. DC Model Rollers. Hybrid Card. 2-Zone Controller. AC Model Rollers. Transfers

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1 Features and Solutions... Selecting a Moller DC Model Rollers PM0HS... 7 PM486FE PM486FS PM486FP PM486FH PM486LD PM486XE/XP PM570FE PM570KE/KT PM605FE... - PM65FS PM65KE/KT Driver Cards CB-016S CB-00S... 9 CBM CBM CBM Snap-In-Drive... Hybrid Card HB HBM HBL HBK Zone Controller IB-E IB-E AC Model Rollers PM80AS PM47AS PM486BS... 4 PM570AS... 4 PM570BP PM570AU PM605AS PM605BP PM605AU PM76BS Transfers F-RAT-S Diagrams Terminal Blocks... 5 Mounting Brackets Extension Cables Technical Information Options Belt Pulleys / Grooves Installation Precautions... 6 AC Wiring Specifications in this catalog are subject to change without prior notice.

2 Features and Solutions In today s progressive manufacturing and distribution environments, designing conveyor systems can be a difficult challenge. Complex problems often need to be solved. Now there is an innovative and advanced engineering solution that meets the demands of a new age in production automation and flexibility. The Moller is a self-contained motorized roller that opens new horizons in handling system design. Its low profile and ease of installation make it the perfect choice when production efficiency and space savings are required. Working Concept The turning force of the motor is transmitted through the shock absorber to the planetary gearing. The planetary gearing drives the inner gear which is affixed to the roller tube. The tube will rotate because the output shaft is held stationary by the conveyor frame. What is Conveying Confidence? Conveying Confidence is the reassurance our customers realize from knowing they are partnering with the only sole source motor and control manufacturer in the industry. This peace of mind is reinforced by the fact that we test each and every roller that goes out the door - no exceptions. With over 10 million rollers sold throughout 40 countries and 5000 businesses worldwide, I am confident your experience with Itoh Denki, its products and service, will be everything you expected, and more. Kazuo Ito President, Itoh Denki Inc. One Touch Spring Loaded Shaft The Moller spring-loaded attaching shaft enables the unit to be quickly installed or removed without disassembling the conveyor frame Space Saving Motor and Gearbox integral with roller tube Easy Installation Spring-loaded shaft enables quick and easy installation into new or existing equipment Safe, Simple and Clean Totally sealed construction with no exposed chains or sprockets Quiet and Smooth Enables low vibration transfer Maintenance Free Lifetime lubrication ensures long life and maintenance free operation Built-in Shock Absorber Protects the gearbox from a sudden stop, impact, or acceleration in the line Easy Wiring Supplied mounting fitting with terminal block and safety cover secures the motor shaft to the frame and provides for easy and convenient wiring Reversible Easy control of forward, reverse and stop functions ABEC 1 BEARINGS HIGH PERFORMANCE MOTOR SHOCK ABSORBER SPRING LOADED SHAFT STEEL ZINC PLATED TUBE PLANETARY GEAR TRAIN

3 Selecting a Moller STANDARD PART NUMBER EXAMPLE PM486FE D-04 Voltage: 4V Voltage Type: DC Tube Length: 747mm Speed Code: Nominal 60m/min Brushless DC Motor: Output on cable side shaft Diameter: 48.6mm Model Type: Moller HOW TO SPECIFY THE LENGTH OF A POWER MOLLER (Between Frame dimension - BF) In determining the correct length of the Moller required, you should first obtain the Between Frame (BF) width of the conveyor you will be mounting the Moller in. If this dimension is in inches, you should convert the dimension to millimeters, as all Moller (TL) are in metric units. From this dimension, subtract 1 for bearing End Caps (EC) and clearances to achieve the correct tube length. Subtract when using PM65FS. Subtract 0mm when using PM76BS. Example: BF measures 15 inches. Converting to millimeters 15 X 5.4mm / in. = 81mm. Deducting 1 for bearing EC and clearances, 81mm - 1 = 66mm. TL will be 66mm long. When in doubt, contact an Itoh Denki representative to help you in selecting the correct Moller for your application. * Please refer to specific product page and diagram for proper EC deduction when determining roller length. TL=BF-EC 66mm [14.41"] Tube Length (TL) Bearing End Cap Bearing End Cap HOW TO SELECT A POWER MOLLER n n n n Material What is in contact with the Motorized Roller? Metal Plastic Wood Urethane Natural rubber Corrugated cardboard Other material Product weight What will be the maximum weight? Available voltage What voltage are you using? 4V DC phase 0V 60Hz Single phase 115V 60Hz Other Voltages Desired transportation speed How fast do you want to move the article? Feet/minute (FPM) n. [0.10"]. [0.10"] Clearance Clearance 81mm [15.00"] Between Frame (BF) Options Does the application call for any special options? Lagging (Natural rubber, NBR, Neoprene, Urethane) Dustproof Waterproof Brake Clutch Other KF - Brackets not ordered with roller Important Formulas Tangential Force (TF) n Tangential force is the force in lbs. that is needed to move the item on the conveyor. The force tangent to the roller s surface. Tangential force F can be found by the following formula: 4 n Diameter of the roller What diameter are you looking for? Common Itoh Denki Roller Diameters 1.50 (8.0mm) 1.68 (4.7mm) 1.91 (48.6mm).5 (57.0mm).8 (60.).50 (6.).00 (76.mm) Formula 1 TF = µ X W TF = Required tangential force W = Weight of article to be transferred µ = Coefficient of rolling friction in accordance with the material composition of the bottom of the article to be transferred. (See Table 1 on following page) To determine the number of Moller units required for transfer, compare required tangential force (F) and the tangential force of one Moller unit (f) Formula Number of Mollers required = F/f 5

4 Example Material Cardboard Weight 5lbs. Voltage φ 0V 60Hz Speed 85FPM Diameter.5 BF 4 Options None n Tangential force required (Formula 1) Given W = 5lbs. Cardboard coefficient μ = 0.11 TF = μ X W TF = 0.11 X 5lbs. TF =.75lbs. required to move the article PM570AS-0 TF - 5.4lbs. >.75lbs. (See Performance Data, page 4) n Match/Best fit the diameter Diameter given.5 (57.0mm) Model - PM570 n Given AC motor type Model number/motor type reflects AC or DC PM570AS n Select the best speed Speed code is an approximate meter-per-minute figure Varies by model Reference FPM values See speed table for PM570AS, page 4 Given 85FPM, Speed code 0 offers 89.6FPM Model number with speed code - PM570AS-0 n Maximum Load Limit See maximum static load limit table, page 58 PM570 series mm tube length Maximum load limit of 176 lbs. per roller 5lbs. load < 176lbs. limit Okay n Select the correct voltage PM570AS is an AC motor type Selected voltage is φ 60Hz Model number with voltage - PM570AS n Options No options given PM0HS DC Motor Driven Roller Diameter: 1.6 (.0mm) Voltage: 4V DC n Low-profile, compact design n Stable speed against varying loads n No hall effect sensors n Reversible n Stainless steel exterior for wash down applications (IP 65) n Ideal for small belt applications n Brushless DC motor provides long life n Crowned, seamless tube n 7/16 Hex shaft standard 9mm [0.6"] [0.1"] This is a non-spring loaded shaft roller M5 6mm [0.4"] Crowned Ømm [1.6"] TL=BF- Crowned /Maximum 6mm [0.4"] 1 [5.91"] 11.1mm n Motor is protected from overheating n Ambient Temperature ~104º F (0~40ºC) Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) Opposite Cable Side Bracket AM-HS-M5 1 Standard and 1 Opposite Cable mounting bracket needed for this roller See pages 5-54 for bracket diagrams PM0HS Extension Cables AACB (1000mm) AACB (000mm) PM0HS Final model number PM570AS Description.5 Diameter Standard AC motor type 90.1 FPM 59 Tube Length φ 0 60 Hz No Options Table I - Coefficient of Rolling Friction (µ) Tube Material Metal Plastic Wood Urethane Product Material Natural Rubber Corrugated Cardboard Steel Urethane Lagging Natural Rubber Lagging The above values are based on industry standards of products with a smooth, uniform bottom surface in contact with the roller. CB-018N 8 speed settings DIP Switch Setting No-load Tangential Torque Current (A) Speed SW1-4 SW1-5 SW1-6 speed force (lb) (lb in) Code CN-5 CN-4 CN- (FPM) Starting Starting Starting No-Load Rated mm (6.69 ) 570mm (.44 ) off off off off off on off on off off on on on off off on off on on on off on on on

