Iso-Flo HD Pump Repair Kit
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1 Instruction Sheet P/N Iso-Flo H Pump Repair Kit Introduction Use this instruction sheet to repair the Iso-Flo H pumps used in the Iso-Flo H Automatic and Manual Voltage Block Systems with the Pump Repair Kit. Materials Required Have the following ready: Pump repair kit O-ring lubricant (Parker O-Lube or equivalent) PTFE tape The repair kit includes square air and fluid cylinder O-rings, air piston, piston nut O-ring, and fluid piston seal. Order separately any other parts required. Refer to your Iso-Flo H Voltage Block System manual for complete parts lists. Tools needed: Side cutters Small, thin-blade, flat screwdriver 2- and 5-inch or larger adjustable wrenches Vise /4-inch hex wrench Pump Removal. Flush the system with a compatible cleaning solution and expel as much cleaning solution from the pumps as possible by toggling the RESET valve. 2. See Figure. Number all air tubing () and fluid hoses () and their corresponding fittings. isconnect the tubing and hoses. 3. Remove the two screws and sealing washers (B) from the bottom of the pump support bulkhead. 4. Remove the pump (A) from the Iso-Flo cabinet. 205 Nordson orporation Part
2 2 Iso-Flo H Pump Repair Kit Pump Removal (contd) A O NOT FILL UP A ONLY /2 oz. TYPE Q SOLVENT WEEKLY A O NOT FILL UP A ONLY /2 oz. TYPE Q SOLVENT WEEKLY B B Automatic H Pump Manual H Pump Figure Pump Removal and Installation A. Pump B. Screws and sealing washers. Fluid hoses. Air tubing Pump isassembly. Use a /4-inch hex wrench to remove the air cylinder screws (A) from the top of the air motor head (B). 2. Remove the air motor head. 3. Pull up on the air motor cylinder (), tilting and twisting it to pull it off the air piston (2). NOTE: If you are only replacing the air motor piston, you do not need to perform the rest of the steps in this procedure. 4. Use the hex wrench to remove the fluid cylinder screws (F). 5. Remove the center head (G) and piston and shaft assembly. 6. Pull the fluid cylinder (H) off the fluid piston (I) and base head (J). Part Nordson orporation
3 Iso-Flo H Pump Repair Kit 3 B F A Top View Apply O-ring lubricant to all O-rings before installing. Apply O-ring lubricant to inside wall and top and bottom lips before installing. Apply O-ring lubricant to piston seal and bottom of piston before installing. O-ring lubricant: Nordson part (Parker O-Lube or equivalent) E 3 2 L or A G H K I 4 J or A Figure 2 Pump utaway (: Automatic Pump Shown). Square O-rings*. Air cylinder A. Square O-rings (2: pump)**. Upper jam nut 2. Air piston* E. Lower jam nut 3. Piston nut O-ring* F. Fluid cylinder screws 4. Fluid piston seal* G. enter head A. Air cylinder screws B. Air motor head H. Fluid cylinder I. Fluid piston J. Base head K. Shaft L. Spacer (automatic pump only) Note: * Pump repair kit parts. Note: ** All parts called out are same for both automatic and manual pumps, except for the spacer (L), which is used only on automatic pumps, and the 2: pumps, which have two sizes of square O-rings (, A) because the fluid cylinder has a smaller diameter than the air cylinder. 205 Nordson orporation Part
4 4 Iso-Flo H Pump Repair Kit Air Motor Piston Replacement. Hold the lower jam nut (E) with a 5-inch adjustable wrench. Remove the upper jam nut () with a 2-inch adjustable wrench. 2. Remove the air piston (2) from the shaft (K). 3. Screw the lower jam nut down the shaft until it stops. 4. Remove the piston nut O-ring (3) from the lower jam nut. Lubricate the new O-ring and install it in the jam nut groove. 5. enter the new air piston on top of the lower jam nut. 6. Thread the upper jam nut down the shaft until it stops. Place a wrench on the shaft flats to prevent it from turning. Tighten the upper jam nut on the shaft until snug. 7. Slide the air piston up until it fits into the boss on the upper jam nut. 8. Hold up the air piston and screw the lower jam nut upwards by hand until it contacts the piston. Tighten the lower jam nut. 9. Make sure the inside wall of the air cylinder () is smooth and free of nicks and burrs. If any are present, replace the cylinder. Fluid Piston Seal Replacement AUTION: o not scratch the fluid piston seal groove. Any scratches will cause the pump to leak. NOTE: The shaft (K) and fluid piston (I) are not serviceable. If they are damaged, you must replace the pump.. arefully slide a thin flat-bladed screwdriver under the fluid piston seal (4). 