AFA INDUSTRIES INCORPORATED

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1 AFA Comprehensive New Replacement Parts Catalog for Cummins Models, ISX15 Series C.I. Diesel Engines. AFA INDUSTRIES INCORPORATED Manufacturer & supplier of heavy duty Diesel Engine & Fuel Systems Replacement Parts. AFA INDUSTRIES INCORPORATED Page 1

2 CONTENTS INTRODUCTION PAGE 3 WARRANTY PAGE 4 WARRANTY IN SPAIN PAGE 5 PICTURES PAGE 6 CYLINDER BLOCK PAGE 7 8 CRANKSHAFT AND MAIN BEARING PAGE 9 10 CYLINDER LINER PAGE PISTON KIT PAGE NOZZLE PISTON PAGE 17 CYLINDER HEAD PAGE GEAR HOUSING PAGE AIR COMPRESSOR PAGE VIBRATION DAMPER PAGE 24 ENGINE BRAKE PAGE 25 EXHAUST RECIRCULATION PAGE FAN DRIVE PAGE 30 ALTERNATOR DRIVE PAGE 31 FUEL PUMP PAGE FLYWHEEL HOUSING PAGE 37 FLYWHEEL PAGE 38 FRONT GEAR COVER PAGE 39 INTAKE CONNECTION PAGE AIR TRANSFER CONNECTION PAGE 42 ENGINE OIL COOLER PAGE OIL LEVEL GAUGE PAGE 45 OIL PUMP PAGE 46 OIL FILLER ARRANGEMENT PAGE 47 OIL PAN PAGE ENGINE CONTROL MODULE PAGE TURBOCHARGER PAGE INJECTOR PAGE CAMSHAFT PAGE ROCKER LEVER PAGE TURBOCHARGER ARRANGEMENT PAGE THERMOSTAT PAGE 66 THERMOSTAT HOUSING PAGE VALVE COVER PAGE 69 WATER INLET CONNECTION PAGE 70 WATER PUMP PAGE GASKET SET UPPER PAGE GASKET SET LOWER PAGE Page 2

3 INTRODUCTION AFA Industries has assembled this ISX15 Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy. However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors. This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins ISX15 engines. The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger s. All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine. IMPORTANT NOTE CUSTOMER PARTS INFORMATION The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts. Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre. *Cummins is a registered trademark of the Cummins Engine Co. Inc. Page 3

4 WARRANTY POLICY Products Warranted: Coverage: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service. AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation. AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed. Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure. Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable. It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure. Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner. The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose. AFA Industries Incorporated Page 4

5 GARANTIA para Partes de Reposición WARRANTY for Replacement Parts Productos Garantizados: Limites: Responsabilidades AFA: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996. Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio. La cobertura se estiende por doce (12) meses, millas o horas de operación, la que ocurra primero desde la fecha de la primera instalación. Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló el repuesto. El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anticongelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura. Responsabilidades Del Dueño: El dueño es responsable por el mantenimiento y operación del motor como se especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA. Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía. Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar indebidamente el motor. AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para ningún otro particular. AFA Industries Incorporated Page 5

6 TYPICAL ENGINE ILLUSTRATION OF ISX15 SERIES CUMMINS" ENGINE *Cummins is a registered trademark of the Cummins Engine Co. Inc. Page 6

7 ISX15 SERIES CYLINDER BLOCK Page 7

8 ISX15 SERIES CYLINDER BLOCK ITEM No PART NUMBER DESCRIPTION QTY COMMENTS Cylinder Block A Block, Cylinder (kit) A Block, Cylinder 1 1 A Screw, Hex Flange Head Cap 14 2 A Dowel, Pin 1 3 A Block, Cylinder 1 4 A Cap, Main Bearing 1 5 A Cap, Main Bearing 1 6 A Cap, Main Bearing 5 7 A Plate, Cylinder Block Stiffener 1 8 A Screw, Hex Flange Head Cap 10 9 A Bracket, Retaining Brace 1 10 A Plug, Expansion 1 11 A Plug, Expansion 1 Cylinder Block Application: Automotive CPL Family: ISX15 Gear Housing Accessory Mounting Hole Size: 10mm Lower Idler Gear: Non Scissors Type Thermostat Housing Compatible: Single Thermostat Cylinder Block Plumbing Hardware Structured: In Cylinder Block Plumbing Option Does include cylinder liner Page 8

9 ISX15 SERIES CRANKSHAFT AND MAIN BEARING Page 9

10 ISX15 SERIES CRANKSHAFT AND MAIN BEARING Crankshaft A Crankshaft, Engine 1 1 A Dowel, Pin 2 2 A Adapter, Crankshaft 1 3 A Dowel, Pin 1 4 A Gear, Crankshaft 1 5 A Ring, Speed Indicator 1 6 A Crankshaft, Engine 1 A Set, Main Bearing Std 7 A Bearing, Main 7 Upper Serviced as A A Bearing, Main 7 Lower 9 A Bearing, Crankshaft Thrust 4 A Set, Main Bearing.25mm Oversize 7 A Bearing, Main 7 Upper Serviced as A A Bearing, Main 7 Lower Serviced as A A Bearing, Crankshaft Thrust 4 Serviced as multiple kits. A Set, Main Bearing.50mm Oversize 7 A Bearing, Main 7 Upper Serviced as A A Bearing, Main 7 Lower Serviced as A A Bearing, Crankshaft Thrust 4 Serviced as multiple kits. Page 10

11 ISX15 SERIES CYLINDER LINER KIT Cylinder Liner Kit A Kit, Cylinder Liner 6 1 A Liner, Cylinder 1 2 A Seal, O Ring 1 3 A Seal, O Ring 1 Page 11

12 ISX15 SERIES CYLINDER LINER KIT Cylinder Liner Kit A Kit, Cylinder Liner 6 1 A Liner, Cylinder 1 2 A Seal, O Ring 1 3 A Seal, O Ring 1 Page 12

13 ISX15 SERIES PISTON KIT Page 13

14 ISX15 SERIES PISTON KIT Engine Piston Engine Piston A Rod, Engine Connecting 6 1 A Rod, Engine Connecting 6 2 A Screw, Connecting Rod Cap 4 3 A Dowel, Ring 2 4 A Bushing 6 5 A Bearing, Connecting Rod 6 Serviced as A A Bearing, Connecting Rod 6 7 A Pin, Piston 6 8 Piston, Engine 6 9 A Ring, Retaining A Ring, Compression Piston 6 11 A Ring, Compression Piston 6 12 A Ring, Oil Piston 6 A Set, Rod Bearing (std) 1 A Bearing, Connecting Rod 1 A Bearing, Connecting Rod 1 A Set, Piston Ring 1 A Ring, Compression Piston 1 A Ring, Oil Piston 1 A Ring, Compression Piston 1 N.B: For Correct Piston, Please check the CPL Listing Page 14