5 PM486FE DC Motor Driven Roller Diameter: 1.91 (48.6mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shaft standard n One shaft mounting, cable end n Dynamic brake n Transport product up to 00lbs Spring loaded shaft roller n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM486FE HB-510N 10 speed settings Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed See page 4 for HB-510N diagram [0.59"] 11.1mm [1.97"] mm [1.6"] TL=BF-1 Ø48.6mm [1.91"] Standard Hex Shafts with Grooved Tube [11.81"] Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) 1 mounting bracket needed for this roller See page 5 for bracket diagrams See page 8 for IB-E0 diagram *Controls Mollers 1 [0.59"] A 1 MM 10 MM [.9"] 10 MM (.9") GEAR STAGES mm 11.1mm Ø48.6mm [1.91"] Tube Tube Length Length in in mm mm (TL) (TL) Between Between Frame Frame in in mm mm (BF) (BF) BF=TL+1mm TL=BF-1mm A [11.81"] [11.81"] 1mm 1mm [0.51"] [0.51"] 1 1 [0.59"] [0.59"] Wrench Shoulder Dimensions Detail A-A Wrench Shoulder Dimensions 1 MM 1 MM (.8") [.8"] M1 X 1.5 Toothed Lock Washer 18.5 MM 18.5 MM (.7") [.7"] 44mm 67mm 90mm (9.61 ) (10.51 ) (11.4 ) 9mm 16mm 9mm (11.54 ) (1.44 ) (1.5 ) JQ - (Threaded Hex Shaft with Wrench Shoulder) / Straight Tube JQ Shaft Standard Mounting Hardware Toothed lock washer and nut Nuts to be tightened to.1lb ft ± 10% 0mm 4 (11.89 ) (1.80 ) (1.70 ) 57mm 81mm 404mm (14.06 ) (15.00 ) (15.91 ) TL Considerations for non-standard EC n VP: BF - = TL n VG: BF - 41mm = TL n P double groove tube standard (/mm) n All shaft configurations available with grooved tube or straight tube 8 9

6 PM486FS DC Motor Driven Roller Diameter: 1.91 (48.6mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n Dual shaft mounting n Dynamic brake n Time tested performance n Torque transmitted through ouput tube n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM486FS Available as spring loaded or non spring loaded shaft HB-510N 10 speed settings Tangential Torque Current (A) Gear Speed SW 9 SW 0 force(lb) (lb in) At highest speed See page 4 for HB-510N diagram [1.97"] [1.6"] mm Standard Hex Shafts with Grooved Tube Ø48.6mm [1.91"] TL=BF-1 Ø48.6mm [1.91"] [11.81"] Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) mounting brackets needed for this roller See page 5 for bracket diagrams GEAR STAGES 54mm 77mm See page 8 for IB-E0 diagram *Controls Mollers 11.1mm 9mm [0.5"] 7mm [0.8"] Out of frame In frame TL=BF-1 JR - (Yoke Style) Hex Shafts / Straight Tube [0."] [11.81"] (10.00 ) (10.91 ) 0 (1.01 ) (1.91 ) 0 10 MM (.9") (1.01 ) (1.91 ) 11.1mm 9mm [0.5"] 7mm [0.8"] Out of frame In frame Ø48.6mm [1.91"] TL=BF-1 JT - (Threaded) Hex Shafts / Straight Tube [0."] [11.81"] 1 MM (.8") 18.5 MM (.7") JT Shaft Standard Mounting Hardware FSY-01/FSY-0 Toothed lock washer and nut Nuts to be tightened to.1 lb ft ± 10% 69mm 9mm (14.5 ) (15.4 ) 1 (1.40 ) (1.1 ) n P double groove tube standard (/mm) n All shaft configurations available with grooved tube or straight tube n JT shafts add 10mm to minimum tube length 10 11

7 PM486FP DC Motor Driven Roller Diameter: 1.91 (48.6mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (threaded) shafts standard n Dual shaft mounting n Dynamic brake n Strong motor torque n Torque transmitted through ouput tube n Transport product up to 400lbs Spring loaded shaft roller n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM486FP HB-510N 10 speed settings See page 4 for HB-510N diagram SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed [1.97"] mm [1.6"] 11.1mm 9mm Out of frame [0.5"] 7mm In frame [0.8"] TL=BF-1 Ø48.6mm [1.91"] Standard Threaded Hex Shafts with Grooved Tube [0.1"] [11.81"] Standard Threaded Hex Shaft Mounting Brackets P-0C1 (Hex point up) P-0B1 (Hex flat up) *Nuts are to be tightened to.1 lb ft ± 10% See page 8 for IB-E0 diagram *Controls Mollers GEAR STAGES mm 9mm [0.5"] 7mm [0.8"] Out of frame In frame Ø48.6mm [1.91"] TL=BF-1 JR - (Yoke Style) Hex Shafts/Straight Tube [0.1"] [11.81"] Standard JR Yoke Style Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) mounting brackets needed for this roller See page 5 for bracket diagrams TL Considerations for non-standard EC n PV: BF - = TL n GV: BF - 41mm = TL n P double groove tube standard (/mm) n All shaft configurations available with grooved tube or straight tube mm 4 6 (1.68 ) (1.58 ) (14.49 ) mm 4 6 (1.68 ) (1.58 ) (14.49 ) mm 4 6 (1.68 ) (1.58 ) (14.49 ) 86mm 409mm 4mm (15.0 ) (16.10 ) (17.01 ) 0mm 5mm 76mm (1.99 ) (1.90 ) (14.80 ) 1 1

8 PM486FH DC Motor Driven Roller PM486LD DC Motor Driven Roller PM486FH Diameter: 1.91 (48.6mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n Dual shaft mounting n Dynamic brake n Improved motor torque n Torque transmitted through ouput tube n 1 pin connector Spring loaded shaft roller n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) Diameter: 1.91 (48.6mm) Voltage: 4V DC n Runs at 1/ the amperage of standard DC rollers n High speed capability up to 60. FPM n Shorter minimum tube lengths n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n Hall sensorless motor construction n One shaft mounting, cable end n Dynamic brake Spring loaded shaft roller n Ambient temperature ~104º F (0~40ºC) PM486LD 11.1mm 9mm [0.5"] 7mm [0.8"] Out of frame In frame Ø48.6mm [1.91"] TL=BF-1 See page 9 for IB-E04 diagram *Controls Mollers [0.1"] [11.81"] See page 9 for CB-00S diagram Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) mounting brackets needed for this roller See page 5 for bracket diagrams 11.1mm 1 [0.59"] Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) [1.97"] mm [1.6"] TL=BF-1 Ø48.6mm [1.91"] [11.81"] GEAR STAGE CB-00S 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed GEAR STAGES 1 mm 4 (1.68 ) (1.58 ) mm 4 (1.68 ) (1.58 ) mm 4 Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) 1 mounting bracket needed for this roller See page 5 for bracket diagrams TL Considerations for non-standard EC n VG: BF - 41mm = TL n P double groove tube standard (/mm) n Available with grooved tube or straight tube CBM-107FP 10 speed settings 0mm (9.06 ) 0mm (9.06 ) 80mm (11.00 ) See page for CBM-107 diagram (1.68 ) (1.58 ) TL Considerations for non-standard EC n PV: BF - = TL n GV: BF - 41mm = TL n P double groove tube standard (/mm) External Voltage Tangential Torque Current (A) Gear Speed 9.5 V 0.5 V force (lb) (lb in) At highest speed