2. Pry the seal out of the groove far enough to cut it with side cutters. 3. lean the seal groove and make sure there are no scratches in the groove surfaces. 4. enter the seal on the piston, making sure the seal lip faces the bottom of the piston. 5. Push the seal over the piston with your palms until it fits into the groove. Be careful not to damage the seal lip. 6. lean the inside of the fluid cylinder with a compatible solvent such as alcohol. Make sure the inside wall of the cylinder is smooth and free of nicks and burrs. Replace the cylinder if it is damaged. 7. Apply a thin layer of O-ring lubricant to the inside wall of the fluid cylinder. Part Nordson orporation
5 Iso-Flo H Pump Repair Kit 5 Pump Assembly. If you have not done so already, remove the square O-rings () from the air motor head (B), center head (G), and base head (J). Apply O-ring lubricant to new square O-rings and install them in the grooves in the heads. Make sure the O-rings are not twisted in the grooves. NOTE: One end of the fluid cylinder (H) has a chamfer on its inside diameter. Install the fluid cylinder so that the chamfered end is against the center head (G). 2. Install the fluid cylinder (H) into the O-ring groove on the base head, then guide the fluid piston (I) into the cylinder. Make sure the top lip of the cylinder fits into the O-ring groove in the bottom of the center head. 3. Install the four socket-head screws (F) through the center head as follows: AUTION: o not overtighten screws. Excessive torque will damage cylinder. Use a hex wrench less than 00 mm (4 in.) long. a. Use a crisscross pattern to install the screws (3) until the screw heads contact the air motor head. b. Using a crisscross pattern, tighten each screw to 3.4 N m (30 in.-lb). c. Using a crisscross pattern, tighten each screw to 6.8 N m (60 in.-lb). d. Using a crisscross pattern, tighten each screw to 9 N m (80 in.-lb). 4. Install the air motor cylinder () by tilting it over the air motor piston (2). Gradually tip the cylinder until it is vertical and the air piston is completely inside the cylinder. 5. Push the air motor cylinder down and fit the lower cylinder lip into the O-ring groove in the center head. 6. Install the air motor head on the air cylinder. Make sure the top lip of the cylinder fits into the O-ring groove in the air motor head. 7. Install the four socket-head screws (A) through the air motor head and tighten them using the procedure in step 3. Pump Installation See Figure.. Install the pump (A) on the pump support bulkhead and secure it with the screws and sealing washers (B). 2. onnect the air tubing () and fluid hoses () to their corresponding fittings. 205 Nordson orporation Part
6 6 Iso-Flo H Pump Repair Kit Kit Parts Lists : Manual and Automatic Pumps Item Part escription Quantity Note ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ Kit, H, pump repair (: pump) O-ring, Buna-N, square, x in Piston, air O-ring, hot paint, 0.83 x x in Seal, Polypack, polymite with Viton 2: Manual and Automatic Pumps Item Part escription Quantity Note ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Kit, H, pump repair, Iso-Flo, 2: ÁÁÁÁÁÁ O-ring, Buna-N, square, x in. 2 ÁÁÁÁÁ A O-ring, Buna-N, square, 3.25 x in Piston, air O-ring, hot paint, 0.83 x x in Seal, Polypack, polymite with Viton, 3.25 in. ÁÁÁÁÁ Issued 8/5 Original copyright date 996. Iso-Flo, Nordson, and the Nordson logo are registered trademarks of Nordson orporation. Viton is a registered trademark of E.I. upont de Nemours and ompany. Part Nordson orporation
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