Operating and Assembly Manual

Transcription

1 Model 655-IC/PRO/H/K Operating and Assembly Manual Palmor Products Inc Serum Plant Road Thorntown, IN 46071

2 Model 655-IC/PRO/H/K Trac-Vac Parts List Key Part No. Description Qty Frame, Frame, 470-FD Frame, 565-RH Vertical Upright Engine, 5.5HP Briggs Intek I/C Engine, 6.5HP Briggs Intek Pro Engine, 5.5HP Honda Engine, 6HP Kohler CS6T Turbine Housing (5.5HP Briggs, Honda) Turbine Housing (6.5HP Briggs, Kohler CS) Turbine, 5HP (5.5HPBriggs, Honda) Turbine, 6.5HP (6.5 Briggs Pro) Turbine, 6HP (Kohler CS) Inlet, 8 (5.5 HP Briggs, Honda) Inlet, 8 (6.5 HP Briggs, Kohler) Hose Clamp, Hose, 8 x Container Holder, Top Support Filter Support, Double Top Filter, Open Mesh Exhaust Boot, Filter Shield Handle Double Molded Top Seal, Molded Top Container Latch Container, 44 Gallon Spring Nylon Spacer Clevis Pin, Vertical Support Bushing, Bearing, 1 Nylon Wheel, 13 x Caster Yoke Ass y Collar Clamp Collar Clamp Cover Stand Clevis Pin, 1 x Metal Hose Clamp Bent Pin, 5/ Exhaust Hose, Muffler Deflector (Briggs 5.5 & 6.5HP) Muffler Deflector (Honda 5.5HP) A Muffler Deflector (Kohler CS) Hairpin Cotter, 1/ Hairpin Cotter, Caster Bolt, 5/8 x 6 ½ Caster Nut, 5/8 Nylon Ins 2 Key Part No. Description Qty Caster Washer, 5/8 FLW Eyebolt, 5/16 x 2 1/ Grease Zerk, 5/ Hairpin Cotter, 5/ Housing Bolt (all except 5.5HP Honda) Housing Bolt (5.5HP Honda) Turbine Bolt (all except 6.5HP Briggs Pro) Turbine Bolt (6.5HP Briggs Pro) Turbine Washer (all except Kohler CS-none on Kohler) Turbine Set Screw (all) Key Stock (all except 6.5HP Briggs) Key Stock (6.5HP Briggs) Turbine Lock Washer (Honda, Kohler CS) Turbine Lock Washer (6.5HP Briggs Pro) 1 (note: none on 5.5HP Briggs) Connector Clip, Exhaust Hose 1 55 ***-8 Discharge Chute, 8 (tractor specific) ** Hitch Kit, 655 (tractor specific) Warning, Stop Engine x 8 Trac-Vac White on Clear x 12 Trac-Vac White on Clear Danger 2 Optional Accessories: Key Part No. Description Remote Pickup Assembly for 8 hose

3 Trac-Vac Model 655-IC/PRO/H/K

4 Model 655- Trac-Vac Assembly Instructions 1. Slip thick machine bushing (40) onto caster assembly (28) and slip the assembly through the receiver tube on the frame (1), then slip the thin machine bushing (39) onto the caster assembly tube. Secure with 1 collar clamp, slip plastic cover over collar clamp. Repeat for the other caster. Slip stand (31) into receiver on main frame and secure with 3/8 x 2 1/4 clevis pin (24) and 5/16 hairpin cotter (47). See Fig 1 2. Attach hitch (56) to rear of tractor as shown in hitch instructions. Hold frame (1) up to hitch (once installed on tractor) aligning the horizontal receiver tubes up with 1 diameter holes in hitch arms, secure with 1 clevis pins and hairpin cotter clips. Set FD frame (2) onto main frame (1). Align holes in FD-frame (2) with holes in main frame (1) as shown and loosely secure with 2-5/16 x 3/4 bolts, flatwashers and whizlock nuts on the T side of FD-frame, and with 5/16 square bend u-bolt and whizlock nuts on the leg of the FD-frame. Do not tighten. Repeat procedure for second FD-frame. Note: be sure and use the holes on FD-Frame illustrated in Fig. 2 to secure them to the main frame. See Fig Slip vertical upright (4) over leg in FD-frame (2) align the holes and loosely secure with 3/8 x 2 1/2 bolts flatwashers and whizlock nuts. Note: eyebolt brackets on the upright should be positioned toward the containers. Do not tighten. See Fig Set container holder (11) onto T side of FD-frame (2) and align holes. Slip Bushings (25) through the mount holes of both the container holder (11) and the FD-frame (2) and secure with 5/16 x 1 bolt, 5/16 flatwashers and a 5/16 locknut. Tighten bolts until the holder will support container in a tilted position. See Fig Place containers (21) into container frames, rotate the handles to the inside of the vertical uprights. Spin 5/16 nut onto the eyebolt (44) about half way. Slip eyebolt with nut through the hole in the bracket on the side of vertical upright (4) and secure with a 5/16 whizlock nut. See Fig Set top assembly on containers (21) with top support bracket capturing the vertical upright (4). Align 1/2 hole on top support to 1/2 hole on vertical upright (4). Secure molded top with 1/2" x 2 1/2" HHC s and nylock nuts. Tighten until slight drag can be felt when pivoting molded top. See fig Pivot top up and attach springs (22) to eyebolts (44) and spring retainers on top support (12). Lower top assembly to operating position and immediately slip clevis pin (24) thru locking pinhole on top support. Secure pin with 1/8" x 1" cotter key. Attach container latch (20) to molded top with 1/4 x 1/2 truss head bolt and 1/4 whizlock nuts. Slip exhaust boot (15) into molded top and secure with 1/4 x 3/4 bolts, 1/4 flatwashers and whizlock nuts. With molded top assembly setting flat on the containers and latched, tighten all bolts left loose in earlier assemblies (vertical upright and FD-frame bolts). Once tightened rotate top up and down a few times to see if proper alignment has been achieved. If proper alignment was not achieved loosen vertical upright and FD-frame bolts and try again. See Fig Bolt Engine ass y to frame (3) with 5/16 x 1 1/4 bolts and 5/16 locknuts. Note: bolt the engine ass y into the holes closest to the end of the engine plate. Slip engine/frame assembly into receiver on main frame (1). Secure with 5/8 bent pin (34) and 1/2 hairpin cotter (37). See Fig Slip metal hose clamp (33) up onto bottom of exhaust hose (35) and slip both down over exhaust neck on blower housing. Slip other end of exhaust hose (35) into exhaust boot (15) bolted into molded top assembly. Once achieved tighten bolts in metal hose clamp securing exhaust hose to the blower housing, if installed properly the connector clip (54) on the top of the exhaust hose should not have to be clipped to hold the hose into the exhaust boot on molded top unless unit is running (pressurized). Attach discharge chute to tractor, slip intake hose (10) over inlet and secure with 8 band clamp (9). Cut hose to fit to discharge chute, slip onto neck on discharge chute and secure with 8 band clamp. See Fig Read engine operation instructions and service engine before starting