9 LED1 LED 1 CN1 CN ON VR1 PM486XE/XP DC Motor Driven Roller Diameter: 1.91 (48.6mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n Internal driver card simplifies wiring direct to roller n Stable speed function n One shaft mounting, cable end n High Torque (XP model) Spring loaded shaft roller n Cycle: 1s ON; 1.5s OFF n Motor is protected from overheating n Undervoltage error n Back EMF error n Ambient temperature ~104º F (0~40ºC) 1 Standard 10 speed settings for PM486XE External Voltage Tangential Torque Current (A) Gear Speed 9.5 V 0.5 V force (lb) (lb in) At highest speed Standard 10 speed settings for PM486XP External Voltage Tangential Torque Current (A) Gear Speed 9.5 V 0.5 V force (lb) (lb in) At highest speed To view card wiring diagrams and for more information, please visit PM486XE/XP PM486XE with standard 7 pin JST connector PM486XP with optional cable-less Snap-In-Drive connector A-B80-G Hex Point Up 4mm [0.9"] PLASTIC COVER CN 1 [0.59"] CN1 11.1mm Ø48.6mm [1.91"] TL=BF-1 [11.81"] Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) Common Connector type: Female wiring end - JST XHP- Direction Run 4 [1.77"] LED 1 LED - 5. MM DIA. HOLE FOR MOUNTING TO FRAME EARTH TERMINAL 4mm [1.4"] 46mm [1.81"] VR1 SW1 Blue (0V) Brown (+4V) M5 60mm [.6"] mm [0.11"] NPN Signal OUTPUT PNP Signal INPUT Red Black Green White Violet Orange Blue Red Black Green White Violet Orange Blue +4V DC 0V Common RUN Input To Controller DIR Input Speed Variation Input 0 ~ 10V DC Error Signal Output +4V DC 0V Common RUN Input To Controller DIR Input Speed Variation Input 0 ~ 10V DC Error Signal Output 1 mounting bracket needed for this roller See page 5 for bracket diagrams When ordering, error output signal type must be specified: NN - NPN error output NP - PNP error output Ex: PM486XE/XP D-04-NN 1st letter = input nd letter = output NP = NPN input; PNP output GEAR STAGES A-B70-G Hex Flat Up A-B70-G and A-B80-G I/O Terminal Block n I/O terminal on mounting bracket n Built in 10kΩ resistor for speed variation n Speed adjustable from 1.5% to 100% n Reverse direction slide switch n Green LED indication for 4V DC power n Red LED indication for motor error n 4V DC is supplied using cable splice connectors n RUN and DIR inputs from any 4V DC switching source * C007 (70mm) power cable option is required for use with this terminal block Standard 7 pin JST connector (XHP-7) For use with terminal block A-B70/A-B80 Optional cable-less Snap-In-Drive connector For use with Snap-In-Drive ZPA controller 5 PIN LAYOUT 1 10mm mm (11.10 ) (1.0 ) (1.07 ) PIN-1 NOTCH MARK RED (+4V DC) PIN : DIRECTION PIN 1: 4V 4mm 6mm 8 (1.15 ) (14.5 ) (15.16 ) TL Considerations for non-standard EC BLACK (0V) BLUE (ERROR) GREEN (COM) n VP: BF - = TL [CONNECT TO 0V FOR PNP INPUT] ORANGE (SPEED) [CONNECT TO 4V FOR NPN INPUT] n VIOLET (DIR) WHITE (RUN) PIN 5: ERROR VG: BF - 41mm = TL 10mm mm n P double groove tube standard (/mm) PIN : 0V n All shaft configurations available with grooved PIN 4: RUN & SPEED (11.10 ) (1.0 ) (1.07 ) tube or straight tube 16 17

10 PM570FE DC Motor Driven Roller Diameter:.4 (57.0mm) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n One shaft mounting, cable end n Dynamic brake Available as spring loaded or non spring loaded shaft n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) 1 CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM570FE HB-510N 10 speed settings Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed See page 4 for HB-510N diagram [0.59"] mm Ø57mm [.4"] TL=BF-1 BF=TL+1 [11.81"] GEAR STAGES 1 5mm 76mm (9.9 ) (10.86 ) (11.81 ) Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) 1 mounting bracket needed for this roller See page 5 for bracket diagrams TL Considerations for non-standard EC n VP: BF - = TL n P double groove tube standard (6/0mm) n Available with grooved tube or straight tube n Waterproof option does not include spring loaded shaft; add WT to model number to recieve spring loaded shaft. n Check with your Itoh Denki representative for WA speeds available 59mm (9.5 ) (10.0 ) (11.10 ) 5mm 76mm (9.9 ) (10.86 ) (11.81 ) 0 9mm (1.00 ) (1.95 ) (1.78 ) 5mm 76mm (9.9 ) (10.86 ) (11.81 ) 70mm 94mm 41 (14.57 ) (15.51 ) (16.4 ) 18 19

11 PM570KT DC Motor Driven Roller Diameter:.4 (57.0mm) Voltage: 4V DC n Brushless DC motor provides long life n 1. (0.5 ) hex shaft n High torque n Supplied with 1000mm (9.4 ) power cable n IP54 Enclosure n Class E Insulation Spring loaded shaft roller n Cycle: 1s ON; 1 OFF n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) See page 9 for IB-E04 diagram *Controls Mollers See page 7 for HBK-608 diagram PM570KT HBK-608FP Performance Data using PM570KT Speed No-load No-load Tangential Torque Current (A) Code (FPM) (FPM) Force (lb/in) High Low Starting Starting No-Load Rated Our Moller 4 motorized driven roller has been modified with a splined aluminum tube profile which is fitted with Intralox s patented MDR sprocket that allows the roller to drive the belt. Ø70 MM [Ø.76"] Ø6 MM [Ø.48"] 0 MM 6 MM [0.4"] TUBE LENGTH 6 MM [1.0"] 6 MM [0.4"] 0 MM 15 MM [0.59"] 1.5 MM [0.5"].5 MM (0.10") 1 MM [0.04"] 5 MM [0.98"] 1 MM [0.04"].5 MM (0.10") 1000 MM [9.7"] BETWEEN FRAME Intralox patented MDR sprocket Modular Plastic Belting by Intralox Tube Length 60mm (14.17 ) Standard Hex Shaft Mounting Brackets - Point Up MBK-0K1-6 (Cable end) MBK-0K1-7 (Spring loaded end) 1 each of the above mounting brackets needed for this roller See page 54 for bracket diagrams 0 1

12 PM605FE DC Motor Driven Roller Diameter:.8 (60.) Voltage: 4V DC n Brushless DC motor provides long life n 7/16 Hex (plain) shafts standard n One shaft mounting, cable side n Dynamic brake Available as spring loaded or non spring loaded shaft n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM605FE HB-510N 10 speed settings 1 [0.59"] Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed See page 4 for HB-510N diagram Ø60. [.8"] mm [11.81"] TL=BF GEAR STAGES Standard Hex Shaft Mounting Brackets MBB-071 (Hex flat up) MBB-081 (Hex point up) See page 8 for IB-E0 diagram *Controls Mollers 1 0 9mm (1.00 ) (1.95 ) (1.78 ) Low Profile Hex Shaft Mounting Brackets MBC-071 (Hex flat up) MBC-081 (Hex point up) 5mm 76mm (9.9 ) (10.86 ) (11.81 ) 1 mounting bracket needed for this roller See page 5 for bracket diagrams 59mm (9.5 ) (10.0 ) (11.10 ) n P double groove tube standard (6/0mm) n Available with grooved tube or straight tube n Waterproof option does not include spring loaded shaft; add WT to model number to recieve spring loaded shaft. n Check with your Itoh Denki representative for WA speeds available 70mm 94mm 41 (14.57 ) (15.51 ) (16.4 ) 5mm 76mm (9.9 ) (10.86 ) (11.81 )