15 ISX15 SERIES PISTON KIT Page 15

16 ISX15 SERIES PISTON KIT Engine Piston Timing Gear Code: 76 Certified by: Exemption AFC: N/A ASA: N/A EFC: N/A ETC: Yes Manifold Type: Dry Engine Aspiration: Turbocharged/After cooled Engine Control System: APX A Rod, Engine Connecting 6 1 A Rod, Engine Connecting 6 2 A Screw, Connecting Rod Cap 24 3 A Dowel, Ring 12 4 A Bushing 6 Application: Automotive Power Turbine: N/A Design Phase: APX Rating: ISX A Kit, Conn Rod Bearing 5 A Bearing, Connecting Rod 6 6 A Bearing, Connecting Rod 6 7 A Pin, Piston 6 A Kit, Engine Piston 8 A Piston, Engine 6 9 A Ring, Retaining 12 A Set, Piston Ring 10 A Ring, Compression Piston 6 11 A Ring, Compression Piston 6 12 A Ring, Oil Piston 6 A Kit Cylinder 1 A Liner Cylinder 6 A Piston Engine 6 A Pin Piston 6 A Ring, Retaining 12 A Seal O Ring 6 A Seal O Ring 6 A Set, Piston Ring 6 N.B: For Correct Piston, Please check the CPL Listing Page 16

17 ISX15 SERIES NOZZLE PISTON COOLING Piston Cooling Nozzle 1 A Nozzle, Piston Cooling 6 2 A Screw, Hex Flange Head Cap 6 Page 17

18 ISX15 SERIES CYLINDER HEAD ASSEMBLY Page 18

19 ISX15 SERIES CYLINDER HEAD ASSEMBLY Cylinder Head Cylinder Head 1 A Screw, Hex Flange Head Cap 22 2 A Screw, Hex Flange Head Cap 4 A Plug, Threaded 3 3 A Plug, Threaded 1 4 A Seal, O Ring 1 M27 x A Dowel, Pin 2 6 A Gasket, Cylinder Head 1 A Head, Cylinder 1 7 A Collet, Valve 48 8 A Retainer, Valve Spring 24 A Plug, Threaded 1 9 A Plug, Threaded 1 10 A Seal, O Ring 1 A Plug, Threaded 6 11 A Seal, O Ring 6 13 A Plug, Threaded 6 14 A Spring, Valve A Insert, Valve 12 Exhaust 16 A Guide, Valve Spring 24 A Head, Cylinder 1 17 A Plug, Expansion 7 18 A Sleeve, Injector 6 19 A Seal, Rectangular Ring 6 20 A Bushing 4 21 A Bushing 3 22 A Plug, Expansion A Bushing 7 24 A Guide, Valve Stem A Seal, Valve Stem A Head, Cylinder 1 27 A Dowel, Ring 2 28 A Insert, Valve 12 Intake 29 A Valve, Intake A Valve, Exhaust A Dowel, Pin 2 32 A Screw, Hex Flange Head Cap 12 M12 x 1.75 x A Gasket, Cylinder Head 1 Page 19

20 ISX15 SERIES GEAR HOUSING, IDLER GEAR Page 20

21 ISX15 SERIES GEAR HOUSING, IDLER GEAR Gear Housing/Idler Gears A Gear, Idler 1 1 A Gear, Idler 1 2 A Bushing 1 3 A Dowel, Ring 2 4 A Shaft, Idler 1 5 A Bearing, Thrust 1 6 A Screw, Hex Flange Head Cap 8 7 A Retainer, Gear 2 8 A Dowel, Pin 4 A Gear, Idler 1 2 A Bushing 1 9 A Gear, Idler 1 10 A Shaft, Idler 1 11 A Spacer, Mounting 1 A Housing, Gear 1 12 A Spacer, Mounting 2 13 A Housing, Gear 1 14 A Screw, Hex Flange Head Cap 3 A Plug, Threaded 2 15 A Seal, O Ring 2 16 A Plug, Threaded 2 17 A Screw, Hex Flange Head Cap 1 18 A Screw, Captive Washer Cap A Screw, Captive Washer Cap 1 20 A Gasket, Gear Housing 1 Page 21

22 ISX15 SERIES AIR COMPRESSOR Page 22

23 ISX15 SERIES AIR COMPRESSOR Air Compressor Air Compressor Fuel Pump Type: TBD Inlet Air Supply Method: Turbocharged and Aftercooled Orientation Code: TBD Governor Location: Direct or Remote Air Outlet Connection Size: M27 X 2 Governor Mounting Hole Size: M8 X 1.25 Governor Port Size: M10 X 1 Pressure Relief Valve Included: TBD Requires: Air Dryer with Boost Saver Feature Air Discharge Fitting Thread Size: #10 Air Discharge Fitting Seat Angle: 45 Degrees 1 A Washer, Plain 1 M10 2 A Screw, Hex Flange Head Cap 4 3 A Screw, Hex Flange Head Cap 3 A Compressor, Air 1 4 A Compressor, Air 1 5 A Gear, Accessory Drive 1 6 A Adapter, Barring 1 7 A Screw, Socket Head Cap 2 8 A Union, Male 2 9 A Gasket, Acc Drive Support 1 10 A Brace, Air Compressor 1 A Union, Male 1 11 A Seal, O Ring 1 M27 x A Union, Male 1 A Hose, Flexible 1 13 A Seal, O Ring 1 14 A Seal, Grommet 1 15 A Hose, Flexible 1 16 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x A Screw, Hexagon Head Cap 1 A Hose, Flexible 1 Design change from tube and Grommet to flex hose. 18 A Hose, Flexible 1 A A Seal, O Ring 1 14 A Seal, Grommet 1 Page 23

24 ISX15 SERIES VIBRATION DAMPER Vibration Damper Type: Viscous Provision For Mounting Front Power Takeoff: None Speed Limitation:2300 RPM Pulley Material: Cast Pulley Groove Description: Poly Vee Pulley Diameter: 240MM Number Of Grooves: 12 Unique Characteristics: 1 A Screw, Hex Flange Head Cap 12 2 A Plate, Clamping 1 3 A Pulley, Crankshaft 1 4 A Damper, Vibration 1 Distance for Front Face of Block to Centerline of First Pulley Groove: mm Page 24

