65 \\SERVER\CATALOG 2016\2016 Catalog Rev 2 HYDRAULIC CONTROLLER UC4HD / UC4MHD B44 IMPORTANT SAFEGUARDS INTRODUCTION AND FEATURES BENEFITS UC4MHD B44
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1 HYDRAULIC CONTROLLER UC4HD / UC4MHD B44 UC4MHD B44 UC4HD B44 IMPORTANT SAFEGUARDS Read Instructions: All Safety, installation, and setup instructions should be read before installing or operating the UC4HD/UC4MHD and encoder feedback system. Failure to follow the installation and setup instruction may result in unsatisfactory performance, equipment damage, or physical injury. 1. Service: There are no user serviceable parts contained herein. Refer all service to qualified service personnel only. 2. Risk of Electrical Shock: Do not remove the valve controller except when servicing the valve. Always turn off all electrical power sources before servicing any mechanical part or assembly. Do not place metal objects in contact with the energized Electronic Control Board at any time. 3. UC4HD/UC4MHD Power Sources: The UC4HD/UC4MHD Electronic Elevator Control Valve uses multiple electrical power sources. Hazardous voltages may be present even if one source to the UC4HD/UC4MHD is secured. Verify all voltage sources to the UC4HD/UC4MHD are secured before making repairs. 4. Wiring: All wiring should be routed in such a way that it is not likely to be pulled, pinched, stepped on, have objects placed on it, or damaged in any way. INTRODUCTION AND FEATURES The Maxton UC4HD / UC4MHD was designed to relieve common pain points with lost time and labor due to call backs and incorrect valve adjustments that become most problematic on high duty heat trouble hydraulic elevators. Simple menu driven screen walks through an up and down learn run for quick setup and adjustment if desired. This is the best overall value in commercial hydraulic elevator control valves today. BENEFITS Self-adjusted through two learn runs and two entered data points. Valve setup time after install less then 5 minutes. Drop in retrofit to Maxton UC4/4M plumbing configurations. No adjustment required (seasonal or otherwise). Optimal solution for troublesome hot high duty low rise applications. Stabilized leveling speed achieved in shortest distance possible reducing heat generation. Reduce run times for a more efficient system. Compensated for temperature/pressure (load). No pre-programming required. Traction like ride & high duty performance. Closed loop feedback system Parts available from Maxton Free technical support Made in the USA 65
2 HYDRAULIC CONTROLLER UC4HD / UC4MHD B44 SPECIFICATIONS UC4HD / UC4MHD UC4MHD SHOWN Flow Range Operating Pressure USA METRIC MAX 185 gpm MAX 700 lpm Min 100 psi 7 bar Max 800 psi 55 bar Jack / Tank Ports 2 NPT *Thread to Groove Adapter (2 ) Pump Port 2 NPT or 2 Grooved Gauge Port B Gauge Port A Pressure Port S Operating Temperature ºF 26-65ºC Hydraulic ISO VG ºF Oil Type or equivalent biodegradable oil Electrical Input Provided by Elevator Contractor Valve Controller Power Supply +24 VDC 5.0A (Regulated) Pump Disable Circuit +115 VAC or 208/230 VAC Coil Input Signals +115 VAC or 208/230 VAC Overall Dimensions: Width: 8 7/ mm Height: 9 3/ mm Depth: 11 1/ mm Weight: 23 lbs 10.4 kg. MAJOR COMPONENTS & PORT LOCATIONS Use pipe fittings with the following port locations as shown: Pump: 2 NPT or 2 Grooved Jack: 2 NPT * Tank: 2 NPT * CENTER LINE OF CENTER LINE OF 1 1/2 (38mm) 9 3/4 (247.7mm) 11 1/8" (282.6 mm) 9 1/2 (241.3mm) 4 1/4 (108mm) 8 (203mm) 2 3/16 (55mm) UC4MHD SHOWN 3 13/16 (97mm) 8 7/16" (214 mm) 3 13/16 (97mm) Top View 8 7/16" (214 mm) Front View 66
3 HYDRAULIC CONTROLLER EMV10 B44 IMPORTANT SAFEGUARDS Read Instructions: All Safety, installation, and setup instructions should be read before installing or operating the EMV10 Electronic Motor Valve. Failure to follow the installation and setup instruction may result in unsatisfactory performance, equipment damage, or physical injury. 1. Service: There are no user serviceable parts contained herein. Refer all service to qualified service personnel only. 2. Risk of Electrical Shock: Do not remove the valve cover except when making adjustments or servicing the valve. Always turn off all electrical power sources before servicing any mechanical part or assembly. Do not place metal objects in contact with the energized Electronic Control Board at any time. 3. EMV10 Power Sources: The EMV10 Electronic Motor Valve uses multiple electrical power sources. Hazardous voltages may be present even if one source to the EMV10 is secured. Verify all voltage sources to the EMV10 are secured before making repairs. 4. Wiring: All wiring should be routed in such a way that it is not likely to be pulled, pinched, stepped on, have objects placed on it, or damaged in any way. 5. Retain User Manual: The user manual should be retained for future reference. INTRODUCTION AND FEATURES The Maxton EMV10 Electronic Motor Valve was designed to meet a growing demand for low use limited access (LULA), handicapped and residential hydraulic elevator applications. The EMV10 combines hydraulic and electronic control to provide excellent ride quality. The EMV10 has all the features found in a commercial hydraulic control valves plus electronic safety control and adjustments allowing quick set up and easy problem analysis. FEATURES Quick set up and less field adjustments required. Built in pressure and viscosity compensation. Ride performance is maintained from empty to fully loaded condition. Acceleration and deceleration are independent of load and oil viscosity. Regulated contract down speed, up leveling speed and down leveling speed. Stabilized leveling speed is achieved in a very short distance. 67
4 SPECIFICATIONS EMV10 SPECIFICATIONS USA METRIC Flow Range 3-12 gpm lpm Operating Pressure Min 150 psi 10 bar Max 1000 psi 69 bar Line Ports Gauge Ports B Pressure Port S 3/4 NPT Operating Temperature ºF 26-65ºC Oil Type Hydraulic ISO VG ºF or equivalent biodegradable oil Electrical Input Provided by Elevator Contractor Valve Controller Power Supply +24 VDC 3.2A (Regulated) Pump Disable Circuit +110 VAC Coil Input Signals +110 VAC Overall Dimensions: Width: 5-7/ mm Height: mm Depth: mm Weight: 14 lbs. 6.4 kg. MAJOR COMPONENTS & PORT LOCATIONS EMV10T SHOWN Pressure switch port S (on valve body) Motor Flow Control (MFC) Assembly Valve Control Board (VCB) Check Closing Orifice /Down Strainer Relief Adjuster JACK Port Compensator Strainer Access Programming Port Down (DV) Solenoid & Coil Check Open Orifice Manual Lowering Port JACK Pressure Gauge Port B TANK Port 68
5 RV100 CONVERSION KIT If you're stuck replacing an old CemcoLift RV100 control valve this is your solution. Maxton has fabricated a simple drop in replacement without the headache. The Maxton RV100 Conversion Kit not only makes for a simple control valve modernization, but decreases set up time and improves elevator ride performance with an upgrade to Maxton's electronic residential/lula control valve the EMV10. RV100 Conversion Kit includes: Simple drop in solution EMV10 valve preset for your job specs Low pressure switch (PSNO-2) Power Supply Complete set of plumbing connections Complete set of electronic hook ups Contact Maxton for pricing and consult on your Cemco RV100 modernization project. You and your customer will be glad you did. 69
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