TK530 Terrain King ARCHIVE BOOK

Transcription

1 TK530 Terrain King ARCHIVE BOOK COMPLETE PARTS LISTING ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas ' Flex Wing 3 Gearbox Model S/N (May 1968) S/N () 2003 Edition Archive Manual Part No

2 Alamo Industrial (Terrain King) 15 foot Flex Wing Mowers Model - 3 Gearbox 15 ft. / Flex Wing Mowers Production Date Serial Number Start... End Start s/n... End s/n May * TK TK * CP Dec Mar. 1976* CP CP * X-3... Apr Apr. 1978* X X * TK15... May Sep. 1982* TK TK * TK15HD... Oct May 1987* TK15HD TK15HD-46051* A Mar Sep. 1990* A A * * End of Production for this Model Model - 4 Gearbox 15 ft. Flex Wing Mowers Production Date Serial Number Start... End Start s/n... End s/n TK15-IV... Mar May. 1987* TK15-IV TK15-IV-46051* AG15-IV... Jun Mar. 2002* AG15-IV AG15-IV-04643* A Jun Dec. 2002* A A * ST15... Jan Current ST15-C ST15-Current * End of Production for this Model Archive Manual Part Numbers TK TK15-IV CP AG15-IV X A TK A TK 15HD ST

3 ITEM INDEX - PAGE NO. AXLE ARM Center Axle Single Wheel TK (May. 1968) TK ()... 15, 56 Wing Axle Single Wheel Only TK (May. 1968) TK () BLADE CARRIERS & BLADES Center Section TK (May. 1968) TK ()...28,29 Wing Section TK (May. 1968) TK ()...28,29 CHAIN GUARDS TK (May. 1968) TK ()... N/A COUNTER WEIGHT (10 foot Model) TK (May. 1968) TK ()... N/A CONTROL / LEVEL LIFT ROD TK (May. 1968) TK () DECK COMPONENT OVERALL TK (May. 1968) TK ()... 14,15,16 DRIVELINE PTO Driveline w/o Jack Shaft TK (May. 1968) TK ()...31 thru 35 Driveline w/ Jack Shaft TK (May. 1968) TK ()...36 thru 43 JACK SHAFT Standard Driveline TK (May. 1968) TK () thru 43 WING, RH & LH Standard Driveline TK (May. 1968) TK () thru 49 CLUTCHES Standard Driveline TK (May. 1968) TK () (Archive Book) 08/ Alamo Group Inc. Index - 3 Continued Next Page

4 ITEM INDEX - PAGE NO. GEARBOX ASSEMBLY Divider Gearbox TK (May. 1968) TK ()... 20,21,24 Wing Gearbox TK (May. 1968) TK ()... 22,23,25 GEARBOX SHIELDS Divider Gearbox TK (May. 1968) TK ()...37 thru 40 Wing Gearbox TK (May. 1968) TK ()... N/A HYDRAULIC SYSTEM Schematic TK (May. 1968) TK ()... 50,51 Tongue Lift Cylinder TK (May. 1968) TK () Wing Lift and Fold Cylinders TK (May. 1968) TK ()... 53,54 Hydraulic Hose & Connections TK (May. 1968) TK () thru 55 Hydraulic Cylinder Stand TK (May. 1968) TK () INDEX / INTRODUCTION Index... 3 thru 6 Introduction SAFETY SECTION Safety Information... 7 thru 12 TONGUE ASSEMBLY TK (May. 1968) TK ()... 18,19 TIRE & WHEEL All Models... 58,59 WINCH & STAND Winch Assembly... 14, 15 Winch Stand... WHEEL HUB TK (May. 1968) TK () (Archive Book) 08/ Alamo Group Inc. Index - 4

5 NOTES (Archive Book) 08/03 Index Alamo Group Inc.

6 ARCHIVE BOOK INTRODUCTION The Archive Book is a complete listing of Parts from the first Unit the Present. The Production Dates, Serial Numbers, Special Notes and Descriptions are furnished help find Replacement Parts. Dimension (if listed) are for Identification of Parts and MAY NOT be Manufacturing Specification, Your measurements may vary some from dimensions listed. Some Parts may be changed and be different than parts listed. Some Modification may be required when replacing older parts. Match S/N's listed in this Book with thes/n's listed at the p of each Parts Page. Beginning Production Date May 1968 Ending Production Date PAGE EXAMPLE FRAME ASSEMBLY Componets Listed This Page Beginning S/N S/N TK S/N TK Ending S/N For ordering parts the following instructions offered help eliminate delay 1. The purchase order must include the Name, Address (Ship Street Address) of the Person / Organization ordering the parts. Who / How Parts should be Billed. Name and Phone Number of a Contact Person at your end. 2. The Purchase Order must list clearly the correct Part Number of Part. Quantity of each Part wanted, Complete and correct Description of each Part. All Parts will be shipped as requested depending on availability and/or reasonability of request carrier / method. 3. Alamo Industrial reserves the right substitute parts where applicable and change prices Without prior notice. Alamo Industrial also reserves the right Ship Parts the most Reasonable way as determined by Alamo Industrial. 4. Some Parts are unlisted items, which are special production items not normally scked or built for a limited / special use, These parts may be subject special handling or cannot be priced till ordered. Always Request a quotation for such Parts before sending a purchase order. (Archive Book) 08/ Alamo Group Inc. Index - 6

7 SAFETY SECTION Safety Section - 7

8 SAFETY Read these assembly instructions through completely and understand them before proceeding with the assembly of the equipement. A safe and careful operar is the best operar. Safety is of primary importance the manufacturer and should be the owner/operar. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operar and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how do so safely and responsibly. The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached the equipment. The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Symbol and Signal Word are intended warn the owner/operar of impending hazards and the degree of possible injury faced when operating this equipment.. Practice all usual and cusmary safe working precautions and above all---remember safety is up YOU. Only YOU can prevent serious injury or death from unsafe practices. CAUTION! The lowest level of Safety Message; warns of possible injury. Decals located on the Equipment with this Signal Word are Black and Yellow. WARNING! Serious injury or possible death! Decals are Black and Orange. DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1) Safety Section - 8