25 ISX15 SERIES BRAKE ENGINE Engine Brake Harness Supplier: Jacobs Application: Automotive and Industrial (can be used with or without redundant speed sensor)not for use with integrated idle management system. See rocker lever option for other brake components. 3 or 6 position braking. A Kit, Wiring Harness 1 1 A Clip 1 A Harness, Wiring 1 Serviced as A A Seal, O Ring 2 3 A Harness, Wiring 1 Page 25

26 ISX15 SERIES EXHAUST RECIRCULATION Page 26

27 ISX15 SERIES EXHAUST RECIRCULATION 1 A Screw, Hex Flange Head Cap 2 M8 x 1.25 x 14 A Elbow, Male Union 1 2 A Elbow, Male Union 1 3 A Seal, O Ring 1 M10 x 1.00 A Union, Male 1 4 A Union, Male 1 3 A Seal, O Ring 1 M10 x A Clamp, Wire Tie 1 6 A Gasket, Exhaust Gas Rcn Valve 2 7 A Seal, O Ring 1 8 A Screw, Banjo Connector 1 9 A Tube, Air Crossover 1 A Tube, Vent 1 10 A Seal, O Ring 2 11 A Tube, Vent 1 A Coupling, Plain Pipe 1 12 A Coupling, Plain Pipe 1 7 A Seal, O Ring 1 13 A Gasket, Exhaust Gas Rcn Valve 1 14 A Clamp, V Band 1 15 A Tube, Flexible 1 A Kit 16 A Clamp, V Band 2 17 A Nut, Hexagon Flange 4 18 A Cooler, Exhaust Gas Rcn Serviced as A A Tube, Exhaust Cooler Water Outlet A Union, Male 4 A Union, Male 3 A Seal, O Ring 1 M10 X 1.00 A Plug, Threaded 1 M12 x A Plug, Threaded 1 M12 x 1.50 THD 20 A Seal, O Ring 1 21 A Seal, O Ring 1 22 A Tube, Exhaust Cooler Water Outlet 1 A Coupling, Plain Pipe 1 23 A Coupling, Plain Pipe 1 24 A Seal, O Ring 2 25 A Tube, Water Inlet 1 A Seal, Grommet 2 26 A Washer, Sealing 2 27 A Tube, Air Crossover 1 28 A Clip 3 29 A Hose, Plain 3 A Elbow, Male Union 1 30 A Screw, Socket Set 1 31 A Screw, Hex Flange Head Cap 1 M8 x 1.25 x 35 A Tube, Vent 1 Page 27

28 ISX15 SERIES EXHAUST RECIRCULATION A Seal, Grommet 2 A Tube, Water Outlet 1 33 A Connector, Banjo 1 34 A Tube, Water Outlet 1 35 A Tube, Pressure Sensing 1 36 A Tube, Pressure Sensing 1 37 A Tube Pressure Sensing 1 38 A Adapter, Sensor 1 39 A Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16 A Sensor, Pressure 1 Egr differential. 40 A Seal, Rectangular Ring 2 41 A Sensor, Pressure 42 A Screw, Hexagon Head Cap 1 M8 x 1.25 x 20 - M10 x A Valve, Exhaust Gas Rcn 1 Serviced as A A Sensor, Position 1 egr valve. 44 A Clamp, Hose 6 45 A Nut, Hexagon Flange 1 M8 x A Nut, Hexagon Flange 3 M10 x A Screw, Hex Flange Head Cap 5 M10 x 1.50 x 20 A Sensor, Temperature 1 Exhaust gas. 48 A Sensor, Temperature 1 49 A Washer, Sealing 1 A Sensor, Pressure 1 Exhaust gas. 50 A Seal, O Ring 1 51 A Sensor, Pressure 1 52 A Screw, Hex Flange Head Cap 1 M8 x 1.25 x A Brace, Tube 1 KIT, EGR COOLER A Kit, Egr Cooler 1 A Seal, O Ring 1 A Seal, O Ring 2 A Gasket, Flange 1 A Gasket, Turbocharger 1 A Gasket, Exhaust Gas Rcn Valve 1 A Seal, O Ring 2 A Seal, O Ring 2 A Seal, O Ring 2 A Cooler, Exhaust Gas Rcn 1 Serviced as A A Hose, Plain 1 Page 28

29 ISX15 SERIES EXHAUST RECIRCULATION KIT, EGR VALVE A Kit, Egr Valve 1 A Gasket, Exhaust Gas Rcn Valve 1 A Valve, Exhaust Gas Rcn 1 Serviced as A A Sensor, Position 1 egr valve. A Screw, Socket Head Cap 2 A Connector, Electrical 1 KIT, EGR POSITION SENSOR A Kit, Egr Position Sensor A Sensor, Position 1 egr valve. A Connector, Electrical 1 A Pin, Guide 1 A Screw, Socket Head Cap 2 Page 29

30 ISX15 SERIES FAN DRIVE Fan Drive Belt Driven Fan Ratio: 1.2:1.0 Fan Center: 12.0 in (304.8mm) Fan Mounting Distance Forward From Front Face of Block: in (273mm) Rotates Same Direction as Crankshaft Includes Belt Tensioner; 1 A Screw, Hex Flange Head Cap 2 2 A Hub, Fan 1 3 A Belt, V Ribbed 1 4 A Screw, Hex Flange Head Cap 2 5 A Tensioner, Belt 1 6 A Screw, Hex Flange Head Cap 1 Page 30

31 ISX15 SERIES ALTERNATOR DRIVE Alternator Drive 1 A Belt, V Ribbed 1 Belt to drive Delco or Leece Neville spool type alternator with CCI or Sanden high mount Refrigerant compressor. Page 31