5 Collar Clamp Cover (2x) Machine Bushing, Thin (2x) 1" Collar Clamp (2x) 5/16" x 3/4" Hexbolt (4x) 5/16" Flatwasher (4x) 5/16" Square Bend U-bolt (2x) Machine Bushing, Thick (2x) 3/8" x 2 1 /2" Hexbolts (4x) 3/8" Flatwasher (4x) 3/8" Whizlock nuts (4x) Hairpin Cotter Key, 5/16" 3/8" x 2 1/4" Clevis Pin 1" x 4" Clevis Pin (2x) Hairpin Cotter, 1" (2x) 5/16" Whizlock nut (8x) Fig. 1 Fig. 2 Fig. 3 5/16" Flatwasher (8x) 5/16" Locknut (4x) Eyebolt, 5/16" x 2 1/4 (4x) 5/16" Freenut (4x) 5/16" Whizlock Nut (4x) 1/2" x 2 1/2" Hexbolt (2x) Spacer (4x) 1/2" Nylock (2x) 5/16" x 1" Hexbolt (4x) Fig. 4 Fig. 5 Fig. 6 1/4" x 1/2" Trusshead Screw (4x) 1/4" x 3/4" Hexbolt (4x) Connector Clip Metal Hose Clamp 1/4" Whizlock Nut (8x) Inlet 1/8" x 1" Cotter Pin (2x) Spring (4x) 5/8" Bent Pin Hairpin Cotter, 1/2" 8" Band Clamp (2x) Discharge Chute Fig. 7 Fig. 8 Fig. 9

6 OPERATING PROCEDURE 1. Follow engine manufacturer's instructions in preparing engine for operation. 2. Inspect area to be vacuumed and pickup all harmful objects and litter. Rocks and other harmful debris can do serious damage to vacuum assembly and cause bodily injury. 3. For best vacuuming results operate tractor at manufacturer's recommended speed for best cutting. If grass is high, mow first and vacuum on the second pass. 4. When mowing keep discharge chute to the outside of cutting area for better cut and efficient pickup of grass clippings and leaves. 5. Your vacuum is preset to run at approximately 3200-RPM (380), 3800-RPM (385), at no load. Do not slow down engine. 6. SHUT OFF ENGINE TO UNLOAD. 7. When operating tractor on slope or grade, exercise extreme caution. Do not cut across grade or slope. Mow directly up and down hills. 8. Periodically check all fasteners for tightness. 9. Listen for unusual vibration of engine or air turbine. If excessive vibration is present, STOP engine and check for damage to turbine fan. 10. Always shut off tractor engine and vacuum engine before servicing. 11. Replace deflector shield when discharge chute is removed. 12. When removing clogs, SHUT OFF ALL ENGINES. EXTENDED STORAGE PROCEDURES 1. Wash and clean vacuum, and lubricate any lubrication points. 2. Drain fuel from the tank and run vacuum until fuel is exhausted in carburetor. 3. Drain and change the engine oil. 4. Clean tires and check pressure. Raising and supporting unit with weight off tires is recommended. 5. When storing a unit with Rubbermaid containers, remove containers, remove clevis pin from top support, and rotate top around to completely open. TRAC VAC WARRANTY POLICY Palmor Products, Inc. will repair or replace, free of charge, any part, or parts that are defective in material or workmanship or both for a period of one year residential use, and 90 day s for commercial and rental use. The purchaser will pay transportation charges on parts submitted for replacement under warranty. For warranty service, contact your local dealer from whom the unit was purchased. There are no other express or implied warranties. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. PALMOR PRODUCTS, INC Serum Plant Rd.-Thorntown, IN Phone: Trac-Vac Web Page: palmor@trac-vac.com