System 150 AGI-3 Installation Guide
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1 AGCO DT200B, Challenger MT600C, MF8600 and Valtra S series Part Number AGA3847 Rev. 1.4 Copyright Topcon Precision Agriculture December, 2010 All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or otherwise reproduced without express written consent from Topcon.
2 Terms and Conditions Thank you for buying this Topcon product. This manual has been prepared to assist you with the servicing of the product and its use/maintenance is subject to these Terms and Conditions and any more fully set forth in an Operator s Manual. Usage and Safety Improper use of the product can lead to death or injury to persons, damage to property and/or malfunction of the product. The product should only be repaired by authorized TPA service centres. You should closely review the safety warnings and directions as to the proper use of the product in this manual and at all times comply with the same. Copyrights All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or allow any third parties access to, any graphics, content, information or data in this manual without TPA s express written consent and may only use such information for the care and operation of your product. The information and data in this manual are a valuable asset of TPA and are developed by the expenditure of considerable work, time and money, and are the result or original selection, coordination and arrangement by TPA. Trademarks ZYNX, PROSTEER, EAGLE, KEE Technologies, Topcon, Topcon Positioning Systems and Topcon Precision Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are trademarks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product and company names mentioned herein may be trademarks of their respective owners. Website and other statements No statement contained at the website of TPA or any other Topcon Group company or in any other advertisements or TPA literature or made by an employee or independent contractor of TPA modifies these Terms and Conditions (Including the software licence, warranty and limitation of liability). Limited Warranty Electronic and Mechanical Components -TPA warrants that the electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer. TPA warrants that all valves, hoses, cables and mechanical parts manufactured by TPA shall be free of defects in materials and workmanship for a period of 90 days from the date of sale. Return and Repair - During the respective warranty periods, any of the above items found defective may be shipped to TPA for repair. TPA will promptly repair the defective item at no charge, and ship it back to you. You must pay the shipping and handling charges in respect of the same. Calibration or components, labour and travel expenses incurred for in-field removal and replacement of components are not covered in this warranty policy. Damage to components due to negligence, abuse or improper use, maintenance, modification or repair is NOT covered under this warranty.
3 Disclaimer of Warranty Other than for the above warranties or warranties in an appendix or a warranty card accompanying the product, this manual and the product are provided as is. There are no other warranties and to the extent allowed by law TPA excludes all implied terms, conditions and warranties in respect of the manual and the product (including any implied warranty or merchantability or fitness for any particular use or purpose). Liability Limit and Indemnity TPA and its dealers, agents and representatives shall not be liable for technical or editorial errors or omissions contained herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance or use of this material or the product (including where TPA has been advised of the possibility of such damage). Such disclaimed damages include but are not limited to loss of time, loss or destruction of data, loss of profit, savings or revenue or loss of or damage to the product. In addition, TPA is not responsible or liable for damages or costs incurred in connection with obtaining substitute products or software, claims by others, inconvenience, or any other costs. In any event, TPA s liability to you or any other person for any claim, loss or damage (in contract, tort or on any other basis) will be limited (in TPA s option) to either (a) the replacement or repair of the product, or (b) payment of the cost of replacing or repairing the product. You indemnify and hold TPA harmless against any claim, action, damage, loss, liability or cost (including legal fees) which TPA incurs arising from (a) your operation, use and/or maintenance of the product other that in accordance with the terms set out in this manual, or (b) your negligence or wrongful act or omission in respect of the product. Other These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms and Conditions will be governed by, and construed in accordance with: the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or dispute); or the laws of the State of California if the product is sold and supplied to you outside of Australia. All information, illustrations, and applications contained herein are based on the latest available information at the time of publication. TPA reserves the right to make product changes at any time without notice. If any part of these Terms and Conditions would be unenforceable, the provision must be read down to the extent necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity and enforceability of the remainder of these Terms and Conditions. Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or a representative at our corporate facility. Topcon Precision Agriculture 14 Park Way Mawson Lakes, South Australia Phone: Fax:
4 Service Information Service assistance can be provided by contacting your local TPA Authorised Dealer or by calling the Topcon Precision Agriculture Service Centre. Phone: Fax: am to 5pm (Adelaide Local Time), Monday through Friday. Manual Conventions Supplementary information that can help you configure, maintain, or set up a system. Notification that an action will result in systems damage, loss of data, loss of warranty, or personal injury. Supplementary information that can have an effect on system operation, system performance, measurements, or personal safety. UNDER NO CIRCUMSTANCES SHOULD THIS ACTION BE PERFORMED. Notification that an action has the potential to adversely effect system operation, system performance, data integrity, or personal health.