32 ISX15 SERIES FUEL PUMP Page 32

33 ISX15 SERIES FUEL PUMP Fuel Pump A Module, Fuel Control 1 Page 33 Fuel Pump Inlet Fitting Size: #10 Outlet Fitting Size: #8 Seat: 45 Degrees Priming Pump: Yes Voltage: 12 VDC 1 A70704 Washer, Plain 4 1/4 Inch. 2 A Seal, Rectangular Ring 2 3 A Spring, Valve 1 4 A Shield, Shutoff Valve 1 5 A Seal, Rectangular Ring 2 6 A Seal, Rectangular Ring 2 7 A Seal, Rectangular Ring 2 8 A Washer, Plain /16 Inch. 9 A Disc, Valve 1 10 A Diaphragm, Fuel Pump Damper 2 11 A Screw, Socket Head Cap 4 M8 X 1.25 X A Housing, Actuator 1 13 A Disc, Actuator 1 14 A Gasket, Actuator 4 15 A Nipple, Coupling 2 16 A Connector, Qck Disconnect 1 17 A Seal, O Ring 1 18 A Screw, Socket Head Cap A Cover, Fuel Pump Damper 2 20 A Body, Fuel Pump Damper 2 21 A Screw, Socket Head Cap 4 A Union, Male 1 22 A Union, Male 2 23 A Seal, O Ring 2 24 A Seal, O Ring 1 A Valve, Pressure Regulator 1 25 A Valve, Pressure Regulator 1

34 ISX15 SERIES FUEL PUMP 26 A Seal, O Ring 1 27 A Seal, O Ring 1 28 A Screw, Hex Flange Head Cap 4 29 A Solenoid 1 Serviced as A A Elbow, Male Adapter 1 30 A Elbow, Male Adapter 1 31 A Seal, O Ring 1 A Plug, Threaded 6 32 A Plug, Threaded 5 17 A Seal, O Ring 5 A Union, Male 1 33 A Seal, O Ring 1 34 A Union, Male 1 A Sensor, Temperature 1 Coolant or oil. 35 A Sensor, Temperature 1 36 A Seal, O Ring 1 37 A Seal, O Ring 1 38 A Screw, Hex Flange Head Cap 2 M6 X 1.00 X 25. A Valve, Pressure Regulator 1 39 A Seal, O Ring 1 40 A Seal, O Ring 1 41 A Valve, Pressure Regulator 1 A Valve, Check 1 33 A Seal, O Ring 1 42 A Valve, Check 1 A Plug, Threaded 1 43 A Plug, Threaded 1 24 A Seal, O Ring 1 44 A Actuator, Metering 2 Serviced as A A Actuator, Timing 2 Serviced as A A Gasket, Support 1 47 A Housing, Fuel Control 1 48 A Gasket, Fuel Pump 1 Page 34

35 ISX15 SERIES FUEL PUMP 49 A Pump, Gear Fuel 1 Serviced as A A Pump, Fuel 1 50 A Pump, Fuel Transfer 1 58 A Support, Transfer Pump 1 59 A Gasket, Fuel Pump 1 60 A Screw, Socket Head Cap 3 51 A Screw, Socket Head Cap 4 52 A Nameplate 1 A Sensor, Pressure 1 Fuel. 36 A Seal, O Ring 1 53 A Sensor, Pressure 1 54 AS 2286 Screw, Drive 2 55 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x A Screw, Hex Flange Head Cap 3 M10 X 1.50 X A Gasket, Fuel Cnt Housing 1 A Kit, IFSM 1 5 A Seal, Rectangular Ring 2 7 A Seal, Rectangular Ring 2 17 A Seal, O Ring 8 23 A Seal, O Ring 1 24 A Seal, O Ring 2 26 A Seal, O Ring 1 27 A Seal, O Ring 1 31 A Seal, O Ring 1 33 A Seal, O Ring 2 36 A Seal, O Ring 2 37 A Seal, O Ring 1 39 A Seal, O Ring 1 40 A Seal, O Ring 1 46 A Gasket, Support 1 47 A Housing, Fuel Control 1 48 A Gasket, Fuel Pump 1 52 A Nameplate 1 Page 35

36 ISX15 SERIES FUEL PUMP 54 AS 2286 Screw, Drive 2 57 A Gasket, Fuel Cnt Housing 1 A Kit, Gear Fuel Pump 1 37 A Seal, O Ring 1 46 A Gasket, Support 1 49 A Pump, Gear Fuel 1 A Kit, Actuator 1 45 A Actuator, Timing 1 Serviced as A A Gasket, Actuator 1 A Screw, Pan Head Cap 3 A Kit, Actuator 1 44 A Actuator, Metering 1 Serviced as A A Gasket, Actuator 1 A Screw, Pan Head Cap 3 A Kit, Fuel Solenoid 5 A Seal, Rectangular Ring 2 29 A Solenoid 1 Serviced as A Page 36

37 ISX15 SERIES FLYWHEEL HOUSING Flywheel Housing Flywheel Housing Flywheel Housing SAE Size: No. 1 Flywheel Housing Material: Aluminum Engine Mount Type: 10 Deg. Pads. Transmission Mounting Hole Nomenclature: English (in) Starter Motor Mounting Screws: English (in) Starter Center Distance: Clutch Type Provision: Dry Tachometer Sensor Mounting Hole Count: One A Housing, Flywheel 1 1 A Gasket, Cover Plate 1 2 A Cover, Access Hole 1 3 A Screw, Self Tapping Metal 2 M8 X 1.25 X A Housing, Flywheel 1 5 A Dowel, Ring 2 6 A Seal, Oil 1 7 A Gasket, Flywheel Housing 1 8 A Screw, Hexagon Head Cap 14 Page 37

38 ISX15 SERIES FLYWHEEL Flywheel Type: Flywheel Intended Housing SAE: 1 Starter Center Distance: 265.1mm ( in.) Clutch Bearing Pilot Bore Diameter: 72.00mm (2.84 in.) Clutch Size: 393.7mm (15.5 in.) Clutch Plate Type: Single Plate Clutch Plate Material: Ceramic Disc Rear Gear Drive: No Intended Drive Hardware: Spicer Transmission mounting face to rear face of block: 92.29mm (3.791 in.) Additional Information: 113 Tooth Ring Gear 1 A Screw, Twelve Point Cap 12 2 A Spacer, Bearing 1 3 A Flywheel 1 A Flywheel 1 4 A Gear, Flywheel Ring 1 Page 38

39 ISX15 SERIES FRONT GEAR COVER Front Gear Cover Front Gear Cover Front gear cover belt driven or customer supplied fan Drive w/o auxiliary drive. Includes cover for right-hand Accessory drive shaft. No drive pulley can be mounted on this shaft without noise Abatement. Includes open crankcase Breather in upper gear cover. 1 A Cover, Gear 1 2 A Plug, Gear Cover 1 3 A Nut, Hexagon Flange 8 M6 X A Seal, Oil 1 5 A Screw, Captive Washer Cap 31 6 A Seal, Diamond Strip 1 7 A Seal, Diamond Strip 1 8 A Plate, Clamping 1 A Cover, Gear 1 9 A Seal, Grommet 1 For gear cover A use plug A A Cover, Gear 1 Page 39