13 PM65FS DC Motor Driven Roller Diameter:.50 (6.) Voltage: 4V DC n Brushless DC motor provides long life n 11/16 Hex (threaded) shafts standard n DOM, carbon steel tube n Heavy duty pallet handling n Low profile requirement of pallet handling n One shaft mounting, cable side n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) CB-016S7 0 speed settings SW1-5 on SW1-5 off Tangential Torque Current (A) Gear Speed SW5 9 SW5 0 force (lb) (lb in) At highest speed See page 8 for CB-016S7 diagram PM65FS Available as spring loaded shaft * Double sprocket end cap available in non spring loaded shaft only HB-510N 10 speed settings Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed See page 4 for HB-510N diagram Thrust Collar (Mounted inside frame) mm [0.68"] 17.mm [0.68"] [0."] [0."] Ø6. [.50"] TL=BF- Standard (Threaded Hex Shaft) SPROCKETS Ø6. [.50"] [0."] [0."] [11.81"] [11.81"] Thrust Collar (Mounted inside frame) Standard Threaded Hex Shaft Mounting Brackets P-0E1 (Hex point up) P-0D1 (Hex flat up) *Thrust collar nuts are to be tightened to lb ft ± 10% 1 mounting bracket needed for this roller See page 5 for bracket diagrams [0.46"] 0mm [1.18"] M0 x mm [1.6"] GEAR STAGES 87mm 410mm (15.4 ) (16.14 ) 5mm 7 (1.86 ) (14.76 ) See page 8 for IB-E0 diagram *Controls Mollers TL=BF- OS= Other Specifications If needed, call out welded sprockets when ordering: 40A1, 50A17, or 60A15. 87mm 410mm (15.4 ) (16.14 ) 87mm 410mm (15.4 ) (16.14 ) TL Considerations for non-standard EC n SW: BF - 6mm = TL n VG: BF - 66mm = TL n OS: BF - = TL n Contact an Itoh Denki representative to review your specific application 4 5

14 PM65KE/KT DC Motor Driven Roller PM65KE (10 AMP); PM65KT (7 AMP) Diameter:.50 (6.) Voltage: 4V DC n Brushless DC motor provides long life n 11/16 Hex (threaded) shafts standard n DOM, carbon steel tube n Heavy duty pallet handling n Low profile requirement of pallet handling n 1000mm (9.7 ) power cable standard n One shaft mounting, cable side n Thermal overload 1ºF (105ºC) in the motor when used with an Itoh Denki controller n Ambient temperature ~104º F (0~40ºC) PM65KE: cable has connectors for use with the CBM-10FN driver card CBM-10FN 10 speed settings Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed PM65KT: 1 pin motor connector for use with the CB-00S or IB-E04 driver card CB-00S 0 speed settings See page 0 for CBM-10 diagram See page 9 for CB-00S diagram PM65KE/KT Available as spring loaded shaft * Double sprocket end cap available in non spring loaded shaft only Tangential Torque Current (A) Gear Speed SW 9 SW 0 force (lb) (lb in) At highest speed Thrust Collar (Mounted inside frame) See page 9 for IB-E04 diagram *Controls Mollers 17.mm [0.68"] [0."] Ø6. [.50"] [0."] 1000mm [9.7"] 1000 MM [9.7"] PM65KT with 1 pin motor connector TL=BF- Standard (Threaded Hex Shaft) SPROCKETS Thrust Collar (Mounted inside frame) GEAR STAGES 1 17.mm [0.68"] [0."] TL=BF- Ø6. [.50"] OS (Other Specifications - Sprockets) [0."] 1000mm [9.7"] OS= Other Specifications If needed, call out welded sprockets when ordering: 40A1, 50A17, or 60A15. Standard Threaded Hex Shaft Mounting Brackets P-0E1 (Hex point up) P-0D1 (Hex flat up) *Thrust collar nuts are to be tightened to lb ft ± 10% 60mm 80mm 400mm (14.17 ) (14.96 ) (15.75 ) 4 6 (1.80 ) (1.58 ) (14.7 ) 60mm 80mm 400mm (14.17 ) (14.96 ) (15.75 ) 60mm 80mm 400mm TL Considerations for non-standard EC n SW: BF - 6mm = TL n VG: BF - 66mm = TL n OS: BF - = TL n Contact an Itoh Denki representative to review your specific application 1 mounting bracket needed for (14.17 ) (14.96 ) (15.75 ) this roller See page 5 for bracket diagrams 6 7

15 8 7 CB-016S7(P7)(N7)(BS7)(BP7)(BN7) Driver Card Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM65FS CB-00S(P)(N) Driver Card Applicable models: PM486FH, PM65KT n Thermal overload 185ºF (85ºC) on PCB n 5A fuse to power supply n Diode for protection from incorrect wiring n Thermal overload 185ºF (85ºC) on PCB n 10A fuse to power supply n Diode for protection from incorrect wiring CB-016S7 n Ambient temperature ~104º F (0~40ºC) Features n LED s to identify type of error and number of occurrences n Dynamic brake control n Stable speed function to ensure articles of different weights travel at the same rate n Variable speed control by 1 DIP switch combined with1 rotary switch or by external voltage input for up to 0 speeds n Direction control by onboard DIP switch or external signal input n Adjustable acceleration and deceleration time (0 to.5s) n Switch for manual or automatic recovery of thermal overload device n Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more n Snap on cover for easy NPN/PNP switching without removing the card off the frame n Also available for rollers with built-in brakes, CB-016BS7 n Includes mounting hardware and wiring connectors To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Control: WAGO #7-105 (Included) n Ambient temperature ~104º F (0~40ºC) Features n Designed for use with the high torque PM486FH (up to 7A) and PM65KT n LED s to identify type of error and number of occurrences n Dynamic brake n Stable speed function to ensure articles of different weights travel at the same rate n Variable speed control by 1 DIP switch combined with 1 rotary switch or by external voltage input for up to 0 speeds n Direction control by onboard DIP switch or external signal input n Adjustable acceleration and deceleration time (0 to.5s) n Switch for manual or automatic recovery of thermal overload device n Forcibly stops the motor if motor lock or thermal overload error lasts for 4 seconds or more n Includes mounting hardware and wiring connectors To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Control: WAGO #7-105 (Included) 19mm [5.08"] Wiring CB-00S 1 mm 1mm [4.80"] 4. [0.18"] mm [."] ACC DEC LED1 LED LED SW4 SW1 mm [0.91"]. [0.18"] 8 9 mm [0.1"]

16 CBM-10FN(P) Driver Card CBM-105FN(P) Driver Card Applicable models: PM65KE Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM65FS CBM-10 n Thermal overload 0ºF (95ºC) on PCB n 18A fuse to power supply n Ambient temperature ~104º F (0~40ºC) Features n Designed for use with the high torque PM65KE (up to 10A) n LED s to identify type of error and number of occurrences n Dynamic brake control n Stable speed function to ensure articles of different weights travel at the same rate n Variable speed control with rotary switch for 10 fixed speed settings or by external voltage input for up to 16 speeds n Direction control by onboard DIP switch or external signal input n Adjustable acceleration and deceleration time (0 to.5s) n Switch for manual or automatic recovery of thermal overload device n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs n Output is selectable through a dip switch n Includes mounting hardware and wiring connectors n Thermal overload 158ºF (70ºC) on PCB n 5A fuse to power supply n Diode for protection from incorrect wiring n Ambient temperature ~104º F (0~40ºC) Features n LED s to identify type of error n Error output signal for self diagnosis n Dynamic brake and servo brake control n Variable speed by rotary switch or external voltage input n Direction control by DIP switch or external signal input n Adjustable acceleration and deceleration time (0-.5s) n Switch for automatic or manual recovery of back EMF error and thermal overload device n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs n Output is selectable through a dip switch n Includes mounting hardware and wiring connector CBM-105 To view more information please visit Connectors for power and control are: : WAGO #1-10/ (Included) Control: WAGO #7-105 (Included) To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Control: WAGO #7-105 (Included) 0 1