9 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3)!LEA EL INSTRUCTIVO! READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken follow the warnings and instructions stated in the Safety Messages. Always use good common sense avoid hazards. (SG-2) PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) LEA EL INSTRUCTIVO!! WARNING! Perform service, repairs and lubrication according the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly rqued. Failure properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death. (SG-35) WARNING! DANGER! Operate this Equipment only with a Tracr equipped with an approved roll-over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tracr--particularly during a turnover when the operar could be pinned under the ROPS. (SG-7) Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) WARNING! Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37) 2003Alamo Group Inc. Safety Section - 9

10 SAFETY WARNING! Many of the parts are heavy and require lifting assistance. Do not try lift the heavy parts by yourself. Get help from another employee or from an overhead crane. WARNING! The operar and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) WARNING! Always wear safety shoes with steel es when working on this equipment. It is recommended that the safety shoes have metatarsal guards. WARNING! When welding use Welding hood with the appropriate OSHA required protective lens, welding apron, and welding gloves. DANGER! Always disconnect the wire leads from the mower valve solenoid before performing service on the Tracr or Mower. Use caution when working on the Tracr or Mower. Tracr engine must be spped before working on Mower or Tracr. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death. (SBM-12) DANGER! Never run the tracr engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous your health. (SG-23) Safety Section - 10

11 SAFETY DANGER! Before starting the mower make sure the area is clear and the floor has been swept. The mower blade can throw objects several hundred feet. Thrown objects could damge property or cause severe bodily injuries even death. WARNING! Make certain that the Slow Moving Vehicle (SMV) sign is installed in such a way as be clearly visible and legible. When transporting the Equipment use the Tracr flashing warning lights and follow all local traffic regulations. (SG-6) DANGER! Start tracr only when properly seated in the Tracr seat. Starting a tracr in gear can result in injury or death. Read the Tracr operars manual for proper starting instructions. (SG-13) DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. Highpressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) WARNING! Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) DANGER! 2003Alamo Group Inc. All Safety Shields, Guards and Safety devices including (but not limited ) - the Deflecrs, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) Safety Section - 11

12 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tracr and Implement. Drugs and alcohol will affect an operar s alertness and coordination and therefore affect the operar s ability operate the equipment safely. Before operating the Tracr or Implement, an operar on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability operate the Equipment safely. NEVER knowingly allow anyone operate this equipment when their alertness or coordination is impaired. Serious injury or death the operar or others could result if the operar is under the influence of drugs or alcohol. (SG-27) DANGER! Operate the Tracr and/or Implement controls only while properly seated in the Tracr seat with the seat belt securely fastened around you. Inadvertent movement of the Tracr or Implement may cause serious injury or death. (SG-29) WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known the state of California cause cancer and birth defects or other reproductive harm. (SG-30) WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known the state of California cause cancer and birth defects or other reproductive harm. Wash Hands after handling. (SG-31) WARNING! Use extreme caution when getting on the Implement perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces ensure good footing. Use a ladder or raised stand access high spots which cannot be reached from gound level. Slipping and falling can cause serious injury or death. (SG-33) WARNING! Avoid contact with hot surfaces including hydraulic oil tanks, pumps, mors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) WARNING! Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38) Safety Section - 12

13 Flex Wing Rotary ARCHIVE BOOK TK530 Archive Book: This is a complete listing of Parts from the first Unit the Present. The Production Dates, Serial Numbers, Special Notes and Descriptions are furnished help find Replacement Parts. Dimension (if listed) are for Identification of Parts and MAY NOT be Manufacturing Specification, Your measurements may vary some from dimensions listed. Some Parts may be changed and be different than parts listed. Some Modification may be required when replacing older parts. Match S/N' and Ship Dates if avaialble. (May 1968 ) The was built from May 1968 (s/n TK ) (s/n TK ) then the Model was changed CP180 which used some of the same parts as the But most parts were different and will not interchange. The TK was the same as the TK530 with one Wing removed make it a 10 foot model. Gearboxes: The best way ID the is by the Gearboxes, They have Bolt on Top Covers, And Input Shaft Option, Square Shaft, Shear Pin Shaft or Slip Clutch Shaft. Tongue: The Tongue is made with Round Pipe, The Tongue has a Floating Tongue as Standard ans a Hydraulic Level Lift as Optional Standard Drivelines: The Standard Drivelines were a 35R Series standard and a 44R Option. Only available as a 540 RPM Only. The Wing used a single telescoping Shaft and Tube Asy. with a Double Telescoping Option, The Wings were available as a 35 R or a 14R Driveline option. The Drivelines had an option of Clutches, Shear Bolt System or a standard Square Shaft at gearbox. Driveliens must be ordered match the type Gearbox Input Shaft. Side Skirt X-3 Option: There is no listing of a Side Skirt & Counter Weight asy for the X-3 Chain Guard Option: There are no listings of Chain Guards. Hose Quick Disconnect Kit Option: The hose quick disconnect kit was offered as an option, there were 3 each of part # per unit on and 2 each on 10' model. Dual Wheel Option: There is NO Listing for Dual Wheel option offered for the center section. Weight: The Shipping Weight of the is approx 2700 lbs. This will vary with some options installed or removed. Parts Section 13

14 DECK COMPONENTS ,3, ,27,28 20, ,14, ,24,25 NOTE: Deck Weldments are Listed for Reference Only, Some MAY NOT be available as a replacement part, ALWAYS Check Price & Availabilty BEFORE ORDERING Deck Sections or any Replacement Parts. Parts Section 14