40 ISX15 SERIES INTAKE CONNECTION MOUNTING Page 40

41 ISX15 SERIES INTAKE CONNECTION MOUNTING Intake Connection Mounting Air Intake Connection Location Air Inlet Connection Engine Control System: Enf02 Ejector Angle up from Horizontal (deg): 0 Ejector Angle Outboard Included Angle (deg): 80 Forward Cannot be used with twin Cylinder air compressor. 1 A Gasket, Connection 1 2 A Seal, O Ring 1 A Connection, Air Intake 1 A Plug, Threaded 1 M14 x A Seal, O Ring 1 4 A Plug, Threaded 1 5 A Connection, Air Intake 1 A Ejector, Exhaust Gas Rcn Mixer 1 6 A Dowel, Ring 2 A Plug, Threaded 1 3 A Seal, O Ring 1 4 A Plug, Threaded 1 7 A Seal, O Ring 1 8 A Ejector, Exhaust Gas Rcn Mixer 9 A Connection, Air Transfer 1 10 A Screw, Hex Flange Head Cap 2 M8 x 1.25 x A Screw, Hex Flange Head Cap 8 M10 x 1.50 x 30 Page 41

42 ISX15 SERIES AIR TRANSFER CONNECTION Air Transfer Connection 90 degree air outlet connection at the turbocharger compressor Housing. Does not have pressure drop inspection hole 1 A Seal, O Ring 1 2 A Clamp, V Band 1 3 A Cover, Protective 1 4 A Connection, Air Transfer 1 Page 42

43 ISX15 SERIES ENGINE OIL COOLER Engine Oil Cooler Filter and Cooler Head Uses One Oil Cooler for ISX1 & ISX2 Ratings Oil Filter Location: Exhaust Side Oil Filter Type: Full flow and By Pass Lube Oil Filter Head Thread: M95 x 2.5 Thermostat Opening Temp: 235 degrees F This option provides studded Cap screw for mounting OEM Supplied items. Four studded screws are located in the oil Cooler mounting holes. OEM mounted items should be flush with the outboard screw Page 43

44 ISX15 SERIES ENGINE OIL COOLER Hexagon face. The maximum weight attached to each Cap screw should not exceed 11N (2.5lbf) Not for use with RV & Fire truck ratings 1 A Screw, Captive Washer Cap 15 M10 x 1.50 x 40 A Head, Oil Filter Cooler 2 A Thermostat 1 3 A Ring, Retaining 1 4 A Adapter, Filter Head 1 A Plug, Threaded 3 M14 X A Seal, O Ring 1 6 A Plug, Threaded 1 A Plug, Threaded 1 7 A Seal, O Ring 1 M27 x A Plug, Threaded 1 A Plug, Threaded 1 9 A Seal, O Ring 1 10 A Plug, Threaded 1 A Union, Male 1 11 A Seal, O Ring 1 12 A Union, Male 1 13 A Seal, O Ring 1 14 A Spring, Compression 1 15 A Core, Cooler 1 16 A Gasket, Oil Cooler Core 2 17 A Insert, Filter Head 1 18 A Baffle, Water 1 19 A Head, Oil Filter Cooler 1 20 A Screw, Twelve Point Cap 4 21 A Screw, Twelve Point Cap 4 22 A Plunger, Bypass Valve 1 23 A Screw, Captive Washer Cap 5 24 A Gasket, Lube Oil Cooler Housing 1 A Kit, Oil Cooler A Cover, Protective 1 A Cover, Protective 1 A Core, Cooler 1 A Screw, Twelve Point Cap 4 A Screw, Twelve Point Cap 2 A Gasket, Oil Cooler Core 3 A Kit, Lube Oil Cooler Housing Gasket A Gasket, Lube Oil Cooler Housing 1 A Cover, Protective 1 A Cover, Protective 1 Page 44

45 ISX15 SERIES OIL LEVEL GAUGE Oil Level Gauge Oil Level Gauge Dipstick Location: Left Side Front Sump Location: Front For Use With Sup Capacities: 45.4 L (12 Gallons) High 37.9 L (10 Gallons) Low Power Angle (deg): 2 Through 5 Tilt Angle (deg): 0 1 A Clip 1 2 A Washer, Plain 1 3/8 inch A Plug, Threaded 3 3 A Plug, Threaded 1 4 A Seal, O Ring 1 5 A Brace, Tube 1 A Dipstick 1 A grommet 1 6 A Dipstick 1 7 A Tube, Oil Gauge 1 8 A Nut, Hexagon Flange 1 M8 x A Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16 Page 45

46 ISX15 SERIES ENGINE OIL PUMP Lube Oil Pump Lube Oil Pump Gallons Per Minute: 37.0 at 1100 RPM Aluminum Housing A Kit, Lube Pump 1 A Pump, Lubricating Oil 1 A Kit, Shim 1 2 A Shim 2.36 mm (0.014 inch) 2 A Shim, Black 2.45 mm (0.018 inch) 2 A Shim, Purple 2.55 mm (0.022 inch) 2 A Shim, Red 2.65 mm (0.026 inch) 2 A Shim, Blue 2.75 mm (0.030 inch) 2 A Shim, Green 2.85 mm (0.033 inch) 3 A Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60 A Kit Lube Pump A Shims 1 A Pump, Lubricating Oil 1 Only one shim part number Required. Shims are determined by lube pump to Block stack up. Page 46

47 ISX15 SERIES OIL FILLER ARRANGEMENT Oil Filler Arrangement Oil Filler Arrangement Oil Fill Location: Front Gear Cover Includes Cylinder Block Cover on Exhaust Side, Rear 1 A Plate, Cover 1 2 A Brace, Tube 1 3 A Gasket, Cover Plate 1 4 A Connection, Oil Filler 1 5 A Seal, Rectangular Ring 2 6 A Seal, Rectangular Ring 1 7 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20 8 A Screw, Hex Flange Head Cap 1 M6 X 1.00 X A Cap, Filler 1 10 A Tube, Oil Filler 1 Page 47