17 LED1 LED LED VR1 SW1 O N 1 4 CBM-107FN(P) Driver Card Snap-In-Drive Driver Card Applicable models: PM486LD, PM486LE Applicable models: PM486XE, PM486XP n Thermal overload 0ºF (95ºC) on PCB n 5A fuse to power supply n Diode for protection from incorrect wiring n 5A fuse to power supply n Diode for protection from incorrect wiring CBM-107 n Ambient temperature ~104º F (0~40ºC) Features n Provides thermal protection for both Moller and driver card n Two LED s to identify type of error n Error output signal for self diagnosis n Dynamic brake control n Variable speed by rotary switch or external voltage input n Direction control by DIP switch or external signal input n Switch for automatic or manual recovery of back EMF error and thermal overload device n Forcibly stops the motor if there is a motor lock, back EMF, or thermal overload occurs n Please specify NPN input (CBM-107FN) or PNP input (CBM-107FP) n Includes mounting hardware and wiring connector To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Control: WAGO #7-104 (Included) n Ambient temperature ~104º F (0~40ºC) Features n For use with cable-less Snap-In-Drive shaft connector option n Mounting bracket integrated with zone control card mounting n Can be mounted in existing frame holes on 1 or 1.5 centers n Logic for general zero pressure accumulation (ZPA) control is built in n Motor control cable is attached to the card and plugs into the roller s shaft connector n Direct connection for photo eye to power it and receive its output signal n Variable speed control by onboard potentiometer, 10 speed settings n Provides thermal protection for both motor and board n Built-in diode for reverse polarity protection n Available in master (shown) and slave card configurations n Flexible Zone Recognition (patented) to handle long articles which block multiple zones n Error output signal for self diagnosis n LED indications for power, sensor and error status n Direction control by DIP switch and external signal input Ask about our complete Snap-In-Drive retrofit solution that includes everything you need! Snap-In-Drive To view more information please visit Connectors for power and control are: : WAGO #7-108 (Included) Control: WAGO #7-104 (Included) 1.mm [0.5"] 5.4mm [1.00"] 100mm [.94"] CN1 (4V DC) 7mm [0.9"] 48.6mm [1.91"] 19mm [0.74"] Con e o r rame Dia. ternati e mo ntin o e 114.mm [4.50"] 10mm [5.1"] CN Motor 11.1mm 5 Pin Connector [1.00"] EDS Interface ZPA logic controller card PM486XE/XP roller Roller mounted in frame with the with exclusive shaft connector Snap-In-Drive s integrated card and roller mounting utilizing existing hex holes in the frame

18 HB-510N(P) ZPA Hybrid Driver Card Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM65FS HBM-604BP(N) -Zone Hybrid Driver Card Applicable models: PM486FS, PM486FE, PM486FP, PM570FE, PM605FE, PM65FS n Thermal overload 185ºF (85ºC) on PCB n 5A fuse to power supply n Diode for protection from incorrect wiring ing n Thermal overload 199ºF (95ºC) on PCB n Two 7A fuses for each motor n Input power protected against reversed polarity HB-510N n Ambient temperature ~104º F (0~40ºC) 0ºC) on) Features n LED s to identify type of error and number of occurrences n Dynamic brake control n Stable speed function to ensure articles of different weights travel at the same rate n Variable speed control by rotary switch or by external voltage input for up to 10 speeds n Direction control by onboard DIP switch or external signal input n Logic for general zero pressure accumulation (ZPA) control is built in n Direct connection for photo eye to power it and receive its output signal n Easy connection between adjacent HB-510 s with communication cable to simplify wiring n Flexible Zone Recognition (patented) to handle long articles which simultaneously block multiple sensors n Also available for rollers with built-in brakes, HB-510B n Includes mounting hardware and wiring connectors To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Sensor: WAGO # 7-10 (Included) Optional External Control: WAGO #7-105 (Not Included) n Ambient temperature ~104º F (0~40ºC) Features n Controls up to Mollers (brake and non-brake models) n available sensor connections that power and receive the output from sensor n Dynamic brake control n Stable speed function to ensure articles of different weights travel at the same rate n Variable speed control by rotary switch n Motor direction control by onboard DIP switch n Logic for general Zero Pressure Accumulation (ZPA) control is built in n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors n Easy connection between adjacent HBM-604 s with communication cable to simplify wiring To view more information please visit HBM-604 Connectors for power and control are: : WAGO #74-10 (Included) Sensor: WAGO # 7-10 (Included) Optional External Control: WAGO #7-106 (Not Included) CN01 SW1S W CN0 CN40 CN101 CN01 Port A 4V SEN 0V SensorA MOTOR A HBM-604BP LED A LED LED B LED MOTOR B 1 DIR/RST AUTO/MANU NPN/PNP OUT 4 ZP1/ZP 5 DIRCTION A 6 DIRCTION B 7 ZONE /1 8 ERR ON/PLS 1 SEN/SYN A SEN/SYN B STOP/RUN A 4 STOP/RUN B SensorB Port B 0V SEN 4V CN401 CN4 CN1 0V 4V LED1 LED 4 LED 5 LED 6 SPEED SET A SPEED SET B TIMER SET I/O OUT B OUT A ERR STOP/RUN B STOP/RUN A DIR/RST SW SW4 SW5 4 5

19 HBL-606FN(P) -Zone Hybrid Driver Card Applicable models: PM486LD, PM486LE HBK-608FN(P) -Zone Hybrid Driver Card Applicable models: PM486FH, PM65KT, PM570KT n Thermal overload 199ºF (9.7ºC) on PCB n Thermal overload 1ºF (105ºC) in the motor n 5A fuses for each motor n from incorrect wiring (reverse polarity) n Thermal overload 199ºF (9.7ºC) on PCB n Thermal overload 1ºF (105ºC) in the motor n 5A fuses for each motor n from incorrect wiring (reverse polarity) HBL-606 n Ambient temperature ~104º F (0~40ºC) n Ambient temperature ~104º F (0~40ºC) HBK-608 Features n Controls up to Mollers n available sensor connections that power and receive the output from sensor n Variable speed control by rotary switch n Direction control by onboard DIP switch or external signal input n Logic for general Zero Pressure Accumulation (ZPA) control is built-in n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors n Easy connection between adjacent HBL-606 s with communication cable to simplify wiring Features n Controls up to Mollers n available sensor connections that power and receive the output from sensor n Variable speed control by rotary switch n Direction control by onboard DIP switch or external signal input n Logic for general Zero Pressure Accumulation (ZPA) control is built-in n Flexible Zone Recognition to handle long articles which simultaneously block multiple sensors n Easy connection between adjacent HBK-608 s with communication cable to simplify wiring To view more information please visit To view more information please visit Connectors for power and control are: : WAGO #74-10 (Included) Sensor: WAGO # 7-10 (Included) Optional External Control: WAGO #7-106 (Not Included) Connectors for power and control are: : WAGO #1-0/ (Included) Sensor: WAGO # 7-10 (Included) Optional External Control: WAGO #7-106 (Not Included) [8.66"] mm [1.4"] [8.66"] mm [1.4"] CN101 CN01 SW1S W CN0 CN40 CN01 SW1S W CN01 CN1 5 [.8"] 9mm [1.1"] Port A 4V SEN 0V 0V 4V SensorA MOTOR A HBL-606FP LED A LED LED B LED MOTOR B LED1 1 DIR/RST AUTO/MANU NPN/PNP OUT 4 ZP1/ZP 5 DIRCTION A 6 DIRCTION B 7 ZONE /1 8 ERR ON/PLS 1 SEN/SYN A SEN/SYN B STOP/RUN A 4 STOP/RUN B SensorB LED 4 LED 5 LED 6 SPEED SPEED TIMER SET A SET B SET I/O Port B 0V SEN 4V OUT B OUT A ERR STOP/RUN B STOP/RUN A DIR/RST SW SW4 SW5 CN401 CN4 CN0 CN101 CN01 CN1 5 [.8"] 9mm [1.1"] Port A 4V SEN 0V 0V 4V Sensor A MOTOR A HBK-608FP STS A MOT A STS B MOT B MOTOR B PWR 1 DIR/RST AUTO/MANU NPN/PNP OUT 4 ZP1/ZP 5 DIRCTION A 6 DIRCTION B 7 ZONE /1 8 ERR ON/PLS 1 SEN/SYN A SEN/SYN B STOP/RUN A 4 STOP/RUN B Sensor B CTRL SEN A SEN B SPEED SPEED TIMER SET A SET B SET I/O OUT B OUT A ERR INPUT B INPUT A DIR/RST Port B 0V SEN 4V CN40 CN401 CN4 SW SW4 SW5 10mm [8.7"] mm [8.7"]

