TABLE OF CONTENTS: CONTENTS. Description. Table of Contents. A1. Bodyset. B1. Front Wheel Set. B3. Rear Wheel Set. C2. Gearbox Set. D1.
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1 PARTS MANUAL
2 CONTENTS Description TABLE OF CONTENTS: Page Table of Contents A1. Bodyset B1. Front Wheel Set B3. Rear Wheel Set C2. Gearbox Set D1. Brake Set E1. Handle Bar Set F1. Front Fork with Steering Set G1. Assembly G3. Decks G4. Rear Assembly G5. Seat Assembly H. 50cc Exploded Engine Parts I. 40cc Exploded Engine Parts
3 A1. BODY SET A1. BODY SET A1-1 3COPM0551A OPEN LEVER FOLDING PIN 1 A1-2 3EVO20522A FRONT NECK FOLDING PIN 1 A1-3 3COPM0540A OPEN LEVER 1 A1-4 3CORE0500A FRONT NECK E RING 2 A1-5 3CORE0900A OPEN LEVER E RING 2 A1-6 3EVO20521A FRONT NECK PLATE WASHER 2 A1-7 3EVO20521A FRONT NECK PLATE BULTE WASHER 2 A1-8 3CON06000A FRONT NECK PLATE BULTS 1 A1-9 3CO106075B FRONT NECK PLATE BULTS 1 A1-10 3EVO20530A FRAME 1 A1-11 3EVO20510A SUPPORT TUBE 1 A1-12 3COPM0552A OPEN LEVER SPRING 1 A1-13 3EVO20524A FRONT NECK TOP SPACER 1 A1-14 3CO206010A M6 SPACER BOLT 2 2
4 B1. FRONT WHEEL SET B1. FRONT WHEEL SET COMPLETE FRONT WHEEL SET B1-1 3EVO20410A FRONT RIM 1 B1-2 3COPM0406A 10" TIRE 1 B1-3 3CO106055A FRONT FOLDING BULTS 3 B1-4 3CON06000A SIDE PLATE ENG BOLT 3 B1-5 3COPM0404B L12.5 WHEEL SPACER 1 B1-6 3CO510150C FRONT WHEEL BULTE 2 B1-7 3COPM0405A L18 SPACER 1 B1-8 3CON10000A FRONT WHEEL BOLT 1 B1-9 3CO510160A FRONT WHEEL BULTS 1 B1-10 3COPM0407A 10" INNER TIRE(Tube) 1 B1-11 3COPM0408A TIRE CAP 1 B1-12 3COW13061A M6 WASHER 6 3
5 B3. REAR WHEEL SET B3. REAR WHEEL SET COMPLETE REAR WHEEL SET B3-1 3EVO20810A BACK RIM 1 B3-2 3COPM0406A 10" TIRE 1 B3-3 3EVO20821A PULLEY WHEEL FLANGE 1 B3-4 3EVO20820A 86T PULLEY WHEEL 1 B3-5 3CO205012C DISK BULTS 6 B3-6 3CO206016A BACK WHEEL BELT BOLTS 5 B3-7 3CON06000A BACK WHEEL BELT BOLT 5 B3-8 3COW13061A M6 WASHER 6 B3-9 3CO106055A FRONT FOLDING BULTS 3 B3-10 3CON06000A SIDE PLATE ENG BOLT 3 B3-11 3COPM0404B L12.5 WHEEL SPACER 1 B3-12 3COPM0405A L18 SPACER 1 B3-13 3CO510150C FRONT WHEEL BULTS 2 B3-14 3CON10000A BACK WHEEL BULT 1 B3-15 3CO510165B BACK WHEEL BULTS 1 B3-16 3COPM0407A 10" INNER TIRE (Tube) 1 B3-17 3COPM0408A TIRE CAP 1 4
6 C2. GEAR BOX SET C2. GEAR BOX SET ASS-2-1 2EVO20700A COMPLETE GEAR BOX 5
7 C2. GEAR BOX SET No.2 C2. GEAR BOX SET No.2 C2-1 3EVO20708A SPACER CAM 1 C2-2 3EVO20701A BELT ASS PLATE 2 C2-3 3EVO20702A SPACER 2 C2-4 3COPM0308A AOG NUT C2-5 3CO906110A STUD 1 C2-6 3CON06000A STUD M6 BOLT (NYLON) 4 C2-7 3CON06000B STUD M6 BOLT 3 C2-8 3COW16061A GEAR BOX M6 WASHER 5 C2-9 3COPM0791A BELT TENSIONER BUSH 1 C2-10 3CO106055A BELT CAM SPACER BULTS 1 C2-11 3CO106080A TENSIONER BUSH BULTS 1 6