15 DECK COMPONENTS Item Part No. Qty Description Height Adjustment Asy Outside Retaining Arm Retaining Arm Pin (Not Shown) Retaining Arm Washer (Not Shown) Winch Cable Asy Complete Winch Cable Only Cable Thimble Cable Clip Tongue Asy. (Floating Spring) a/r Tongue Asy, Hyd Level Lift (optional) PTO Driveline Retaining Pin Crank Winch Asy Jack Asy Gearbox Asy, Wing Section Blade Hub Asy, Wing a/r Pneumatic Tires & Wheels a/r Sectional Tire & Wheel, 6 X a/r Pneumatic Wheel Only, 15 X a/r Pneumatic Wheel Only, 14 X a/r Wheel Hub and Bearing Asy Inspection Cover, Center Opening a/r Driveline, Wing Single Telescoping a/r Driveline, Wing Double Telescoping Gerbox Asy, Center Section Hinge Pin Hinge (Weld on Parts) Hinge Weld Instructions Sheet Bolt Nut (Not Shown) Lockwasher (Not Shown) Bolt Nut (Not Shown) Lockwasher Cover, Wing Openings Blade Wrench (Not Shown) Shield Asy, (Used w/ jack Shaft models Only) Center Section Axle Arms Parts Section 15

16 LEVEL LIFT SYSTEM Center Section , ,10 7,8 6 3,4,5 9, Item Part No. Qty. Description Center Section Frame Wheel Support & Height Adjust Asy a/r Wheel, Pneumatic 15" a/r Wheel, Pneumatic 14" a/r Wheel & Sectional Tire (Notat) 6 X Rear Swivel Bracket Rear Swivel Bracket Pin Cotter Pin Clip Washer Rear Link Rod Pin Link Rod Weldment Link Rod Nut Link Rod Turnbuckle Tongue Pin Tongue Asy Hydraulic Cylinder, Tongue Turnbuckle Pin Cotter Pin Parts Section 16

17 LINK ROD ASY Level Lift Rod , , 8 Item Part No. Qty. Description Link Rod Turnbuckle Asy Nut Link Rod Weldment Front Link Rod Pin Rear Link Rod Pin Cotter Pin Clip Washer Note: Qty Shown for 1 Control Rod, 2 Control Rods used on Mower. Parts Section 17

18 TONGUE ASY Floating Tongue Standard ,13 14,15 17 Item Part No. Qty Description Floating Tongue Asy (Items 1 thru 18) Spring and Clevis Asy (items 1 thru 13) ref Grease Fitting Set Screw Collar Clevis Asy Spring Bushing Bolt Washer Nut Height Adjusting Nut Asy Height Adjusting Screw Pin, Adjusting Screw Retainer Pin, Tongue Pivot Retaining Washer ref Tongue Support ref Tongue Clevis Tongue Parts Section 18

19 TONGUE ASY Hydraulic Tongue Option ,9 2, Chain & Retaining Clips (Added Accessories) are shown in transport position. They may also be used limit Cylinder Movement for srage or when mowing a fixed height. Item Part No. Qty Description Tongue and Cylinder Asy (items 1 thru 10) Tongue Wledment Pin, Tongue pivot Retaining Washer Hydraulic Cylinder, Tongue lift Bolt Washer Nut Pin, Cylinder Pivot Retainer Bushing Tie Down Chain Asy, (Optional Order Item) Parts Section 19

20 GEARBOX ASY. CENTER Top View To RH Wing 54, To LH Wing 52 14, , ,40 46, , , , ,46 From Tracr PTO 50 Center Gearbox w/ Slip Clutch Shaft Side View , Center Gearbox w/ Shear Pin Shaft & Flange 1 23, ,27,28 Parts Section 20

21 GEARBOX ASY. CENTER a/r Gearbox Asy, Standard Square Input Shaft a/r Gearbox Asy, Optional Shear Pin Shaft a/r Gearbox Asy, Optional Slip Clutch Shaft Item Part No. Qty Description Seal Protecr Bolt Bearing Setscrew Bearing Cap Nut Lockwasher Bearing Cup Bearing Cone Seal Seal Race Key Blade Hub Nut Cotter Pin Blade Hub Washer Filler Plug Main Housing Lockwasher Bolt Bearing Bearing Cap a/r Main Shaft, Square a/r Shear Pin Shaft a/r Slip Clutch Shaft Seal Key Gear, Upper Lockwasher Key G/B Cover, Top Stake Nut Bearing Housing Output Shaft Seal Seal Race Output Shaft Gear Bearing Shield Support Ring Item Part No. Qty Description Drive Plate Asy Lockwasher Bolt Washer Breather Plug Cotter Pin Notes: Gearbox Timing: (Shear Pin Gearboxes) Turn the Drive screw Hole in the horizontal Shafts (# 43 and #52) straight up and down, Point the Key in the Vertical Shaft (#56) ward the end of the Horizontal input Shaft (#43) as shown in drawing Shear Pin or Slip Clutch: Gearboxes w/ Shear Pin must be timed so Blades don't hit between center section and Wing section. When using Slip Clutches a different Blade carrier was used that made blades shorter. Do Not mix these. Stakenut: The Stake Nut (# 50) on the Output Shaft must be staked solidly with a punch after assembly / adjustment is complete. Setscrew: The Setscrews (#11) must be cleaned & installed with Lock Tite. Input Shafts: The input Shafts (#43, #62 & #63)must be installed with the type match the type Driveline connection you have Serial Numbers: The early models had the S/N stamped in the Gearbox, these serial numbers were for the deck and all components. Match any numbers stamped in Gearbox Housing with Serial numbers listed on pages above. Parts Section 21