20 0 V 1 I N 4 I N 5 I N1 I N 0 V I N 0 V I N1 4V R IB-E0 -Zone Controller IB-E04 -Zone Controller Applicable models: PM486FS, PM486FE, PM486FP, PM605FE, PM65FS Applicable models: PM486FH, PM65KT n Thermal overload 185ºF (90ºC) on PCB n 7 A fuse for each motor n Diode for protection from incorrect wiring n Thermal overload 185ºF (90ºC) on PCB n 10 A fuse for each motor n Diode for protection from incorrect wiring n Ambient temperature -4~104º F (-0~40ºC) n Vibration < 1.0G n Ambient temperature -4~104º F (-0~40ºC) n Vibration < 1.0G IB-E0 Features n Controls up to Mollers (brake and non brake models)* n Direct connection for photo-sensors that power and receive the output signal n Custom programmable ladder logic for fine tuning your specific application n I/O device equipping discrete inputs and 5 discrete outputs n Establish I/O connection to software and control platforms through E/IP n Local and remote control are available n port Ethernet switch n LED status / error indicators n Motor pulse counting through local logic n EtherNet/IP CONFORMANCE TESTED n UL and cul recognized component n AOP (Add-On Profile) available soon n Wire side connectors are available from various sources. They are not provided as standard. Features n Controls up to Mollers (brake and non brake models)* n Direct connection for photo-sensors that power and receive the output signal n Custom programmable ladder logic for fine tuning your specific application n I/O device equipping discrete inputs and 5 discrete outputs n Establish I/O connection to software and control platforms through E/IP n Local and remote control are available n port Ethernet switch built upon switch technology n LED status / error indicators n Motor pulse counting through local logic n EtherNet/IP CONFORMANCE TESTED n UL and cul recognized component n AOP (Add-On Profile) available soon n Wire side connectors are available from various sources. They are not provided as standard. IB-E04 Motor [CN1] WAGO 1-0 / Communication [CN404 & CN405] RJ45 Sensor [CN0 & CN04] WAGO External input [CN01] WAGO Signal output [CN0] WAGO * Non brake model rollers must use 10-pin motor connector Motor [CN1] WAGO 1-0 / Communication [CN404 & CN405] RJ45 Sensor [CN0 & CN04] WAGO External input [CN01] WAGO Signal output [CN0] WAGO * Non brake model rollers must use 10-pin motor connector To view more information please visit To view more information please visit CN101 SW CN404 CN405 CN01 CN0 CN01 CN V V OM LM V EN 4V RemoteIN SensorA 0 C A 0 S MOTOR A IB-E0B-P Serial#;0xXXXXXXXX, NXP;XXXX, R8;XXXX IP: INPUT 4V 4.4A MAX. Surrounding Air Temp 40 IB-E0B MOTOR A Motor/Output MOTOR B Motor/Output Hi Node ID Low 1.MA-DIR.MB-DIR.MA-SYN 4.MB-SYN 0 MOTOR B MS NS1 SW40 ABCDEF 0 LAN1 Et ernet 100BASE-T 10BASE-T ABCDEF 0 SW40 LAN STS LAN1 LAN SenA SenB IN1 IN IN OUT1 OUT OUT OUT4 OUT5 SW401 RemoteOUT SensorB O O O O O C UT UT UT UT UT OM S 0 A 4V EN V LM ø4.5 CN04 CN0 CN0 CN01 CN MM MM 1 1 S EN 4V OM LM RemoteIN SensorA C A MOTOR A IB-E04 IB-E04 10MM MOTOR B CN404 LAN1 Ethernet 100BASE-T 10BASE-T CN405 LAN MS NS1 NS STS LAN1 LAN SenA SenB IN1 IN IN OUT1 OUT OUT OUT4 OUT5 A LM RemoteOUT O O O O O C UT UT UT UT UT OM S EN 4V SensorB 5MM MM 0 1 CN01 CN04 CN CN1 0MM S 40 S 40 S M M

21 PM80AS AC Motor Driven Roller PM47AS AC Motor Driven Roller Diameter: 1.50 () Voltage: 115V Single Phase 0V Phase n Designed for slim compact lines n Cycle: s ON; s OFF n Ambient temperature 14~104º F (-10~40ºC) Diameter: 1.68 (4.7mm) Voltage: 115V Single Phase 0V Phase n Designed for slim compact lines n Cycle: s ON; s OFF n Do not exceed 150% of No-Load Speed n Ambient temperature 14~104º F (-10~40ºC) Available as spring loaded or non spring loaded shaft Available as spring loaded or non spring loaded shaft * Roller shown with optional Natural Rubber lagging PM80AS 10mm [0.9"] Ø [1.50"] TL=BF-1 Ø 0V 60HZ Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) Ø 115V 60HZ [1.97"] Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) [0."] Mounting Hardware: E-90 Terminal Block See page 5 for diagram 00mm (8.66 ) (7.87 ) (8.66 ) 70mm (10.6 ) (9.84 ) 00mm (8.66 ) (7.87 ) (9.84 ) mm [0.9"] Ø4.7mm [1.68"] Ø 0V 60HZ Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) Ø 115V 60HZ TL=BF Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) [1.97"] Mounting Hardware: E-90 Terminal Block See page 5 for diagram 00mm (8.66 ) (7.87 ) (8.66 ) 70mm (10.6 ) (9.84 ) 00mm (8.66 ) (7.87 ) (9.84 ) PM47AS

22 PM486BS AC Motor Driven Roller PM570AS AC Motor Driven Roller Diameter: 1.91 (48.6mm) Voltage: 115V Single Phase 0V Phase n Designed for medium to heavy load conveyors n Cycle: s ON; s OFF n Ambient temperature 14~104º F (-10~40ºC) Diameter:.5 (57mm) Voltage: 115V Single Phase 0V Phase n Designed for medium to heavy load conveyors n (0.47 ) Diameter D-Shafts n Cycle: s ON; s OFF n Ambient temperature 14~104º F (-10~40ºC) Available as spring loaded or non spring loaded shaft Available as spring loaded or non spring loaded shaft PM486BS 10mm [0.9"] 11.1mm [0.4"] 1 [0.59"] Ø [1.50"] Ø48.6mm [1.91"] Between Frame Tube in mm Length (BF) in mm (TL) BF=TL+1 TL=BF-1 Ø 0V 60HZ [1.97"] Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) Ø 115V 60HZ Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) [0."] [1.97"] Mounting Hardware: A-70-GS (Hex flat up) Terminal Block A-80-GS (Hex point up) Terminal Block See page 5 for diagrams 00mm (9.84 ) (7.87 ) 1 (1.40 ) (9.84 ) (11.81 ) (9.84 ) 00mm (9.84 ) (7.87 ) 60mm (10.4 ) n P double groove tube standard (6/0mm) (1.00 ) (11.0 ) n Waterproof option does not include spring loaded shaft, add WT to model n P double groove tube standard number for tube lengths 90mm and over to receive spring loaded shaft. 4 (/mm) n Check with your Itoh Denki representative for WA speeds available. 4 10mm [0.9"] 1 [0.59"] Ø 0V 60HZ Ø57.0mm [.4"] Speed No-Load Tangential Torque Code Speed Force Starting (ft/min) Starting(lb) (lb-in) Ø 0V 60HZ Current (A) No-Load Rated Starting TL=BF-1 1Ø 115V 60HZ [1.97"] Speed No-Load Tangential Torque Code Speed Force Starting (ft/min) Starting(lb) (lb-in) 00mm Ø 0V 60HZ Current (A) No-Load Rated Starting * Roller shown with optional Urethane lagging Mounting Hardware: A-00 Terminal Block See page 5 for diagram (9.84 ) (7.87 ) (1.60 ) (9.84 ) (11.81 ) (9.84 ) 60mm 00mm (10.4 ) (7.87 ) 90mm 60mm (11.4 ) (10.4 ) 0mm 80mm PM570AS