8 C4. GEAR BOX SET No.4 C4. GEAR BOX SET No.4 ASS-2-2 2EVO20701A TOP SHAFT ASSEMBLY C4-1 3EVO20711A TOP SHAFT 1 C4-2 3EVO20743A TOP SHAFT GRAR 14T 1 C4-3 3COB06000A BEARING 28X8 2 C4-4 3COPM0752A BELT CAM 2 C4-5 3COB06000A 10X26 BEARING 2 C4-6 3EVO20741A TOP PULLEY T 1 C4-7 3COPM0751A BEARING CAP 26X10 1 C4-8 3EVO20721A CLUTCH HOUSING SET 1 C4-9 3CO108015A SIDE PLATE ENG BULTS 1 C4-10 3CO CLUTCH HOUSING BULTS 1 C4-11 3EVO20722A CLUTCH PLATE BRACKET 1 C4-12 3EVO20785A TOP SHAFT RIGHT SPACER 1 C4-13 3EVO20784A TOP SHSFT LEFT SPACER 1 7
9 C6. GEAR BOX SET NO.6 C6. GEAR BOX SET No.6 ASS-2-3 2EVO20702A BOTTOM SHAFT ASSEMBLY ASS-2-3b PART BOTTOM SHAFT ASSEMBLY C6-1 3COM0754A BEARING CAP 30X15 2 C6-2 3COB06002A BEARING 30X15 2 C6-3 3COPM0753A SPACERS 2 C6-4 3EVO20744A BEARING ONE WAY SPACER 1 C6-5 3EVO20712A MANULE SHAFT22 1 C6-6 3COBF3020A ONE WAY OUTER BEARING 1 C6-7 3EVO20731A ONE WAY PULLY FINAL13 1 C6-8 3EVO20742A PULLEY CENTER (17T) 1 C6-8a 18T pully C6-9 3EVO20771A SMALL BELT C6-10 3CORC1900A D19 C RING 1 C6-11 3CO406008A M6X8 BULTS 1 C6-12 3CO404004A M4X4 BULTS 2 STEEL HOUSING 1 8
10 C8. GEAR BOX SET No.8 C8. GEAR BOX SET No.8 C8-1 3EVO20704A CLUTCH PLATE 2 3 C8-2 3EVO20765A CLUTCH PLATE 2 C8-3 3COB06204A BEARING 20X47 1 C8-4 3EVO20703A CLUTCH PLATE 1 1 C8-5 3COBL1910A 6X19 BEARING 1 C8-6 3EVO20732A 2ND GEAR CLUTCH 1 C8-7 3EVO20771A SMALL BELT C8-8 3EVO20707A CLUTCH COVER 1 C8-9 3EVO20705A CLUTCH LEVER 1 C8-10 3CO105015A M5X15 BULTS 1 C8-11 3CON05000A M5 BOLT (NYLON) 1 C8-12 3COW16061A GEAR BOX M6 WASHER 1 C8-13 3CO106015A CABLE ROLLER BULTS 1 C8-14 3CON06000A STUD M6 BOLT (NYLON) 1 C8-15 3COPM0313A CABLE ROLLER 1 9
11 D1. BRAKE SET D1. BRAKE SET D1-1 3COPM0302A REAR BRAKE 1 2 D1-2 3CO10603B BRAKE BLUTS 1 D1-3 3COW13061A BRAKE WASHER 4 D1-4 3CON06000A BRAKE BOLT 4 D1-5 3COPM0301A REAR BRAKE 2 1 D1-6 3COPM0313A CABLE ROLLER 1 D1-7 3COPM0304A PAD 2 1 D1-8 3COPM0303A PAD 1 1 D1-9 3COPM0306A ADG NUT 1 1 D1-10 3COPM0307A ADG NUT 2 1 D1-11 3CO103020B BRAKE ROLLER BULTS 1 D1-12 3COPM0312A BRAKE SPRING 1 D1-13 3COW17081B ADG WASHER 1 D1-14 3COPM0305A DISK HOT 1 D1-15 3CO205012C DISK BULTS 6 10
12 E1. HANDLE BAR SET E1. HANDLE BAR SET E1-1 3EVO20130A HANDLEBAR CAP SET 1 E1-2 3CO108025A HANDLEBAR BULTS 6 E1-3 3EVO20110A HANDELBAR 1 E1-4 3COPM0308A LEFT BRAKE LEVER SET 1 E1-5 3COPM0309A RIGHT BRAKE LEVER SET 1 E1-6 3COPM0120A GRIP 2 E1-7 3EVO20761A CLUTCH LEVER SET 1 E1-8 3EVO20921A GAS LEVER SET 1 E1-9 3EVO20310A FRONT BRAKE INNER 1 E1-10 3EVO20311A BACK BRAKE INNER 1 E1-11 3EVO20762A CLUTCH INNER 1 E1-12 3EVO20922A GAS INNER 1 E1-13 3EV020923A KILL SWITCH 1 E1-14 3COPM0314A INNER ELBOW 4 11
