LENCO Connector Stud Thread LSC LC-10 Male 1/ - 13 LSC LC-40 or LC-40HD Male 1/ - 13 LSC No. 3/0 thru No. 4/0 (70-95mm ) 1/ - 13 Double Oval-Point Screw LDSC LDC-50/70/95 Male 1/ - 13 Power output terminals suitable for replacement on Miller power sources. Item Code No. Power Output Terminals Model Black Red Used with LENCO Connector Stud Thread LSC-40-H LC-40 or LC-40HD Male 1/ - 13 H Insulator Cup LSC-3040H No. 3/0 thru No. 4/0 (70-95mm ) 1/ - 13 Double Oval-Point Screw LDSC-50-H LDC-50/70/95 Male 1/ - 13 TPO LSA LSA-1 Item Code No. Model Black Red Description Stud Thread TPO Terminal, Power Output 1/ - 13 (039046) (039047) Item Connector Terminals Model Code No. Description Stud Thread LSA 0810 Lincoln Stud Assembly w/hardware 1/ - 13 (T [M13900]) LSA Stud Assembly Complete (S1115-1) 1/ - 13 LENCO connector terminals offer you the advantage of quickly connecting or disconnecting welding cable at the power source. LENCO LDCT-50FA/FS are designed for male Dinse type connectors. CT-10FS (STRAIGHT ) LDCT-50FA (ANGLE - 45 ) Connector terminals are used in place of solder-type lugs and secured directly to the studs of the welder. The male half of a LENCO cable connector is attached to welding cable and is inserted into the terminal. Add On Cable Take Off Cable Change Polarity Item Code Used with Stud Hole Model Number Style LENCO Connector Weight Diameter CT-10FA Angle LC-10 Male 5 oz. (140g) 17/3 (13.5mm) CT-10FS 0800 Straight LC-10 Male 5 oz. (140g) 17/3 (13.5mm) CT-40FA Angle LC-40 or LC-40HD Male 8 oz. (30g) 17/3 (13.5mm) CT-40FS Straight LC-40 or LC-40HD Male 8 oz. (30g) 17/3 (13.5mm) LDCT-50FA Angle LDC-50/70/95 Male 8 oz. (30g) 17/3 (13.5mm) LDCT-50FS 0810 Straight LDC-50/70/95 Male 8 oz. (30g) 17/3 (13.5mm) LENCO ARC ACCESSORIES PAGE 18 February 008

19 LENCO WELDING ACCESSORIES LTD. SECTION 300 CABLE LUGS Mechanical Cable Lugs LENCO Cable Lugs Make Positive Cable Connection to the Welder These mechanical lugs replace the ordinary solder lug for attaching welding cable to a welder. They are heavy duty cast copper alloy to take today's higher amperages. Cable is easily attached using large oval-point screw connection driven down with a ¼ (6.35mm) allen wrench. LM-610A (ANGLE-45 ) LM-610S (STRAIGHT-180 ) LM-040S-HD (STRAIGHT-180 ) Model Item Code No. Style Cable Capacity Weight Stud Hole Without Insulator LM-610A Angle No. 6 thru 1/0 (16-50mm²) 4 oz. (115g) 17/3 (13.5mm) LM-610S Straight No. 6 thru 1/0 (16-50mm²) 4 oz. (115g) 17/3 (13.5mm) LM-040A Angle No. /0 thru 4/0 (50-95mm²) 7 oz. (00g) LM-040S Straight No. /0 thru 4/0 (50-95mm²) 7 oz. (00g) LM-040S-HD 0710 Straight No. /0 thru 4/0 (50-95mm ² ) 0 oz. (570g) 1/3 (16.8mm) LM-040S-HD Straight No. /0 thru 4/0 (50-95mm²) 1 oz. (600g) 5/3 (0mm) With Insulator LM-610AI Angle No. 6 thru 1/0 (16-50mm²) 5 oz. (140g) 17/3 (13.5mm) LM-610SI Straight No. 6 thru 1/0 (16-50mm²) 5 oz. (140g) 17/3 (13.5mm) LM-040AI Angle No. /0 thru 4/0 (50-95mm²) 8 oz. (30g) LM-040SI Straight No. /0 thru 4/0 (50-95mm²) 8 oz. (30g) 17/3 (13.5mm) 17/3 (13.5mm) 17/3 (13.5mm) 17/3 (13.5mm) LM-040SI-HD Straight No. /0 thru 4/0 (50-95mm²) 0 oz. (570g) 1/3 (16.8mm) LM-040SI-HD Straight No. /0 thru 4/0 (50-95mm²) 1 oz. (600g) 5/3 (0mm) Welding Cable Lugs Made Special For Welding Cable Use LM-610AI (ANGLE-INSULATED-45 ) LM-610SI (STRAIGHT-INSULATED-180 ) LENCO cable lugs are precision made from copper tubing. They have an extra long barrel for easy soldering or attaching by the swedg-on process. The stud holes are made especially for welding machines with plenty of clearance. Flared ends make it easy to insert the cable in the lug. L-8 L-6 