23 PM570BP AC Motor Driven Roller PM570AU AC Motor Driven Roller Diameter:.5 (57mm) Voltage: 0V Phase n Designed for heavy load conveyors n (0.47 ) Diameter D-Shafts n Cycle: s ON; 5s OFF n Ambient temperature 14~104º F (-10~40ºC) Diameter:.5 (57mm) Voltage: 0V Phase n Thermally stable motor that can be operated 4/7 without fear of overheating n Special high impedance motor allows loads to be accumulated limitlessly without overheating n (0.47 ) Diameter D-Shafts n Limitless n Ambient temperature 14~104º F (-10~40ºC) Available as spring loaded or non spring loaded shaft 1 [0.59"] Available as spring loaded or non spring loaded shaft PM570BP 10mm [0.9"] Ø57.0mm [.4"] TL=BF-1 Ø 0V 60HZ [1.97"] Speed No-Load Tangential Force Torque Current (A) Code Speed Rated Starting Rated Starting No-Load Rated Starting (ft/min) (lb) (lb) (in lb) (in lb) (A) (A) (A) n P double groove tube standard (6/0mm) n Waterproof option does not include spring loaded shaft, add WT to model number for tube lengths 90mm and over to receive spring loaded shaft n Check with your Itoh Denki representative for WA speeds available. Mounting Hardware: A-00 Terminal Block See page 5 for diagram 00mm (9.84 ) (7.87 ) 10mm (1.0 ) (9.84 ) (11.81 ) (9.84 ) 60mm 40mm (10.9 ) (9.45 ) 10mm [0.9"] 1 [0.59"] Ø57.0mm [.4"] TL=BF-1 Ø 0V 60HZ Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) n Check with your Itoh Denki representative for WA speeds available [1.97"] Mounting Hardware: A-00 Terminal Block See page 5 for diagram 00mm (9.84 ) (7.87 ) (9.84 ) 0mm 80mm (1.00 ) (11.0 ) 60mm 00mm (10.4 ) (7.87 ) 60mm (10.4 ) PM570AU 60mm 40mm (10.4 ) (9.45 ) 44 45

24 PM605AS AC Motor Driven Roller PM605BP AC Motor Driven Roller Diameter:.8 (60.) Voltage: 115V Single Phase 0V Phase n Designed for medium to heavy load conveyors n (0.47 ) Diameter D-Shafts n Cycle: s ON; s OFF n Do not exceed 150% of No-Load Speed n Ambient temperature 14~104º F (-10~40ºC) Diameter:.8 (60.) Voltage: 0V Phase n Designed for heavy load conveyors n (0.47 ) Diameter D-Shafts n Cycle: s ON; 5s OFF n Ambient temperature 14~104º F (-10~40ºC) Available as spring loaded or non spring loaded shaft Available as spring loaded or non spring loaded shaft 1 [0.59"] * Roller shown with optional Urethane lagging PM605AS 10mm [0.9"] Ø 0V 60HZ Ø60. [.8"] Speed No-Load Tangential Torque Code Speed Force Starting (ft/min) Starting(lb) (lb-in) TL=BF- 1Ø 115V 60HZ [1.97"] Mounting Hardware: A-00 Terminal Block See page 5 for diagram Speed No-Load Tangential Torque Code Speed Force Starting (ft/min) Starting(lb) (lb-in) 00mm 10mm [0.9"] 1 [0.59"] Ø60. [.8"] TL=BF-1 [1.97"] Mounting Hardware: A-00 Terminal Block See page 5 for diagram PM605BP Ø 0V 60HZ Current (A) No-Load Rated Starting Ø 115V 60HZ Current (A) No-Load Rated Starting n P double groove tube standard (6/0mm) n Waterproof option does not include spring loaded shaft, add WT to model number for tube lengths 90mm and over to receive spring loaded shaft. Check with your Itoh Denki representative for WA speeds available. (9.84 ) (7.87 ) (9.84 ) (9.84 ) 60mm 00mm (10.4 ) (7.87 ) 90mm 60mm (11.4 ) (10.4 ) 0mm 80mm (1.00 ) (11.0 ) (1.60 ) (11.81 ) (9.84 ) n P double groove tube standard (6/0mm) n Check with your Itoh Denki representative for WA speeds available Ø 0V 60HZ Speed No-Load Tangential Force Torque Current (A) Code Speed Rated Starting Rated Starting No-Load Rated Starting (ft/min) (lb) (lb) (in lb) (in lb) (A) (A) (A) mm (9.84 ) (7.87 ) (9.84 ) 60mm 40mm (9.84 ) (9.45 ) 60mm 40mm (10.4 ) (9.45 ) (11.81 ) (9.84 ) 10mm (1.0 )

25 PM605AU AC Motor Driven Roller PM76BS AC Motor Driven Roller Diameter:.8 (60.) Voltage: 0V Phase n Thermally stable motor that can be operated 4/7 without fear of overheating n Special high impedance motor allows loads to be accumulated limitlessly without overheating n (0.47 ) Diameter D-Shafts n Limitless n Ambient temperature 14~104º F (-10~40ºC) Diameter:.0 (76.mm) Voltage: 0V Phase n without oil bath n Class E insulation n Drip proof design (IP 55) n Designed to drive compact belt conveyors for light to medium load handling n (0.79 ) dual flat shafts n Crowned tube standard n 10s ON; 10s OFF n Ambient temperature 14~104º F (-10~40ºC) n Built in thermal overload protection Available as spring loaded or non spring loaded shaft Available as non spring loaded shaft only 1 [0.59"] PM605AU 10mm [0.9"] Ø60. [.8"] TL=BF-1 Ø 0V 60HZ Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) [1.97"] Mounting Hardware: A-00 Terminal Block See page 5 for diagram 00mm (9.84 ) (7.87 ) (9.84 ) 60mm 00mm (10.4 ) (7.87 ) 60mm (10.4 ) [.79"] 14mm [.55"] [.7"] 1. [.49"] 74mm [.91"] Crowned Ø 0V 60HZ 76.mm [.00"] Speed No-Load Tangential Torque Current (A) Code Speed Force Starting No-Load Rated Starting (ft/min) Starting (lb) (lb-in) MAXIMUM TRANSPORTED LOAD ON BELTED CONVEYOR TL=BF-0mm Crowned > 800 Tube length - Straight tube only 1. [.49"] 18. [.7"] [11.81"] 70mm [.76"] 5 [.8"] mm [0."] Dia. hole for mounting to frame 60mm [.6"] 40mm [1.57"] Mounting Hardware: M-01-B 14mm [0.56"] 6mm Thick [0.4"] PM76BS 0mm 80mm Speed Max Load Code Kg Lb (1.00 ) (11.0 ) (9.84 ) n P double groove tube standard (6/0mm) n Waterproof option does not include spring loaded shaft, add WT to model 10mm Referenced load values were obtained under the number for tube lengths 90mm and over to receive spring loaded shaft. (1.0 ) following test parameters: (9.84 ) Check with your Itoh Denki representative for WA speeds available. Conveyor length: 4m (1ft.) 0 15 Belt thickness: 1mm (0.040 ) Conveyor angle: Horizontal (without carrier rollers) Belt width: 500mm (0 ) (11.81 ) source: 0V AC Phase 48 49

26 F-RAT-S (Flat Right Angle Transfer) Voltage: 4V DC Specifications n Drop in installation into existing MDR frames n motors - spine (belts), lifting/dropping mechanism and transfer rollers n Controlled with Itoh Denki s IB-E0 or CB-016S7 zone cards n package size: (11.81 ) x (11.81 ) n height: 170mm (6.69 ) n Transfer capacity: 500/hr (based on 1.8 x 15.4, 66lb. package) F-RAT-S Size Recommended Product Size 15 wide X 0 long, Size A W (11.8 ) x L (1.8 ) to W (11.8 ) x L 6 (5.6 ) 0 wide X 0 long, Size B W (11.8 ) x L (1.8 ) to W 400mm (15.7 ) x L 6 (5.6 ) 4 wide X 0 long, Size C W (11.8 ) x L (1.8 ) to W 500mm (19.7 ) x L 6 (5.6 ) 8 wide X 0 long, Size D W (11.8 ) x L (1.8 ) to W 600mm (.6 ) x L 6 (5.6 ) PROX SENSORS MDR FOR LIFTING Maximum Load Weight Speed Code Size A Size B, C, D 17 (56 FPM) 7.5kg (8.5lbs) 50kg (110lbs) 60 (197 FPM) 7.5kg (8.5lbs) 50kg (110lbs) 90 (95 FPM) 10kg (lbs) 10kg (lbs) Basic Specifications n Roller diameter: n Size BF width (W) transfer direction: 15, 0, 4, 8 n Length (L) spine direction: 0 n Height: 170mm (6.69") n Transfer/spine speed: 56, 197, 95 FPM n Stroke: 10mm (0.9 ) n voltage: 4V DC n Ambient temperature: 0 ~ 40ºC (No freezing) n Humidity: Below 90% RH (No condensation) n Atmosphere: No corrosive gas n Vibration: Below 0.5G n Installation: Indoor MDR FOR RIGHT ANGLE TRANSFER 100 MM [.94"] 100 MM [.94"] 10 MM 100 MM [4.0"] [.94"] 104 MM [4.09"] 170 MM [6.69"] 146 MM [5.7"] 758 MM [9.84"] 497 MM [19.57"] F-RAT-S OUTSIDE DIMENSION 508 MM [0.00"] MINIMUM BETWEEN FRAME F-RAT-S MDR FOR BELT DRIVE 50 51