48 ISX15 SERIES ENGINE OIL PAN Page 48

49 ISX15 SERIES ENGINE OIL PAN 1 A Seal, O Ring 1 2 A Connection, Oil Suction 1 3 A Gasket, Oil Pan 1 A Pan, Oil TLA 1 A Plug, Threaded 1 4 A Plug, Threaded 1 5 A Seal, O Ring 1 6 A Pan, Oil 1 A Plug, Threaded 2 7 A Plug, Threaded 1 Page 49 Sump Location: Front Material: Steel Construction: Stamped Sump Capacity: 12 Gallons High 10 Gallons Low Angularity Limits: 45 Degrees Front Down 33 Degrees Rear Down 45 Degrees Fuel Pump Down 31 Degrees Exhaust Down Unique Characteristics: Studs on oil pan flange located at #3, #5, #28 and #32 mounting holes on exhaust side and at #11, #12, #13, #15, #16, #18, #20, #21, #22 and #23 mounting holes on Fuel pumps side of engine. Refer to the new engine build standard for 10 hole location In oil pan. AEB may Also be consulted. Maximum weight limit on any single Stud is seven (7) pounds. 8 A Seal, O Ring 1 M27 x A Screw, Hex Flange Head Cap 26 M10 x 1.50 x A Screw, Hex Flange Head Cap 8

50 ISX15 SERIES ENGINE CONTROL MODULE Page 50

51 ISX15 SERIES ENGINE CONTROL MODULE Electronic Control Module Engine Control System: APX ISX Rating: 400/450/565/600 ECM Version: CM570 Motorola Module Location: Upper Left Side Front Etr, Control Module Cover: Black Ambient Air Pressure Sensor Included: Yes Intake Manifold Temp Sensor Fuel System: LCFS 1 A69465 Clip 2 2 A Washer, Plain 4 3/8 inch 3 A Washer, Plain 1 M10 4 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20 5 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25 6 A Sensor, Pressure 1 Ambient air. 7 A Sensor, Pressure Temperature 1 Intake manifold. 8 A Seal, O Ring 1 9 A Sensor, Pressure Temperature 1 Oil. 8 A Seal, O Ring 1 10 A Cover, Protective 1 11 A Gasket, Etr Control Module 1 12 A Bracket, Cus Accessory 1 13 A Brace, Wiring 1 14 A Stud, Clinch 5 15 A Data plate 1 16 A Plate, Cooler 1 17 A Bracket, Cus Accessory 1 18 A Harness, Etr Cnt Mdl Wrg 1 19 A Module, Electronic Control 1 20 A Sensor, Temperature 1 Coolant or oil. 21 A Seal, O Ring 1 Page 51

52 ISX15 SERIES ENGINE CONTROL MODULE 21 A Seal, O Ring 1 22 A Screw, Hexagon Head Cap 1 23 A Screw, Hex Flange Head Cap 4 M8 x 1.25 x A Screw, Hex Flange Head Cap 6 M8 x 1.25 x A Sensor, Position 2 Cam or crank. 26 A Seal, O Ring 1 27 A Cover, Etr Control Module 1 28 A Cover, Fuel Control 1 29 A Cover, Fuel Control 1 30 A Clamp, Wire Tie 1 NOTE; The information below should provide assistance in Type/function of sensors. A Sensor, Pressure Temperature Intake manifold. Pressure/Temperature. A Sensor, Pressure Temperature Oil. Pressure/Temperature. A Sensor, Temperature Coolant or oil. Temperature. A Sensor, Pressure Ambient air. Pressure. A Sensor, Position Cam or crank. Function: Cam/crank position. A Sensor, Pressure Fuel. Pressure. A Sensor, Pressure Fuel. Page 52

53 ISX15 SERIES TURBOCHARGER Page 53

54 ISX15 SERIES TURBOCHARGER Turbocharger Turbocharger HX55 for ISX1 Model Application: Automotive Crankcase Breather Type: Open Attitude Settings (Degrees) Comp = 272 Turbine = 157 VCA = 305 VTA = A Stud 4 2 A Gasket, Turbocharger 1 3 A Nut, Hexagon Flange 4 M10 x 1.50 A Turbocharger 1 A Turbocharger 1 4 A Ring, Retaining 4 5 A Shield, Turbocharger Heat 1 6 A Screw, Drive 2 7 A Nut, Lock 1 M8 X A Seal, Split Ring 1 9 A Seal, Split Ring 1 10 A Data plate 1 11 A Pin, Roll 2 12 A Seal, O Ring 1 13 A Ring, Retaining 1 14 A Nut, Regular Hexagon 2 1/4-28 UNF. 15 A Collar, Thrust 1 16 A Slinger, Oil 1 17 A Plate, Oil Seal 1 18 A Clamp, V Band 1 19 A Bearing, Turbocharger 1 20 A Baffle, Oil 1 21 A Shaft & Wheel 1 22 A Ring, Retaining 1 23 A Housing, Compressor 1 24 A Impeller, Turbo Compressor 1 Page 54

55 ISX15 SERIES TURBOCHARGER 25 A Housing, Turbo Bearing 1 26 A Clamp, V Band 1 27 A Bearing, Turbo Thrust 1 28 A Housing, Turbine 1 29 A Baffle, Turbocharger Noise 1 A Kit, Turbocharger A Seal, O Ring 1 A Turbocharger 1 A Seal, O Ring 1 A Gasket, Flange 1 A Seal, O Ring 1 A Gasket, Turbocharger 1 N.B: For Correct Turbocharger, Please Check The CPL Listing Page 55

56 ISX15 SERIES INJECTOR Page 56

57 ISX15 SERIES INJECTOR Injector 1 A Injector 6 Injector Engine Design Phase: Enforcer 02 Engine Family: D10 Advertised HP: TBD Advertised HP RPM: TBD Hydraulic Flow (cc/30 sec at 100 BAR): Attachment for Wiring Harness: 2 A Seal, O Ring 1 Green 3 A Seal, O Ring 1 Black 4 A Screen, Filter 1 5 A Seal, O Ring 1 6 A Seal, O Ring 1 A Link, Injector Plunger 1 7 A Link, Injector Plunger 1 8 A Retainer, Injector Link 1 9 A Clamp, Injector 6 10 A Screw, Twelve Point Cap 6 11 A Screen, Filter 1 N.B: For Correct Injector, Please Check The CPL Listing Page 57

58 ISX15 SERIES CAMSHAFT Page 58

59 ISX15 SERIES CAMSHAFT Camshaft Camshaft 1 A Camshaft 1 Injector 2 A Cover, Camshaft 1 3 A Seal, Rectangular Ring 1 4 A Support, Camshaft Thrust 1 5 A Gasket, Camshaft Cover 1 6 A Seal, O Ring 1 7 A Gear, Camshaft 1 8 A Retainer, Gear 9 A Screw, Hex Flange Head Cap 1 10 A Screw, Hex Flange Head Cap 1 11 A Washer, Plain 1 12 A Camshaft 1 Valve 13 A Cover, Camshaft 1 14 A Seal, Rectangular Ring 1 15 A Support, Camshaft Thrust 1 16 A Gasket, Camshaft Cover 1 17 A Seal, O Ring 1 18 A Gear, Camshaft 1 Upper standard gear. 19 A Screw, Hex Flange Head Cap 8 M10 x 1.50 x 25 N.B: For Correct Camshaft, Please Check The CPL Listing Page 59