L-4 L- L-6 POWER CABLE LUGS WELDING CABLE LUGS L-1 (L-5) L-1 L-100 Model Item Code No. Cable Capacity Stud Hole Barrel I.D. Weight per 100 L No. 1 thru No. 14 (3-mm²) 13/64 (5.16mm).185 (4.7mm) 1.1 lbs. (.4kg) L No. 8 thru No. 10 (10-6mm²) 13/64 (5.16mm).3 (6mm) 1.3 lbs. (.53kg) L No. 6 thru No. 8 (16-10mm²) 1/64 (8.3mm).86 (7.3mm) 1.9 lbs. (.78kg) L No. 4 thru No. 6 (5-16mm²) 1/64 (8.3mm).336 (8.5mm).8 lbs. (1.kg) L No. thru No. 6 (35-16mm²) 1/64 (8.3mm).344 (8.7mm) 4 lbs. (1.7kg) L-1 (L-5) No. thru No. 6 (35-16mm²) 17/3 (13.5mm).360 (9mm) 4.7 lbs. (.1kg) L No. 1 thru No. (50-35mm²) 17/3 (13.5mm).40 (10.mm) 5 lbs. (.kg) L No. 1/0 thru No. /0 (50-70mm²) 17/3 (13.5mm).495 (1.6mm) 10 lbs. (4.3kg) L No. 3/0 thru No. 4/0 (70-95mm²) 17/3 (13.5mm).60 (15.7mm) 14 lbs. (6.3kg) February 008 LENCO ARC ACCESSORIES PAGE 19 L-3040

20 SECTION 300 CABLE SPLICERS Mechanical Cable Splicers AF / HT Series Splice Cable Fast, Easy Anywhere LENCO WELDING ACCESSORIES LTD. LENCO cable splicers are made from a special brass extrusion. Large oval-point steel screws on each end of the splicers make it easy to splice cables in the shop or in the field. Tough glass filled nylon sleeve insulates the splicer. Model Item Code No. Cable Connection Amp Capacity Cable Capacity Length Weight CS Single Oval-Point Screw 50 No. 6 thru No. 1/0 (16-50mm²) 3¾ (95mm) 4 oz. (115g) CS Single Oval-Point Screw 350 No. 1/0 thru No. /0 (50-70mm²) 4¼ (108mm) 7 oz. (00g) CS Double Oval-Point Screw 500 No. 3/0 thru No. 4/0 (70-95mm²) 6 (15mm) 1 oz.(340g) Note: All cable splicers must be properly insulated. Welding Cable Splicers MODEL S-1 MODEL S-100 MODEL S-3040 LENCO welding cable splicers are made from copper tube. They are attached to welding cable with the swedg-on tool. LENCO welding cable splicers are ideal for connecting broken lengths of cable, making repairs and adding on cable for longer runs. Model Item Code No. Cable Capacity Splicer I.D. Length Weight per 100 S No. 1 thru No. (50-35mm²).40 (10.mm).37 (60mm) 4 lbs. (1.8kg) S No. 1/0 thru No. /0 (50-70mm²).495 (1.6mm).9 (74mm) 9 lbs. (4.1kg) S No. 3/0 thru No. 4/0 (70-95mm²).60 (15.7mm) 3.5 (83mm) 1 lbs. (5.4kg) Note: All Cable Splicers must be properly insulated. Universal Heat Shrink Model Item Code No. Description Cable Capacity I.D. Length HS-I Universal heat shrink with adhesive to fit above splicers No. 4 thru No. 4/0 (5-95mm ² ) 1.0 (5.4mm) 5.00 (17mm) Swedg-On Tool The LENCO swedg-on tool provides an easy and simple way to install LENCO cable lugs and cable splicers to welding cable. Bare cable strands, insert in the lug barrel and impact with the swedg-on tool as shown in the illustration. All you need is this tool and a hammer. FEATURES Lugs and splicers are secured by spring tension during installation Capable of using on a full variety of lugs and splicers Wide base for stability while swedging Provides lbs. pull-out resistance Easy to read scale for proper swedging Model Item Code No. For Installing LENCO Lugs LENCO Splicer L-1 & L-100 S-1 & S-100 Model Item Code No. For Installing LENCO Lugs LENCO Splicer L-3040 S L-8 thru L-3040 S-1 thru S-3040 LENCO ARC ACCESSORIES PAGE 0 February 008