22 GEARBOX ASY. WING ,10 (CW) 9,10 (CCW) CW CCW ,16 9, , , Wing Gearbox w/ Slip Clutch Shaft Wing Gearbox w/ Shear Pin Shaft & Flange Parts Section 22

23 GEARBOX ASY. WING a/r Gearbox Asy, (w/ Standard Square Input Shaft, CCW Rotation) a/r Gearbox Asy, (w/ Standard Square Input Shaft CW Rotation) a/r Gearbox Asy, (w/ Optional Shear Pin Input Shaft CW Rotation) a/r Gearbox Asy, (w/ Optional Shear Pin Input Shaft CCW Rotation) a/r Gearbox Asy, (w/ Optional Slip Clutch Input Shaft CCW Rotation) a/r Gearbox Asy, (w/ Optional Slip Clutch Input Shaft CW Rotation) (CCW = Gear is located in Back & CW = Gear is located in Front as Shown) When using Shear Pins the Gearbox must be timed with the center Gearbox so Blades don't Hit Item Part No. Qty Description Seal Protecr Bearing Cap Bolt Bearing Seal Breather Plug Cotter Pin Lid, Top Cover Gear Key Setscrew Bearing Cap a/r Input Shaft, Square a/r Input Shaft, Slip Clutch a/r Input Shaft, Shear Pin Nut Main Housing Lockwasher Output Shaft Support Ring Bearing Shield Bearing Cup Bearing Cone Seal Seal Race Key Blade Hub Nut Cotter Pin Blade Hub Washer Filler Plug (Not Shown) Key Key a/r Shear Pin Flange Notes: Stakenut: The Stake Nut (# 50) on the Output Shaft must be staked solidly with a punch after assembly / adjustment is complete. Setscrew: The Setscrews (#11) must be cleaned & installed with Lock Tite. Input Shafts: The input Shafts (#13) must be installed with the type match the type Driveline connection you have Location Input Gear: The Input gear (#9) must be installed in the front or Rear of the Input Shaft, CCW Rotation install Gear in Back as shown in drawing, CW Rotation install gear in the front. Vent Plug: The Vent Plug (#6) must be installed in Lid Top Civer (#8) and p Cover must be installed where Breather Plug is not over p of gear, if it is the gear will throw Oil in plug and cause oil be forced out of it. Serial Numbers: The early models had the S/N stamped in the Gearbox, these serial numbers were for the deck and all components. Match any numbers stamped in Gearbox Housing with Serial numbers listed on pages above. Parts Section 23

24 SHEAR PIN KIT CENTER GEARBOX 1 2, ,9, ,6 Driveline When using Shear Pins Gearboxes must be timed so Blades don't hit each other Item Part No. Qty Description Shear Pin Kit, f/ Center Gearbox Input Shaft (Shear Pin Gearbox) Driven Plate Asy (w/ item # 3) Shear Bushing Yoke Asy. (w/ item # 7 & # 13) Cotter Pin Shear Pin Bushing (f/ Yoke item # 4) Washer (special 2 hole washer) Bolt Lockwahser Setscrew Key Grease Fitting (f/ Yoke item # 4) Note: Item # 3 Bushing is welded in Driven Plate item # 2, if this bushing has be replaced it will have be hardened after welding it in. To Harden Bushing after welding heat each bushing with a rch dull red color, cool in water and this will harden bushing. Parts Section 24

25 5 6 8 SHEAR PIN KIT WING GEARBOX 9 10 CW Rotation CCW Rotation IMPORTANT: Gear mounted in front makes a CW Rotation Gearbox, or Gear Mounted in Back makes it a CCW Rotation Gearbox. Always mount gear in same location as removed. 11 When using Shear Pins Gearboxes must be timed so Blades don't hit each other Item Part No. Qty Description Shear Pin Kit, f/ Wing Gearbox Elastic Sp Nut Shear Bolt Grease Fitting Yoke Retaining Screw ref Bushing Shear Pin Driving Yoke Asy Shear Pin Driving Flange Asy ref Shear Pin Bushing Setscrew Key Input Shaft f/ Shear Pin Gearbox Note: Item # 8 Bushing is welded in Driven Plate item # 6, if this bushing has be replaced it will have be hardened after welding it in. To Harden Bushing after welding heat each bushing with a rch dull red color, cool in water and this will harden bushing. Parts Section 25

26 1 2 SLIP CLUTCH CENTER GEARBOX NOTE: Shear Pin or Slip Clutch: Gearboxes w/ Shear Pin must be timed so Blades don't hit between Center section and Wing section. When using Slip Clutches a different Blade carrier was used that made blades shorter. Do Not mix these or install Clutches on unit with Shear Pins unless Blade Carriers are changed also. 1-3/8" Bore Item Part No. Qty Description Slip Clutch Asy Back Plate (Use # ) Friction Disc (Use # ) Hub Nut (Obsolete) Bellville Spring (Use # ) Pressure Plate (Obsolte) Drive Plate (Obsolete) NOTE: Some parts listed above are obsolete and no longer available and are listed as reference only. Check Part numbers and availability before ordering. Parts Section 26

27 NOTES Parts Section 27

28 BLADE BAR CARRIER ASY DOUBLE SWING CENTER or WING SECTION Use one carrier per section, Qty shown below is for 3 Blade Carriers Item Part No. Qty Description Blade Carrier Asy, Center or Wing Section (w/ Flat Blades) Cotter Pin Nut, Slotted Washer, Special (Hardened & Large OD) Bolt, Special w/ Hole Spacer Blade Hub Swivel Busing * Inside Blade Section, 19-5/8" end end / 15-3/8" ctr hole ctr hole * Inside Blade Section, 18" end end / 13-3/4" ctr hole ctr hole Swivel Bolt Blade, Flat CW or CCW Rotation Center or Wing Blade, Updraft CCW Rotation Center or RH Wing Only Blade, Updraft CW Rotation LH Wing Only Nut, Slotted (Hub Retaining Not Shown) Washer, Blade Hub (Hub Retaining Not Shown) Cotter Pin (Hub Retaining Not Shown) NOTE: Flat Blades were standard and Updraft (Fan Blades) were Special order option. The Bar carrier was only used on the Shear Pin Model gearboxes where the Gearboxes had be timed prevent the Blades form Hittingbetween Center and Wing Blades. * Item 8, Inside Blade Section, there were two different lengths used, you will have measure see which one you have before ordereing a replacement. Units were built with either length and a combination of lengths depending on original options. Do not get these inside blade sections mixed up, if you do the blades could hit each other. Parts Section 28