5 Table of Contents TOC 1 Introduction 1-1 About this Kit 1-2 Kit Components 1-2 Installation Overview 1-3 Safety Guidelines Hardware Installation 2-1 Install the AGI-3 antenna 2-2 Remove Interior Panelling to Route Harness 2-3 Install AGA4255 Power Adapter Harness 2-5 Connect and Route the Serial Harness 2-7 Connect and Route the GX-45 Harness 2-8 Connect AGA3836 Cab Harness to GX-45 console 2-10 Final Check 2-11 Power Switch Information 2-11 GPS Antenna Offset 2-11 A Kit Contents A-1 AGA3847 Rev 1.4 i
6 Table of Contents ii
7 Introduction Chapter 1 This chapter will give you a brief introduction to the kits, the required kit components and a system layout of the connections. Chapter Contents About this Kit 1-2 Kit Components 1-2 Installation Overview 1-3 Safety Guidelines 1-3 AGA3847 Rev
8 About this Kit This kit is used to install the System 150 AGI-3 Auto-Steering system into AGCO DT200B, Challenger MT600C, MF 8600 and Valtra S series tractors. This kit is only suitable for tractors that are factory fitted Auto-Guide (AG) ready. Once fitted, you will be able to perform Auto-Steering from your System 150 console. This kit can only be used for installations on the following tractors: AGCO DT205B, 225B, 250B, 275B, 300B MF8650, 8660, 8670, 8680, 8690 Challenger MT645C, 655C, 665C, 675C, 685C Valtra S232, 262, 292, 322, 352 The PVED-CL must have firmware 1.35 installed. Contact your authorized AGCO dealer to reprogram and set the valve with the latest firmware and parameters before operating the System 150. Kit Components You will need the following harnesses in order to perform this installation. The following items can be found in your AGA3858 System 150 to suit AGCO DT200B, Challenger MT600C, MF8600 and Valtra S series Auto-Steering kits. Part Number AGA3836 AGA3859 AGA4255 Description AGCO DT200B, CHALLENGER MT600C, MF8600 AND VALTRA S SERIES CAB HARNESS HARNESS, AGI-3 ROOF POWER ADAPTER LRT TRACTOR 1-2
9 Installation Overview The installation of the AGI-3 auto-steer system is divided into 3 main parts: Installing the AGI-3 Antenna Connecting System 150 Steer Interface Harness Connecting Power Harness The installation of the AGA3858 kit will take approximately 2 hours. By following the instructions in this manual, you should be able to perform a successful fit-up of your autosteering system. Safety Guidelines Do not perform the installation while the tractor is running. Ensure that the tractor has been turned off and has been left to cool down before performing the installation. Do not perform the installation alone. Ensure there is someone with you at all times to both assist you and also to obtain help should any injuries occur during the installation. The installation involves climbing on and under the tractor, so ensure that you are wearing the appropriate attire and footwear. Covered shoes with good traction are a must. To protect yourself from cuts, scrapes, dirt and dust, wear clothing that covers your arms and legs completely. It is very important that the harnesses are positioned neatly, securely and safely away from anything that may pinch, crush, melt, cut or damage the harness in any way. Inside the cabin, attempt to route the harness along the edge either on the floor, along a bar or within the wall of the cabin. This keeps the harness out of the way during normal operations and avoids accidentally tripping over or pulling the harness. Outside the cabin, ensure that none of the harnesses are loose and that they do not sway or swing around when the tractor is in motion. Damage on harnesses outside the cabin mainly occurs due to getting crushed between moving parts or melted when routed over surfaces that get very hot during tractor operations. Because of this, it is important that you follow the installation guidelines and associated warnings particularly when routing the harness outside the cabin. It is recommended that the power connector only be attached at the end of the installation to prevent any risk of electrocution during the installation. AGA3847 Rev
10 1-4
11 Hardware Installation Chapter 2 The sections in this chapter provide step-by-step instructions on how to install your AGI-3 auto-steer system Chapter Contents Install the AGI-3 antenna 2-2 Remove Interior Panelling to Route Harness 2-3 Install AGA4255 Power Adapter Harness 2-5 Connect and Route the Serial Harness 2-7 Connect and Route the GX-45 Harness 2-8 Connect AGA3836 Cab Harness to GX-45 console 2-10 Final Check 2-11 Power Switch Information 2-11 GPS Antenna Offset 2-11 AGA3847 Rev
12 Install the AGI-3 Antenna Procedure Place the antenna with pre assembled AGI-3 side mount onto the Autoguide roof mount. Connect and secure the Autoguide roof harness 40 pin connector to the AGI-3 by tightening the thumbscrew. Secure the antenna by lowering the swell latch. Remove the autoguide bulkhead dust cap and place in its holder. Connect AGI-3 autoguide ready roof harness to bulkhead and secure connection by pushing connector latch forward. AGI-3 installation is complete. Ensure that there are no magnets placed either on the same bracket or within 0.5m of the AGI-3 receiver as this can interfere with the sensitive electronics within the receiver and lead to a loss in steering accuracy
13 Remove Interior Panelling to Route Harness Procedure Remove the calculator box cover and fuse box cover first by lifting the swell latches and removing the panels. Remove the RHS rear corner post cover. 1 2 AGA3847 Rev