21 LENCO WELDING ACCESSORIES LTD. SECTION 300 ITEM CODE... INDEX ITEM CODE # LENCO MODEL # PAGE(S) ITEM CODE # LENCO MODEL # PAGE(S) Electrode Holder (AF-1) Handle (LT-50) Handle (AF-1) Spring Cup Washer (LT-50) Electrode Holder (AF-) Spring Coil (LT-50) Upper Body Tong (AF-1/AF-) Head Member (LT-50) Lower Body Tong w/screw (AF-/HT-) Replacement Head Assembly (RHA-50) Handle (AF-) Brass Body w/screws (LT-50) Oval-Point Screw 3, Head Insulator (LT-400) Spring Set w/insulators (AF-1/AF-) Handle (LT-400) Spring Cup Insulator (AF-1/AF-) Head Member (LT-400) Electrode Holder (AF-5) Pressure Pin (LT-400) Upper Body Tong (AF-5) Brass Body w/screws (LT-400) Lower Body Tong w/screw (AF-5/HT-5) Screw, Head Insulator & Pressure Pin (LT-400) Handle (AF-5) Isolator w/cable (IS-5) Spring Set w/insulators (AF-5) Isolator w/cable (ISH-5) Electrode Holder (AF-3) Electrode Holder (50-I) 4, Lower Body Tong w/screw (AF-3/HT-3) Bottom Jaw Insulator (50-I) Handle (AF-3) Guard (50-I) Electrode Holder (AF-35) Screw for Handle (50-I) Upper Body Tong (AF-3/AF-35/AF-50) B-100 Screws for Jaw Insulation pcs (50-I/300-I) Lower Body Tong w/screw (AF-35/HT-35) B-6 Screws for Jaw Insulation - 6 pcs (50-I/300-I) Handle (AF-35) Allen Wrench Spring Set w/insulators (AF-3/AF-35) Set Screw for Core (1) (50-I/300-I/400-I/600-I) Electrode Holder (AF-50) Brass Foil (50-I/300-I/400-I/600-I) Lower Body Tong w/screw (AF-50/HT-50) Brass Curved Piece (50-I/300-I/400-I/600-I) Tip Insulator Screws (dozen) (AF/HT Series) 3, Top Jaw Insulator-Large (50-I) Handle (AF-50) Top Jaw Insulator-Small (50-I) Oval-Point Screw 3,10, Jaws - Plain (upper & lower) (50-I) Spring Set w/insulators (AF-50) Jaws with Insulators (50-I) Spring Flat Insulator (AF-5/HT-5 thru AF-50/HT-50) Trigger - Plain (50-I/300-I/400-I/600-I) Spring Cup Insulator (HT-/AF-5/AF-3/AF-35/AF-50) A Trigger Insulator Cover (50-I/300-I/400-I/600-I) Rotating Display W/Product N/S 01656B-6 Trigger Insulator Screw (50-I/300-I/400-I/600-I) Rotating Display w/stocking Order N/S Brass Core w/ Hardware (50-I) Hinge Pin (AF-1/AF-/HT-/AF-5/HT-5) Trigger w/ Insulator (50-I/300-I/400-I/600-I) 5 01 Lower Body Tong w/screw (AF-1) Handle (50-I) Hinge Pin (AF-3/HT-3/AF-35/HT-35/AF-50/HT-50) Electrode Holder (300-I) 4,5 015 Oval-Point Screw Bottom Jaw Insulator (300-I) Spring Cover (LT-400) Top Jaw Insulator-Large (300-I) Non-Conductive Screw (1/4-0 x 3/8 )-Medium N/S Top Jaw Insulator-Small (300-I) Spring Coil (LT-400) Jaws - Plain (upper & lower) (300-I) Electrode Holder (TT-6S) Jaws with Insulators (300-I) Replacement Head Assembly (RH-6S) Brass Core w/ Hardware (300-I) Electrode Holder (HT-) Handle (300-I) Upper Body Tong (HT-) Guard (300-I) Handle (HT-) Rubber Insulator for handle Screw (300-I/400-I/600-I) Spring Set w/insulators (HT-) Screw for Handle (300-I/400-I/600-I) Tip Insulator w/screw (AF-1/AF-/HT-/AF-5/HT-5) Electrode Holder (400-I) 4, Electrode Holder (HT-5) Bottom Jaw Insulator (400-I/600-I) Upper Body Tong (HT-5) Top Jaw Insulator-Large (400-I/600-I) Handle (HT-5) Top Jaw Insulator-Small (400-I/600-I) Spring Set w/insulators (HT-5/HT-3/HT-35) Jaws - Plain (upper & lower) (400-I/600-I) Tip Insulator w/screw (AF-3/HT-3/AF-35/HT-35/AF-50/HT-50) Jaws with Insulators (400-I/600-I) Spring Cup Insulator (HT-5/HT-3/HT-35/HT-50) Brass Core w/ Hardware (400-I) Electrode Holder (HT-3) Handle (400-I) Upper Body Tong (HT-3/HT-35/HT-50) Guard (400-I/600-I) Handle (HT-3) Screws for Jaw Insulation pcs (400-I/600-I) Electrode Holder (HT-35) Screws for Jaw Insulation - 6 pcs (400-I/600-I) Handle (HT-35) Electrode Holder (600-I) 4, Electrode Holder (HT-50) Brass Core w/hardware (600-I) Handle (HT-50) Handle (600-I) Spring Set w/insulators (HT-50) Allen Wrench Replacement Head Assembly (RHA-400) Set Screw for Core () (600-I) Electrode Holder (LT-400) Electrode Holder Short (EB-50S) Electrode Holder (LT-50) Electrode Holder Long (EB-50L) Head Insulator (LT-50) Ground Clamp (EG-00) Pressure Pin (LT-50) Ground Clamp (00) 8 February 008 LENCO ARC ACCESSORIES PAGE 1

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