29 2 BLADE PAN CARRIER ASY CENTER or WING SECTION "A" Use one carrier per section, Qty shown below is for 3 Blade Carriers "A" Item Part No. Qty Description Blade Carrier Asy, Use w/shear Pin ("A" = 19") Blade Carrier Asy, Use w/slip Clutch ("A' = 15-1/2") Blade, Flat (Obsolete f/ Replacement see below) Elastic Sp Nut Blade Bolt a/r Blade Holder Asy. Use w/ Shear Pin ("A" = 19") a/r Blade Holder Asy. Use w/ Slip clutch ("A" = 15-1/2") a/r Blade Pan, Use w/ Shear Pin ("A" =19") a/r Balde Pan, Use w/ Slip Clutch ("A" = 15-1/2") Nut, Slotted Washer, Blade Hub Cotter Pin NOTE: DO NOT mix these carriers from ShearPin Model Slip Clutch Mode. Because the Blade carriers are a different length. The above Blade Holder (item 4) and Blade Pan(item 5) has been replaced as a Holder and Pan welded asy. For 19" use # , for 15-1/5" use # these will replace items # 4 & # 5 as a welded asy. Item # 5 only can be replaced as a part by useing # which is a Pan only with 2 different sets of holes match 15-1/2" or the 19" width (Dim. "A"). Blades can be Replaced by # CW & # CCW) do not mix original Blades and replacement blades on same carrier, replacement Blades are fan Blades and will have 3/16" less offset. Parts Section 29

30 DRIVELINE ASSEMBLY OPTIONS 1. PTO Drivelines used without Pillow Block Bearings or Jack Shafts (2 Piece Drivelines) 2. PTO Drivelines used with Pillow Block Bearings & Jack Shafts (3 Piece Drivelines) 3. PTO Drivelines a 35R series or a 44R Series Universal joints optional. 4. PTO Drivelines with Plain (Square Hole) Yokes, Shear Pin Yoke, Slip Clutch Yoke where an option and Drivelines must match the Input Shaft that is installed in the Gearbox or Driveline will not connect Gearbox. Check this before ordering Parts. 5. Drivelines used with Shields and without shields. 6. PTO Drivelines have codes at the botm of the Page (Code Example = 530 Model with S/P - J/S - 35R) When ordering part from PTO Driveline pages look at the botm of the page, these codes should match. 7. Wing Drivelines used Single Telescoping Drivelines or Double Telescoping Driveline as Option. 8. Wing Drivelines were option 14R or 35R Series universal joint. 9. Wing Drivelines had Square Shaft Yoke, Shear Pin Yoke or Slip Clutch Yoke Option. Drivelines must match the Gearbox Input Shaft or they will not fit. Parts Section 30

31 PTO DRIVELINES USED WITHOUT JACKSHAFT OR PILLOW BLOCK BEARING Used without Jack Shaft means Drivelines connected directly the Center Gearbox. If Driveline connect Stub shaft of Jack Shaft at Pillow Block Bearing see PTO Drivelines used with Jack Shaft & Pillow Block Bearings. Parts Section 31

32 PTO DRIVELINE ASY 35R SERIES Used w/o Jack shaft PTO Driveline End 8,9, ,2, ,21 8,9, Center Gearbox End IMPORTANT NOTES: 1. The above driveline connected direct the Center Gearbox and DID NOT USE Jack Shaft & Pillow Block Bearing 2. The driveline options were in the Gearbox connection, Check which Driveline was connected which way before ordering parts. NOTE: To ID 44R driveline from the 35R driveline, Look at the Universal Joint Cap Retaining Clips. The clips on the 44R are on the inside of the cap in grooves that are machined ion the cap. The 35R has retaining clips that are on the outside of the cap and go in grooves machined in the Yoke Ear. (44R drivelines offered as option on TK530) (530 Model with S/P - no J/S - 35R) Parts Section 32

33 PTO DRIVELINE ASY 35R SERIES Used w/o Jack shaft Item Part No. Qty Description a/r Driveline Asy, (w/ 1-3/8" X 6 Spline & Shear Pin Yoke) a/r Driveline Asy, (w/ 1-3/8" X 21 Spline & Shear Pin Yoke) a/r Driveline Asy, (w/ 1-3/8" X 6 Spline & Slip Clutch Yoke) a/r Driveline Asy, (w/ 1-3/8" X 21 Spline & Slip Clutch Yoke) a/r Driveline Asy, (w/ 1-3/8" X 6 & Square Yoke) a/r Driveline Asy, (w/ 1-3/8" X 21 & Square Yoke) "X" Washer Spring Locking Pin a/r Yoke Asy, 1-3/8" 6 Spline (w/ items 1, 2 & 3) a/r Yoke Asy, 1-3/8" 21 Spline (w/ items 1, 2 & 3) Universal Joint, (X-Kit) Shield Snap Ring Thrust Washer Shield Bearing Driving Round Tube (Welds item 12 & 14) Driving Sleeve Asy. (Welds item 11 & 14) Outer Shield & Bell Asy Weld Yoke, Round Tube (Welds item 11 & 12) Square Shaft & Rivit Asy. (connects item 18) Inner Shield and Bell Asy Shield Bell, (Part of Shield & Bell Asy) Yoke, f/ Square Shaft (connects item 15) Plain Yoke, Square Hole. (Shown) a/r Shear Pin Yoke (Not Shown) a/r Slip Clutch Yoke (Not Shown) Locking Screw (f/ Square Yoke) Locking Washer (f/ Square Yoke) a/r PTO Half Asy w/ 1-3/8" X 6 Spline a/r PTO Half Asy w/ 1-3/8" X 21 Spline a/r Impl Half Asy w/ Square yoke a/r Impl Half Asy w/ Shear Pin Yoke (530 Model with S/P - no J/S - 35R) Parts Section 33