14 Remove Interior Panelling to Route Harness Procedure 3. Remove the RHS trim panel. 4. Finally, move the switch assembly panel. The switch panel only needs to be moved enough so you can gain access. It is not necessary to completely remove the assembly
15 Install AGA4255 Power Adapter Harness Procedure Remove the 2 screws retaining the RHS kick panel. Remove the kick panel by pulling towards the left side of the cab and lifting the panel gently. Gently move the switch panel assembly and route the AGA4255 harnes down the LHS of the cab to the lower kick panel area. Locate the auxillary power harness and disconnect the 3 wire connector. Remove the connector on the brown wire labelled X Using a small blade screwdriver place the tip of the screw driver between the bottom of the terminal and the connector. Twist the screwdriver gently to push the bottom of the connector out away from the terminal and pull the insulation off the terminal a 2a 4b 2b AGA3847 Rev
16 Install AGA4255 Power Adapter Harness Procedure 5. Place approxamatly 10cm of the supplied heat shrink over the wire. Connect the spade connector with brown wire from the AGA4255 labelled X250-5 to the terminal. 6. Using a heat gun, carefully heat the heatshrink until it moulds around the connection evenly, sealing the connection. 7. Remove the LHS lower connector with black wire from the back of the aux power connector labelled X Repeat the process with the connector X250-1 and connect to the black wire of AGA4255 labelled X
17 Connect and Route the Serial Harness Procedure Locate the autoguide serial connector located in the front of the calculator box area. If the autoguide serial connector has no backshell, install the supplied Sub D connector backshell kit. If the autoguide serial connector is male with female pins - install the 2 supplied stand offs to the YELLOW cable joiner and connect to the autoguide serial connector. Secure the connection by tigntening the screws. If the autoguide serial connector is female with male pins - install the WHITE cable joiner and connect to the autoguide serial connector. Secure the connection by tigntening the screws. Relocate the autoguide serial harness to the fuse box area by pulling the harness towards the back of the cab and routing the harness to the fuse box area. Place the connector next to the previously installed AGA4255 power adapter harness AGA3847 Rev
18 Connect and Route the GX-45 Harness Procedure Route the AGA3836 GX-45 harness under the switch panel trim to the fuse box area. Connect the AGA4255 LRT power harness to the AGA3836 GX-45 harness. Connect the Autoguide serial harness to the AGA3836 GX-45 harness and secure the connection by tighening the screws. Route the power and serial harnesses under the cab trim and around the fuse panel circuit board
19 Connect and Route the GX-45 Harness Procedure 5. Secure the GX-45 harness with cable ties. Proceed to modify the rear cab cornerpost trim to allow for the harness to route correctly. 6. Reinstall cab trim panels in the reverse order removed. 5a 5b 6 AGA3847 Rev
20 Connect AGA3836 Cab Harness to GX-45 console Procedure Attach the ball mount to the bar located on the right side of the cab Connect the AGA3836 harness to the GX-45 console as shown The connections on the GX-45 are color coded to match the connectors on the AGA3836 harness. Ensure all connectors are attached to the correct connection points 3. Adjust the console to a position that is comfortable for viewing from the driver seat
21 Final Check Use this checklist to confirm the fitup AGI-3 Antenna mounted securely on vehicle roof AGA3859 Roof Harness connected to AGI-3 AGA3836 Cabin Harness connected to System 150 console All harnesses have been routed properly and are secure Power Switch Information The power switch can be used to manually turn power ON or OFF to the AGI-3 receiver and steering valve. When the switch is in the OFF position the AGI-3 and steering valve are powered off. When the switch is in the centre position the AGI-3 is powered on but the steering valve remains powered off. When the switch is in the top position the AGI-3 and steering valve are powered on. GPS Antenna Offset When the AGI-3 quick release roof mountis used, the AGI-3 antenna will not be perfectly centered. There will be an offset of 44 mm to the left of the vehicle (relative to a forward facing position). When setting up the GPS location in the software, this offset must be entered to maintain the steering accuracy of the auto-steer system. Front of Vehicle AGA3847 Rev
22 Notes:
23 Kit Contents Appendix A The chapter provides a list of all the parts that you will find in your kit in order to install the System 150 AGI-3 Auto Steer properly. Chapter Contents AGA3858 System 150 A/STEER Kit Suit AGCO DT200B, Challenger MT600C, MF8600 and Valtra S series A-2 AGA3847 Rev 1.4 A-1
24 AGA3858 System 150 A/STEER Kit Suit AGCO DT200B, Challenger MT600C, MF8600 and Valtra S series Part Number Description QTY AGY1229 DB9 M-M GENDER CHANGER 1 AGA3836 HRNS, AGCO LRT/SRT TRACTOR 1 AGA3847 MANUAL, SYS150 CHALLENGER 600C 1 AGA HARNESS, AG2 ROOF 1 AGY TY-WRAP, 14.5" THICK 25 AGW289 WARRANTY CARD, AG UNIVERSAL 1 AGA4255 POWER ADAPTER LRT TRACTOR 1 B106 Ram mount U bolt Base 1 E210 heatshrink 0.2m F399 Spacer hex 4-40 stand off 2 Y677 Sub D joiner 1 Y417 Sub D Backshell kit 1 A-2
25 Notes: AGA3847 Rev 1.4 A-3
26 Notes: A-4
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