13 F1. FRONT FORK WITH STEERING SET CAM LINK SUSPENSION KIT F1-1 3COPM0151A RETAINER FLANGE 1 F1-2 3EVO20140A MX-STEERING TUBE 1 F1-3 3COPM1070A MAX STEERING CAP 1 F1-4 3COPM0160A HEAD SET 1 F1-5 3COPM0152A RETAINER FLANGE SHOCK 1 F1-6 3COPM0271A BUSHES FRONT SUSPENSION 8 F1-7 3EV2X0230A FRONT LINKS EVO SHOCK 4 F1-8 3EV2X0240A FRONT SHOCK 1 F1-9 3COW13061B FRONT FORK WASHER 8 F1-10 3COPM0236A L 36.4 SPACER 2 F1-11 3CON08000A FRONT FORK BOLT 5 F1-12 3CO108100A FRONT FORK L100 BULT 2 F1-13 3CO108210A FRONT FORK L210 BULT 1 F1-14 3CO108060A FRONT FORK L60 BOLT 2 F1-15 3COW13061A TOP SHOCK WASHER 2 F1-16 3CO106040A L40mm TOP SHOCK BULTS 1 F1-17 3CON06000A TOP SHOCK M6 BOLT (NYLON) 1 F1-18 3EV2X0220A LEFT FRONT FORK 1 F1-19 3EV2X0210A RIGHT FRONT FORK 1 F1-20 3COPM0320A L28 SPACER 4 F1-21 3EVO20210A FRONT FORK R 1 F1-22 3EVO20220A FRONT FORK L ASM 1 F1-23 3COW17081A FRONT FORK WASHER 4 F1-24 3CON08000A FRONT FORK BOLT 2 F1-25 3CO108135C FRONT FORK BULTS 2 F1-26 3COPM0150A RETAINER FLANGE 2 EVO 2 FRONT FORK SET EVO 2X FRONT FORK SET F1. FRONT FORK WITH STEERING SET 12
14 G1. ASSEMBLY G1. ASSEMBLY G1-1 3EVO20630A SWING ARM 2 SPEED 1 G1-2 3EVO20620A SIDE PLATE ENG 1 G1-3 3EVO20610A NEW ENGING MOUNT 1 G1-4 3EVO20580A TENSIONER BENT 1 G1-5 3EVO20781B L20 SPACER 3 G1-6 3EVO20782B L125.5 SPACER 1 G1-7 3EVO20783B L147.5 MAIN SPACER 1 G1-8 3EVO20560A SIDE STAND 1 G1-9 3COPM0571A SIDE STAND BUSH 1 G1-10 3COW17081A M8 WASHER 10 G1-11 3COW13061A M6 WASHER 11 G1-12 3CO106035E L40mm ENG BULTS 2 G1-13 3CO106030A L30mm GERA PLATE BULTS 1 G1-14 3CO106165D L165mm ENG BULTS 1 G1-15 3CO106020A SIDE PLATE ENG SHORT BULTS 2 G1-16 3CO106045B SIDE PLATE ENG LONG BULTS 1 G1-17 3CON06000A SIDE PLATE ENG BOLT 3 G1-18 3CO306030A L30mm GEAR PALTE BULTS 1 G1-19 3CO106015C L15mm ENG BULTS 1 G1-20 3CO108055B SWING ARM LONG BULTS 2 G1-21 3CO108045B SWIND ARM SHORT BULTS 3 G1-22 3CON08000A FRONT FORK BOLT 5 G1-23 3CO508025A TENSIONER BENT BULTS 1 G1-24 3COPM0581A TENSIONER BENT HOLD SPRING 1 G1-25 3CO605030A SIDE STAND BLUTS 1 G1-26 3COPM0572A SIDE STAND SPRING 1 G1-27 3CON08000A FRONT FORK BOLT 5 13
15 G3. DECKS G3. DECKS G3-1 2EVO20010A GOLD DECK 1 G3-2 3CO306012A DECK SHORT BULTS 13 G3-3 3EVO20020A RED DECK 1 G3-4 2EVO20030A BLUE DECK 1 G3-5 2EVO20040A PURPLE DECK 1 G3-6 2EVO20050A SILVER DECK 1 3COPM0090A SCRUB BOARD 1 3COPM0091A SCRUB BOARD CAP 1 2EVO20060A Black Tape (EVO 2) 1 2EVO2X0060A Black Tape (EVO 2X) 1 3COP21210A EVO Sticker 1 14