34 PTO DRIVELINE ASY 44R SERIES Used w/o Jack shaft A 7B 7A 8 9 6C 6B 6A 2B 3 6D 1 PTO Driveline End Center Gearbox End NOTE: To ID 44R driveline from the 35R driveline, Look at the Universal Joint Cap Retaining Clips. The clips on the 44R are on the inside of the cap in grooves that are machined ion the cap. The 35R has retaining clips that are on the outside of the cap and go in grooves machined in the Yoke Ear. (44R drivelines offered as option on TK530) (530 Model with S/P - no J/S - 44R) Parts Section 34

35 PTO DRIVELINE ASY 44R SERIES Used w/o Jack shaft Item Part No. Qty Description a/r Driveline Asy w/o Shields (items 1A & 2B) a/r Driveline Asy w/ Shields (items 1 & 2) Driveline Half Asy w/ Shields, Tracr End (44R) 1A ref Driveline Half Asy w/ o Shields, Tracr End (44R) Driveline Half Asy w/ Shields Mower End 2B ref Driveline Half Asy w/o Shields Mower End Bell & Outer Shield Asy Bell & Inner Shield Asy Nylon Bearing, 2 ea. Iinner & Outer Shield Yoke, Tube & Sleeve Weldment (items 6A ref Square Sleeve only (Welded in Part) 6B ref Tube Only (Weld in Part) 6C ref Tube Yoke (Weld in Part) 6D ref Grease Fitting Yoke & Shaft Weldment 7A ref Square Shaft (Weld in Part) 7B ref Square Hole Weld Yoke (Weld in Part) QD Yoke, 1-3/8" X 6 Spline (Use # W 821A) Shear Pin Yoke Universal Joint (Use # W840) NOTE: This driveline used with the Shear Pin Gearbox Model. IMPORTANT NOTES: 1. The above driveline connected direct the Center Gearbox and DID NOT USE Jack Shaft & Pillow Block Bearing 2. The driveline options were in the Gearbox connection, Check which Driveline was connected which way before ordering parts. (530 Model with S/P - no J/S - 44R) Parts Section 35

36 PTO DRIVELINES USED WITH JACKSHAFT & PILLOW BLOCK BEARING Used with Jack Shaft means Drivelines connected the Stub Shaft of the Jack Shaft at Pillow Block Bearing. If Driveline connect directly Center Gearbox see PTO Drivelines used without Jack Shaft & Pillow Block Bearings in previous pages. Parts Section 36

37 PTO DRIVELINE ASY 35R SERIES STANDARD Used w/ Jack shaft Item Part No. Qty Description Jack Shaft Asy. Shear Pin Drivel line (35R) Jack Shaft Shield Asy DriveShaft Asy (35R SEE NEXT 2 PAGES FOR PARTS BREAK DOWN OF THIS DRIVELINE (530 Model with S/P - J/S - 35R) Parts Section 37

38 PTO DRIVELINE ASY 35R SERIES STANDARD Used w/ Jack shaft # Jack Shaft End ,9, Tracr PTO End 20,21 8,9, ,2,3 Item Part No. Qty Description Driveline Asy, Complete Shaft & Tube Asy "X" Washer Spring Locking Pin a/r Yoke Asy, 1-3/8" 6 Spline (w/ items 1, 2 & 3) Universal Joint, (X-Kit) Shield Snap Ring Thrust Washer Shield Bearing Driving Round Tube (Welds item 12 & 14) Driving Sleeve Asy. (Welds item 11 & 14) Outer Shield & Bell Asy Weld Yoke, Round Tube (Welds item 11 & 12) Square Shaft & Rivit Asy. (connects item 18) Inner Shield and Bell Asy Shield Bell (Part of Shield & Bell Asy Yoke, f/ Square Shaft (connects item 15) Plain Yoke, Square Hole. (Shown) Locking Screw (f/ Square Yoke) Locking Washer (f/ Square Yoke) (530 Model with S/P - J/S - 35R) Parts Section 38

39 PTO JACK SHAFT ASY 35R SERIES STANDARD SHEAR PIN MODEL Used w/ PTO Shaft Asy # ,20 17, Center Gearbox End 14,15, ,13,22 7,8 4 1,2,3 PTO Driveline End Item Part No. Qty Description Jack Shaft Asy, Complete w/ Pillow Block Bearing Bolt Nut Lockwasher Pillow Block Bearing Support Stand Pillow Block Asy (Use # & # ) Jack Shaft, (Shaft Only) Lockwasher Bolt, Retaining Bolt Yoke, Plain (35R) Universal Joint Driving Yoke (Shear Pin) Bolt Washer Setscrew Key Grease Fitting ref Driven Plate Asy Cotter Pin Shear Pin Bushing Lockwasher (530 Model with S/P - J/S - 35R) Parts Section 39