27 60mm [.6"] 9mm [0.5"] 51mm [.01"] 60mm [.6"] Terminal Blocks A-00 Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP 9mm [0.5"] 51mm [.01"] [1.98"] 4mm [1.4"] 46mm [1.81"] 4 [1.77"] M5-5. mm dia holes for mounting to frame [0.94"] n Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break. n The shaft hole and studs of the back plate are offset, 64. [.54"].9mm [0.11"] A-800 Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP [1.98"] 4mm [1.4"] 46mm [1.81"] 4 [1.77"] 64. [.54"] 4mm [0.94"] - 5. mm dia. holes for mounting to frame Bushing A-70-GS/A-80-GS Applicable model: PM486BS 9mm [0.5"] 51mm [.01"] Earth Terminal [1.98"] 4mm [1.4"] 46mm [1.81"] 4 [1.77"] M5-5. mm dia. holes for mounting to frame M5 4mm [0.94"].9mm [0.11"] 64. [.54"].9mm [0.11"] which allows the mounting plates to slide down on the stud to fasten the output shaft securely. n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware n If a grounding screw is required, please order A-00-G n Same functionality of A-00 without the need to cut or strip any wires n No terminal connection is required, which drastically slashes wiring time n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware n Each output shaft should be fixed by the applicable fitting. If the output shaft rotates freely it will result in damage to the wires n Nuts be torqued to 4.4 lb ft (6Nm) n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware Mounting Brackets mm [.87"] R0. [R0.0"] 10mm [0.9"] MBB-071/MBB-081 Applicable models: PM486, PM570FE [1.4"] Hex flat up Hex point up - 5.mm dia. holes MBC-071/MBC-081 Applicable models: PM486, PM570FE Hex flat up Hex point up 60mm [.6"] P-0B1/P-0C1 Applicable models: PM486FP [1.97"] 40mm [1.58"] mm [1.0"] Ø1. [0.51"] 11.1mm 1. [0.06"] mm [.1"] 10mm [.9"] 44mm [1.7"] 51mm [.01"] 9mm [0.5"] [1.8"] 1mm [.8"] 4mm 46mm [1.81"] 6mm [1.4"] 46mm [1.81"] 18. [.7"] 4 [1.77"] 16mm [0.6"] for mounting to frame 0mm [1.18"] 16mm [0.6"] 11mm M5 4. [0.18"] - 5.mm dia. hole for mounting to frame 11.mm 4.6mm [0.18"] n The shaft hole of the middle plate is rotated a few degrees which grips the shaft securely once the top plate and nuts are tightened to the correct torque. n Nuts must be torqued to. lb ft ( Nm) n Supplied with nut (M1 x 1.5) n Requires for each PM486FP and PM486FS n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware n Optional low profile bracket n The shaft hole of the middle plate is rotated a few degrees which grips the shaft securely once the top plate and nuts are tightened to the correct torque. n Nuts must be torqued to. lb ft ( Nm) n Supplied with nut (M1 x 1.5) n Requires for each PM486FP and PM486FS n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware n Low profile and designed for maximum holding of threaded hex shafts n Supplied with nut (M1 x 1.5) n Requires for each PM486FP n Nuts must be torqued to.1 lb ft (0Nm) A-70-GS (Hex flat up) shown above; A-80-GS (Hex point up) also available Hex flat up Hex point up E-90 Applicable models: PM80AS, PM47AS 44mm [1.7"] 7mm [0.8"] [1.8"] 6mm [1.01"] n Each output shaft should be fixed by the applicable fitting. If the output shaft rotates freely it will result in damage to the wires n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware 4mm [1.4"] P-0D1/P-0E1 Applicable models: PM65FS, PM65KE 60mm [.6"] [1.97"] 4mm [1.69"] mm [0.1"] mm [0.87"] 4.6mm [1.6"] n Low profile and designed for maximum holding of threaded hex shafts n Supplied with nut (M0 x 1.5) n Requires 1 for each PM65 n Nuts must be torqued to lb ft (149.5Nm) 0mm [1.18"] Gromet.6mm [0.10"] 0mm [1.18"] 40mm [1.57"] 1. [0.06"] 69mm [.7"] Hex flat up Hex point up 5 5

28 Mounting Brackets C-001 Applicable models: PM570AS, PM570AU, PM570BP, PM605AS, PM605AU, PM605BP 46mm [1.81"] 11mm [0.4"] [1.8"] 6mm [1.4"] 46mm [1.81"] 0mm [1.181"] 16mm [0.6"] 9mm [.5"] M5-5.mm dia. hole for mounting to frame.9mm [0.11"] FSY-01/FSY-0 JQ, JT Shaft Standard Mounting Hardware Toothed lock washer and nut n This bracket is used where there is not enough room for the A-00 terminal block n Terminal block and safety cover are not available for this n C-001-D stainless steel bracket is also available for drip proof and waterproof models n The shaft hole and studs of the back plate are offset, which allows the mounting plates to slide down on the stud to fasten the output shaft securely. n Nuts must be torqued to. lb ft (Nm) n Supplied with M5 x 15 pan head Phillips mounting bolts and hardware Molded Extension Cables Available only for DC Mollers that require extra cable length Cables available in the following standard lengths: 600mm (.6 ), 100mm (47.4 ), and 700mm (106.0 ) Allows for easy hook up between Moller roller cable and driver card Available in the following configurations: n 9 pin male to 9 pin female n 9 pin male to 10 pin female n 10 pin male to 10 pin female n 1 pin male to 1 pin female Example Model Numbers M-F EXT 9 PIN 600 Male Extension Number Cable Female Cable of Pins Length M-F EXT 9 PIN/10 PIN 100 Male Extension Number Cable Female Cable of Pins Length n Maximum distance from roller to card - 000mm ( ) n Ambient temperature -~140ºC (-0~60ºC) M-01-B Applicable models: PM76BS n Each output shaft should be fixed by the applicable fitting. In case output shaft turns freely, it causes wires to break n Mounting hardware not included 9 Pin Male Length MBK-0K1-6 (Cable end) MBK-0K1-7 (Spring loaded end) Applicable model: PM570KT Matchmark 8.5 mm [0.4"] 1.5 mm [0.5"] 15 mm [0.59"] 4 mm [1.69"] 65 mm [.56"] X 1 X Matchmarks face each other 10mm [0.9"] 0mm [1.18"] 7mm [1.46"] M-F-EXT-9 PIN-LENGTH (MM) 9 Pin Female 60mm [.6"] Matchmark facing out Length 10 Pin Male AM-HS-M5 Applicable models: PM0HS n Opposite cable side bracket. Used in combination with MBB-071 or MBB-081. [1.8"] 10 Pin Female 7mm [1.06"] 9mm [0.6"] 10mm [0.9"] M5 10mm [0.9"] 7mm [1.46"] M-F-EXT-10 PIN-LENGTH (MM) Length 60mm [.6"] 1 Pin Male 6 mm [0.4"] 5 mm 1 mm [1.8"] 51 mm 5.mm [0.1"] mm [0.1"] 7. [1.48"] 1 Pin Female 10mm [0.9"] 7mm [1.46"] M-F-EXT-1 PIN-LENGTH (MM) 60mm [.6"] 54 55

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