16 G4. REAR ASSEMBLY G4. REAR ASSEMBLY G4-1 3EVO20822A 5M 650 BELT 1 G4-2 3EVO20910A ENGINE Active 50cc 1 G4-3 3EVO20640A REAR MUD GARD Black 1 G4-3a REAR MUD GARD Chrome G4-4 3CON10000A BACK WHEEL BOLT 1 G4-5 3CO510150C FRONT WHEEL BULTS 1 G4-6 3COW22102A INDOLENCS PULLEY WASHER 6 G4-7 3COB06000A 10X26 BEARING 2 G4-8 3CO510045A INDOLENCE PULLEY BULTS 1 15
17 G5. SEAT ASSEMBLY QUICK RELEASE SEAT ASSEMBLY G5-1 3COPM1014A SEAT PLATE 1 G5-2 3COPM1013A GUSET SEAT 2 G5-3 3COPM1011A SEAT TUBE 1 G5-4 3COPM1012A COM LOCK FOR SEAT 1 G5-5 3COPM1020A THUMB BOLT 1 G5-6 3CO108050A SEAT SET BOLT 1 G5-7 3COW17081A M8 WASHER 2 G5-8 3CON08000A SEAT SET NUT 1 G5-9 3COPM1030A SEAT TOP TUBE 1 G5-10 3COPM1010A QUICK FLANGE 1 G5-11 3COPM1041A QUICK FLANGE BOLT 1 G5-12 3COPM1042A QUICK FLANGE NUT 1 G5-13 3COPM1050A CUSHION 1 G5. SEAT ASSEMBLY 16
18 H. 50cc EXPLODED ENGINE PARTS H. 50cc EXPLODED ENGINE PARTS 17
19 ENGINE (ACTIVE 49.5cc) GR.3 REF. PART NO. Q. DESCRIPTION REF. PART NO. Q. DESCRIPTION Screw Screw Screw Spark Plug Crankcase Gasket Rubber Nut Screw Insulator Washer Washer Clutch Washer Spring Screw Shoe Gasket Washer Carburettor Nut Washer Flywheel Washer Seal Screw Screw Filter Bearing Nut Crankshaft Bracket Bearing Screen Driver Piece Snapring Piece Spring O.R Pawl Cover Starter Washer Screw Screw Washer Pulley Rope Spring Housing Fuel Tank Handle Fuel Cap Screw Gasket Screw Inlet Pipe Bracket Breather Screw Overflow Pipe Piston 40mm Dia ( ) Grummet Piston 44mm Dia (49.5cc) Filter Snapring Fuel Tank Ring 40mm Dia S.P. Cover Ring 44mm Dia S.P. Cover Gasket Guard Cyl.+ Pis. (40mm - 4.3/4.5) Spring Cyl.+ Pis. (44mm cc) Coil Gasket Wire Muffler Screw Washer Washer Washer Short Block 40mm Dia (4.3/4.5) Screw Short Block 44mm Dia (49.5cc) Screw Gaskets Sheet Decal Active Nut Decal Big Screw Decal Big 49.5cc Engine Cover (Green) Tubi Mix+Valve+Filtro Ens. Kit Engine Cover (Red) mlFrenaFil-Fix.FiletsRetaining Screw Bracket Eyelet Nut 18 H. 50cc EXPLODED ENGINE PARTS
20 I. 40cc EXPLODED ENGINE PARTS I. 40cc EXPLODED ENGINE PARTS 19
21 Active 40cc parts RIF. COD. RIF. COD. N / P Q. DESCRIZIONE - DESCRIPTION N / P Q. DESCRIZIONE - DESCRIPTION REF. P / N REF. P / N CUFFIA - CARTER - HOUSING SCATOLA - CARTER - HOUSING VITE - VIS - SCREW GRIGLIA - GRILLE - SCREEN VITE - VIS - SCREW ELEMENTO - ELEMENT - PIECE VITE - VIS - SCREW VITE - VIS - SCREW MOZZO - MOYEUX - HUB O.R VITE - VIS - SCREW COPERCHIO - COUVERCLE - COVER AMMORTIZ.-AMORTISS.-SHOCK ABS VITE - VIS - SCREW SUPPORTO - SUPPORT - MOUNTING FILTRO COM. - FILTRE COM.- COMP. FILT ANELLO ELAS. - CIRCLIP - SNAP RING GUARNIZIONE - JOINT - GASKET CUSCINETTO - ROULEMENT - BEARING GUARNIZIONE - JOINT - GASKET ANELLO ELAS. - CIRCLIP - SNAP RING CIL.