40 PTO DRIVELINE ASY 44R SERIES OPTION Used w/ Jack shaft Shear Pin or Slip Clutch Model Option Item Part No. Qty Description a/r Jack Shaft Asy. Shear Pin Drivel line (44R) a/r Jack Shaft Asy, Slip Clutch Driveline (44R) Jack Shaft Shield Asy DriveShaft Asy (44R) SEE NEXT PAGES FOR PARTS BREAK DOWN OF THIS DRIVELINE (530 Model with S/P or S/C - J/S - 44R) Parts Section 40

41 PTO DRIVELINE ASY 44R SERIES OPTION Used w/ Jack shaft # or # ,2, ,15 Tracr PTO End Jack Shaft End Item Part No. Qty Description Driveline Asy, Complete Shaft & Tube Asy (44R) Driveline Half Asy, Shaft End / Tracr End Driveline Half Asy, Tube End / Jack Shaft End "X" Washer Spring Locking Pin a/r Yoke Asy, 1-3/8" 6 Spline (w/ items 1, 2 & 3) Universal Joint, (X-Kit) Use # W Nylon Shield Bearing Outer Shield & Bell Asy Inner Shield & Bell Asy Plain Yoke Square Shaft & Rivit Asy Repair Tube Sleeve Weld Yoke, f/ Square Shaft Lockwasher Locking Screw Wled Yoke, f/ Tube (530 Model with S/P or S/C - J/S - 44R) Parts Section 41

42 PTO JACK SHAFT ASY 44R SERIES SHEAR PIN MODEL OPTION Used w/ PTO Shaft Asy # ,20 17, Center Gearbox End 14,15, ,13,22 7,8 4 1,2,3 PTO Driveline End Item Part No. Qty Description Jack Shaft Asy, Complete w/ Pillow Block Bearing Bolt Nut Lockwasher Pillow Block Bearing Support Stand Pillow Block Asy (Use # & # ) Jack Shaft, (Shaft Only) Lockwasher Bolt, Retaining Bolt Yoke, Plain (44R) Universal Joint (use # W840) Driving Yoke (Shear Pin) Bolt Washer Setscrew Key Grease Fitting ref Driven Plate Asy Cotter Pin Shear Pin Bushing Lockwasher (530 Model with S/P - J/S - 44R) Parts Section 42

43 PTO JACK SHAFT ASY 44R SERIES SLIP CLUTCH MODEL OPTION Used w/ PTO Shaft Asy # ,4, ,10 Center Gearbox End ,10 14,15,16 13 PTO Driveline End Item Part No. Qty Description Jack Shaft Asy, Complete w/ Pillow Block Bearing Slip Clutch Key Bolt Nut Lockwasher Snap Ring Slip Clutch Yoke (44R) Universal Joint (Use # W840) Plain Yoke, (44R) Bolt Jack Shaft (21-1/2" Long) Pillow Block Bearing Pillow Block Support Lockwasher Nut Bolt ref Input Shaft f/ Slip Clutch, Center Gearbox (530 Model with S/C - J/S - 44R) Parts Section 43

44 WING DRIVELINES Single or Double Telescoping & Square Shaft, Shear Pin or Slip Clutch Options The Wing Drivelines had Single or Double Telescoping Options. Plain Square Yoke, Shear Pin Yoke or Slip Clutch Yoke Options Parts Section 44

45 WING DRIVELINE ASY 14R SERIES Single Telescoping Square Hole & Shear Pin Option Divider Gearbox End 9,10 1 9, Wing Gearbox End Item Part No. Qty Description Driveline Half Asy, Divider Gearbox End (14R) a/r Driveline Half Asy w/ Square Yoke, Wing Gearbox End a/r Driveline Half Asy w/ Shear Pin Yoke, Wing Gearbox End Driveing Sleeve, Square Hole Grease Fitting Driving Tube Weld Yoke Universal Joint (X-Kit) Plain Yoke Locking Screw Lockwasher Square Shaft & Rivit Asy Yoke, Square Hole Shear Pin Yoke Parts Section 45

46 WING DRIVELINE ASY 14R SERIES STANDARD Double Telescoping w/ Shear Pin Option ,2, Wing Gearbox End Divider Gearbox End Item Part No. Qty Description a/r Driveline Asy, w/ Square Yoke Both Ends (item 1) a/r Driveline Asy, w/ Shear Pin Yoke One End (item 12) Plain Yoke (2 on # or 1 on # ) Lockwasher Locking Screw Yoke Shaft Intermeadiate Drive Tube Large Drive Tube Grease Fitting Rivet Yoke Universal Joint Shear Pin Yoke (1 on # ) Rivet Parts Section 46

47 WING DRIVELINE ASY 35R SERIES OPTION Double Telescoping w/ Shear Pin Option , Wing Gearbox End Divider Gearbox End Item Part No. Qty Description a/r Driveline Asy, w/ Square Yoke Both Ends (item 1) a/r Driveline Asy, w/ Shear Pin Yoke One End (item 12) Plain Yoke (2 on # or 1 on # ) Nut (only 1 used on # ) Lockwasher (only 1 used on # ) Bolt (only 1 used on # ) Rivet Yoke Shaft Intermeadiate Drive Tube Large Drive Tube Grease Fitting Rivet Yoke Universal Joint (X-Kit) Shear Pin Yoke (1 on # ) Parts Section 47

48 WING DRIVELINE ASY 14R SERIES OPTION Double Telescoping w/ Slip Clutch Option Divider Gearbox End Wing Gearbox End ,3 Item Part No. Qty Description Driveline Asy, w/ Slip Clutch Yoke Plain Yoke Lockwasher Locking Screw Yoke Shaft Intermediate Tube Asy Outer Large Tube Asy Grease Fitting Rivet Yoke Universal Joint (14R) Slip Clutch Yoke Pin, 2-1/4" long Parts Section 48