60 ISX15 SERIES ROCKER LEVER Page 60

61 ISX15 SERIES ROCKER LEVER Rocker Lever 1 A Crosshead, Valve 6 2 A Spacer, Mounting 2 A Assembly, Rocker Lever TLA 1 A Lever, Engine Brake 3 3 A Lever, Engine Brake 1 4 A Plug, Ball 1 5 A Bushing 1 6 A Pin, Spiral 1 7 A Roller, Cam Follower 1 8 A Pin, Cam Follower Roller 1 9 A Plug, Pipe 1 10 A Piston, Engine Brake Slave 1 11 A Valve, Check 1 12 A Spring, Compression 1 13 A Cover, Actuator 1 14 A Ring, Retaining 1 15 A Nut, Regular Hexagon Jam 1 A Lever, Rocker 3 16 A Screw, Rocker Lever Adjusting 1 17 A Nut, Regular Hexagon Jam 1 18 A Lever, Rocker 1 4 A Plug, Ball 1 19 A Roller, Cam Follower 1 20 A Pin, Cam Follower Roller 1 21 A Bushing 1 6 A Pin, Spiral 1 A Lever, Rocker 3 16 A Screw, Rocker Lever Adjusting 1 17 A Nut, Regular Hexagon Jam 1 Rocker Lever Engine Control System: HPI Injector Harness Pass thru Location: Side Page 61

62 ISX15 SERIES ROCKER LEVER 22 A Lever, Rocker 1 4 A Plug, Ball 1 19 A Roller, Cam Follower 1 23 A Pin, Cam Follower Roller 1 21 A Bushing 1 6 A Pin, Spiral 1 24 A Shaft, Rocker Lever 1 25 A Plug, Drive 2 26 A Plug, Ball 2 A Lever, Rocker 3 Exhaust Rear 16 A Screw, Rocker Lever Adjusting 1 17 A Nut, Regular Hexagon Jam 1 27 A Lever, Rocker 1 4 A Plug, Ball 1 19 A Roller, Cam Follower 1 23 A Pin, Cam Follower Roller 1 21 A Bushing 1 6 A Pin, Spiral 1 A Lever, Rocker 3 Intake Rear 16 A Screw, Rocker Lever Adjusting 1 17 A Nut, Regular Hexagon Jam 1 28 A Lever, Rocker 1 4 A Plug, Ball 1 19 A Roller, Cam Follower 1 20 A Pin, Cam Follower Roller 1 21 A Bushing 1 6 A Pin, Spiral 1 29 A Shaft, Rocker Lever 1 Front Shaft 24 A Plug, Drive 2 25 A Plug, Ball 2 30 A Plunger, Brake Actuator 6 31 A Clamp, Retaining 4 32 A Shaft, Rocker Lever 2 Injector Shaft 33 A Plug, Drive 4 34 A Spacer, Thrust Ring 12 Page 62

63 ISX15 SERIES ROCKER LEVER A Lever, Rocker 6 Injector 35 A Nut, Regular Hexagon Jam 2 36 A Screw, Rocker Lever Adjusting 2 37 A Lever, Rocker 6 4 A Plug, Ball 6 6 A Pin, Spiral 1 38 A Roller, Cam Follower 2 39 A Pin, Cam Follower Roller 2 40 A Bushing 2 41 A Crosshead, Valve 6 A Valve, Engine Brake 1 42 A Solenoid, Engine Brake 1 43 A Seal, Rectangular Ring 1 44 A Seal, Rectangular Ring 1 45 A Seal, Rectangular Ring 1 46 A Body, Engine Brake Valve 1 47 A Screw, Hex Flange Head Cap 24 Page 63

64 ISX15 SERIES TURBOCHARGER ARRANGEMENT Page 64

65 ISX15 SERIES TURBOCHARGER ARRANGEMENT Turbocharger Arrangement Turbocharger Location: Mid Engine Exhaust Direction: Rear Out Turbocharger Orientation: Adjustable Waste gated Holset Turbocharger Models HX55WG and HX60WG 1 A Spacer, Mounting 12 A Exhaust, Manifold 2 A Manifold, Exhaust 1 3 A Manifold, Exhaust 2 4 A Gasket, Exhaust Manifold 4 5 A Gasket, Exhaust Manifold 1 6 A Screw, Hex Flange Head Cap 12 M10 X 1.50 X 100. Page 65

66 ISX15 SERIES THERMOSTAT Thermostat Thermostat Operating Range: 180 Degrees (Open).435 in. Stroke Number of Thermostats: 1 A Thermostat 1 1 A Seal, Thermostat 1 2 A Thermostat 1 Page 66

67 ISX15 SERIES THERMOSTAT HOUSING Page 67

68 ISX15 SERIES THERMOSTAT HOUSING Thermostat Housing One thermostat housing with two thermostats and cast in water outlet connection Pointed up. Water Outlet Connection Outside Diameter 2.5 in. Unique Characteristics: Vertical Water Vent Port (M12 Store) 1 A Gasket, Thermostat Housing 1 2 A Gasket, Thermostat Housing Cover 1 A Housing, Thermostat 1 A Plug, Threaded 2 3 A Plug, Threaded 1 4 A Seal, O Ring 1 M27 x A Housing, Thermostat 1 A Cover, Thermostat Housing 1 6 A Seal, Thermostat 2 7 A Cover, Thermostat Housing 1 8 A Screw, Hex Flange Head Cap 4 M10 x 1.50 x 70 9 A Screw, Hex Flange Head Cap 2 M10 x 1.50 x 150 Page 68

69 ISX15 SERIES VALVE COVER Valve Cover 1 A Gasket, Valve Cover 1 2 A Cover, Valve 1 3 A Isolator, Noise 8 Valve Cover Material: Plastic Oil Filler: No Unique Characteristics: Without Gasket Groove Use with Carrier-Type Gasket Page 69