+ PIS. - CYL.+ PIS. - CYL+ PIS. ( ) CAMPANA - TAMBOUR - DRUM CIL.+ PIS. - CYL.+ PIS. - CYL+ PIS. ( ) VITE - VIS - SCREW GUARNIZIONE - JOINT - GASKET RONDELLA - RONDELLE - WASHER RONDELLA - RONDELLE - WASHER MOLLA - RESSORT - SPRING VITE - VIS - SCREW PATTINO - MACHOIRE - SHOE MARMITTA - POT D ECHAPP - MUFFLER FRIZIONE - EMBRAYAGE - CLUTCH RONDELLA - RONDELLE - WASHER RONDELLA - RONDELLE - WASHER VITE - VIS - SCREW DADO - ECROU - NUT VITE - VIS - SCREW RONDELLA - RONDELLE - WASHER BOCCOLA - BAGUE - EYELET VOLANO - VOLANT - FLYWHEEL VITE - VIS - SCREW RONDELLA - RONDELLE - WASHER PROTEZIONE-CAPOT-GUARD ANELLO TENUTA - JOINT - SEAL VITE - VIS - SCREW VITE - VIS - SCREW DADO - ECROU - NUT VITE - VIS - SCREW COFANO-CAPOT-COVER (Verde-Green) RONDELLA - RONDELLE - WASHER COFANO-CAPOT-COVER (Rosso-Red) BOBINA - BOBINE - COIL PASSA CAVO - OEILLET - EYELET CABLAGGIO - FIL - WIRE CANDELA - BOUGIE - SPARK PLUG CARTER - CANKCASE SERBAT. COM. - RESER. COM. - FUEL T CUSCINETTO - ROULEMENT - BEARING PESCANTE - ENSEMBLE - KIT ALB.MOT. - VILEBREQUIN-CRANKSHAFT TUBO CARB. - TUYAUCARB. - INLETPIPE GABBIA RULLI - ROULEMENT - BEARING SFIATO - RENIFLAR - BREATHER RASAMENTI - RONDELLE - WASHER TUBO REC. - TUYAU RET. - OVERF. PIPE ANELLO ELAS. - CIRCLIP - SNAP RING PASSATUBI - OEILLET - GRUMMET SEGMENTO - SEGMENT - RING (40mm) FILTRO - FILTRE - FILTER PISTONE - PISTON - Ø 40 mm SERBATOIO - RESERVOIR - FUEL TANK TRASCINATORE - CLIQUET - DRIVER VITE - VIS - SCREW ANELLO ELAS. - CIRCLIP - SNAP RING BOCCOLA - BAGUE - EYELET MOLLA - RESSORT - SPRING VITE - VIS - SCREW CRICHETTO - CLIQUET. - PAWL VITE - VIS - SCREW DADO - ECROU - NUT SUPPORTO - SUPPORT - BRAKET AVVIAMENTO - LANCEUR - STARTER TAPPO COMP. - BOUCHON - FUEL CAP VITE - VIS - SCREW GUARNIZIONE - JOINT - GASKET RONDELLA - RONDELLE - WASHER PIPETTA - CACHE BOUGIE - S.P. COVER PULEGGIA - POULIE - PULLEY COP. CAND. - C. BOUGIE - S.P. COVER CORDA - CORDE - ROPE MOLLA - RESSORT - SPRING MOLLA - RESSORT - SPRING SHORT BLOCK ( ) SCATOLA - CARTER - HOUSING SHORT BLOCK ( ) IMPUGNATURA -POIGNEE - HANDLE KIT GUARN. - JOINT KIT - GASKET KIT VITE - VIS - SCREW FILTRO - FILTRE - FILTER DADO - ECROU - NUT COPERCHIO - COUVERCLE - COVER VITE - VIS - SCREW ELEMENTO - FILTRE - AIR FILTER FLANGIA TER. - FLASQUE THER. - INSUL SUPPORTO - SUPPORT - BRAKET VITE - VIS - SCREW DADO - ECROU - NUT GUARNIZIONE - JOINT - GASKET GUARNIZIONE - JOINT - GASKET CARBURAT. - CARBURAT. - CARBURAT SUPPORTO - SUPPORT - BRAKET DISTANZIALE - ENTRETOISE - SPACER CARTER COMPL. I. 40cc EXPLODED ENGINE PARTS 20
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