49 WING DRIVELINE Double Telescoping Asy Instructions Intermediate Shaft Square Shaft Rivet Large Tube Rivet Left Right Square Shaft Yoke Large Tube Tube Yoke Intermediate Shaft Square Shaft Left Right Disassembling and Assembling of the Double Telescoping Driveline Shaft for repair or replacement. All Double Telescoping Drivelines. 1. Remove Rivets on Both ends, thsi will require that the rivets be destroyed remove them. 2. Remove the Yokes, Both Ends. The Tube Yoke is pressed in the Large Tube and may be difficult rermove. The Sqaure Sahft Yoke can be driven off. 3. With the Yokes removed push the Square Shaft from Left the Right and through the Intermediate Tube, then push the Intermediate Tube through the Large Tube. Note the sps welded the Shaft and tubes which will allow them be pushed in from one direction only. 4. To replace the Shaft and Tubes insert them as shown, the Square shaft in the Intermediate Tube and the intermediate tube in the Large Tube. 5. Before the Yokes are installed the Rivet holes in Yokes and Tubes must be aligned. Install the Tube Yoke in the Large Tube and the Shaft Yoke on the Shaft. The Tube Yoke and the Shaft Yoke may need be pressed in tube. 6. The Rivets must be Bent Down on the end prevent them from coming out. Parts Section 49

50 HYDRAULIC SCHEMATIC Note: Valve is shown turned around for illustration, Wing hoses shown reversed on valve. Wings connect two outer ports and level lift center ports To Valve End To Hose End Parts Section 50

51 HYDRAULIC SCHEMATIC Item Part No. Qty. Description Wing Lift Cyl. Asy. RH or LH Level Lift Cyl Asy. Tongue Cyl Elbow, Swivel Hose, 206" Long Elbow, Swivel Hose, 26" Long Tee Hose, 137" Long a/r * 3 Spool Valve, Open Center (Optional) a/r * 3 Spool Valve, Closed Center (Optional) Elbow Swivel (Optional QD Coupler) Nipple, (Optional QD Coupler) Bushing, (Optional QD Coupler) QD Coupler Asy, Inner & Outer (Optional) Hose Kit, Valve Tracr (Not Shown) NOTE: Item 9 listed as a replacement Valve and was not always purchased with unit. Some were supplied by dealers / cusmers. Shown and listed as Item 9 only as a reference. The Valve on the unit at the time of Purchase may have been a Cross Valve or a? and will not be the same as the one listed above. Some of the old Valves used during this period are no longer available as parts. The Valve listed above will replace the old valve as an assembly. Parts Section 51

52 CYLINDER ASY Tongue Lift & Level Item Part No. Qty Description Tongue Cylinder Asy Locknut Pisn * Pisn Seal * Back-up Ring * Rod Static Seal Barrel Asy Rod Gland * Snap Ring * Rod Wiper Fitting, Elbow Swivel ref Seal Kit *Seal Kit Consist of items 3,4,5,9 & 10, plus Gland Static Seal and Rod Seal Parts Section 52

53 CYLINDER ASY Wing Lift & Fold Item Part No. Qty. Description Hydraulic Cylinder Asy Seal Kit (items 3, 6, 7 & 8) Barrell Wldmnt Asy Gland Seal Gland Pisn Rod Rod Wiper Rod Seal Locking Wire Parts Section 53

54 WING LIFT ASY ,8 9,10 6 1,2,3,4,5 5 12, , ,16 Item Part No. Qty Description Hydraulic Wing Lift Asy (2 req per Mower) Nut Lockwasher Bushing Washer Bolt Lift Arm Lift Cylinder Pin Retaining Washer Cold Shut Chain Link Chain Assembly Stabilizing Arm Pin, Stabilizing Arm Retaining Washer Pin, Cylinder Pivot Cylinder Asy Chain Anchor Qty Shown above is for two Wing Lift Cylinders Asy. Parts Section 54

55 HOSE KIT VALVE TO TRACTOR Outlet Side Inlet Side 2 Tracr Return Line Tracr Pressure Line 4 Item Part No. Qty Description Hose kit, Valve Tracr (items 2 & 3) ref 3 Spool Valve Asy Elbow, 90 deg Hose, 60 " Long Hose Fitting (optional) Parts Section 55

56 WHEEL SUPPORT & HEIGHT ADJUSTMENT ASY ,17,18 3, ,16 Item Part No. Qty Description Wheel Support & Height Adjust Asy ref Spindle, Single Wheel Weld in Part Wheel Support Casting (w/ items #1, #17 & #18) Retaining Washer Pin Height Adjusting Screw Height Adjusting Locknut Height Adjusting Nut & Tube Asy Spring ref Height Adjusting Swivel ref Swivel Block Support Collar Set Screw ref Grease Fitting Retaining Washer Pin ref Nut (Not Shown) ref Cotter Pin (Not Shown) Qty Shown is for two Axle Arms and Spring Assembly Parts Section 56

57 WHEEL HUB ASY , ,8 9 5 Item Part No. Qty Description a/r Wheel Hub Asy Bearing Cone Seal Bearing Cup Stud Bolt Lug Nut a/r Hub Asy (w/ items # 3, # 4, # 5 & # 7) Bearing Cup Bearing Cone Washer Nut Dust Cap Cotter Pin ref Spindle, Single Wheel Weld in Part Wheel Hub # and # are replaced by a later style Hub and when orderd the later hub with components will be shipped. The later style Hub will fit the spindle but parts may not interchange with the earlier style Hub. Parts Section 57

58 WHEEL AND TIRE ASY See Side of Tire for Maximum Pressure 1 wheel only 2 Place Conical Side of Lugnut against Wheel Ribbed Implement Tire Install Flat Side of Lug Nut Against Wheel as Shown Wheel Bolts Lugnuts 3 Laminated Tire or Foam Filled Tire Maximum Inflation Pressure 50 PSI Also See Decal # Wheel Bolts Lugnuts 4, 5 Airplane Tire Parts Section 58