70 ISX15 SERIES WATER INLET CONNECTION Water Inlet Connection Water Inlet Connection 45 Degree Aluminum Connection 2.5 in. ID. Connection Mounted Pointing Down 1 A Gasket, Connection 1 A Assembly water Inlet Connection 1 2 A Plug, Threaded 3 3 A Seal, O Ring 1 M27 x A Seal, O Ring 1 Water pump inlet connection 5 A Seal, O Ring 1 6 A Shaft, Shutoff Valve 1 7 A Adapter, Filter Head 1 8 A Connection, Water Inlet 1 9 A Screw, Hex Flange Head Cap 4 10 A Screw, Hex Flange Head Cap 1 M6 x 1.00 x A70709 Washer, Plain 1 1/4 Inch. Page 70

71 ISX15 SERIES WATER PUMP Page 71

72 ISX15 SERIES WATER PUMP Water Pump Water Pump Fan Center: 215.9mm (8.5 inches) Through mm (20.25 inches) Belt Description: 12 Ribbed Poly Vee Alternator Drive: Crank Pulley Refrig. Compressor Drive: Water Pump Pulley Fan Drive: Crank Pulley Water Pump Drive: Crank Pulley 1 A Seal, O Ring 1 Water pump to block designates this o ring to go between the water pump and Block. 2 A Pump, Water 1 3 A Screw, Hex Flange Head Cap 5 A Kit, Water Pump 1 A Seal, O Ring 1 Water pump to block A Pump, Water 1 A Seal, O Ring 1 Water pump inlet connection A Kit, Water Repair 1 A Seal, O Ring 1 Water pump inlet connection A Seal, O Ring 1 Water pump to block A Seal, O Ring 1 Water pump cover plate A Ring, Retaining 1 A Cover, Water Pump 1 Page 72

73 ISX15 SERIES GASKET SET UPPER A Set, Upper Engine Gasket 1 A Seal, O Ring 1 A Seal, O Ring 2 A Gasket, Flange 1 A Gasket, Turbocharger 1 A Gasket, Exh Gas Rcn Valve 1 A Gasket, Exh Gas Rcn Valve 2 A Seal, O Ring 6 A Seal, O Ring 6 A Seal, O Ring 6 A Seal, O Ring 6 A Seal, O Ring 1 A Seal, Grommet 1 A Gasket, Connection 1 A Seal, O Ring 1 A Gasket, Camshaft Cover 1 A Gasket, Camshaft Cover 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Gasket, Etr Control Module 1 A Gasket, Thm Housing Cover 1 A Gasket, Exhaust Manifold 4 A Gasket, Exhaust Manifold 1 A Gasket, Thermostat Housing 1 A Washer, Sealing 6 A Washer, Sealing 2 A Seal, O Ring 2 A Plug, Cavity 4 A Gasket, Cylinder Head 1 A Hose, Plain 1 A Seal, Rectangular Strip 1 A Gasket, Ful Cnt Housing 1 A Seal, Camshaft Cover 1 A Seal, Camshaft Cover 1 Page 73

74 ISX15 SERIES GASKET SET UPPER Gasket Set A Set, Upper Engine Gasket Eng. Blt. on or Aft A Seal, O Ring 1 A Seal, O Ring 6 A Seal, O Ring 6 A Seal, O Ring 6 Green A Seal, O Ring 6 Black A Seal, Grommet 1 A Gasket, Connection 1 A Gasket, Camshaft Cover 1 A Gasket, Camshaft Cover 1 A Seal, O Ring 1 A Seal, O Ring 1 A Gasket, Etr Control Module 1 A Gasket, Flange 1 A Gasket, Thermostat Housing Cover 1 A Gasket, Thermostat Housing 1 A Gasket, Turbocharger 1 A Gasket, Fuel Cnt Housing 1 A Plug, Cavity 4 A Seal, Rectangular Ring 1 A Seal, Rectangular Ring 1 A Gasket, Exhaust Manifold 1 A Gasket, Exhaust Manifold 4 A Gasket, Exhaust Manifold 1 A Gasket, Cylinder Head 1 A Seal, Rectangular Strip 1 Page 74

75 ISX15 SERIES GASKET SET LOWER Gasket Set A Set, Lower Engine Gasket 1 A Seal, O Ring 2 A Seal, Grommet 2 A Gasket, Lube Oil Cooler Housing 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Gasket, Connection 1 A Gasket, Oil Pan 1 A Seal, O Ring 1 Water pump inlet connection A Gasket, Gear Housing 1 A Kit, Front Crank Seal 1 A Seal, Rectangular Strip 1 A Kit, Seal & Spacer 1 A Gasket, Flywheel Housing 1 A Gasket, Acc Drive Support 1 Page 75

76 ISX15 SERIES GASKET SET LOWER Gasket, Set Lower A Set, Lower Engine Gasket 1 A Seal, O Ring 1 A Seal, O Ring 2 A Seal, O Ring 2 A Seal, Grommet 2 A Gasket, Lubricating Oil Cooler Housing 1 Service kit A A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 1 A Seal, O Ring 2 A Seal, O Ring 1 A Seal, O Ring 1 A Gasket, Connection 1 A Gasket, Oil Pan 1 A Seal, O Ring 1 A Gasket, Gear Housing 1 A Hose, Plain 2 A Kit, Front Crank Seal 1 A Seal, Rectangular Strip 1 A Kit, Seal & Spacer 1 A Gasket, Flywheel Housing 1 A Gasket, Acc Drive Support 1 Page 76

77 COMMENTS Page 77

78 COMMENTS Page 78

79 WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS AFA INDUSTRIES, INC. WORLD HEADQUARTERS 140 East Pond Drive Romeo, Michigan USA Phone: Fax : afa@afaindustries.com AFA LATINO AMERICA S.A. DE C.V BLVD. Los Fundadores NO Colonia Valle De Las Flores Saltillo, Coahiula, CP MEXICO Phone: Toll free: Mexico only Fax: afa@afaindustries.com.mx AFA INDUSTRIES, INC. ASIA / PACIFIC 314 Jimbour Road, Gympie, Queensland, Australia, 4570 Phone: Fax: afaind@bigpond.net.au mjelic@qldnet.com.au AFA INDUSTRIES, INC. MIDDLE EAST Mar-Antonios Street, B2, Jdeidet El-Maten LEBANON Phone: Mobile: Fax: afa@afamid-east.com AFA WEST COAST DISTRIBUTION CENTER 1371 E. Pine Street Unit # 7 Lodi, California Phone (Local): Toll Free: Fax: AFA INDUSTRIES INCORPORATED Manufacturer & Supplier Page 79 of Heavy Duty Diesel Engine & Fuel System Replacement Parts

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