Linearmodule LM

Transcription

1 Translation of the original manual Linearmodule LM 25-3 Assembly and Operating Manual Superior Clamping and Gripping

2 Imprint Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: Edition: 3.3 8/6/26 en SCHUNK GmbH & Co. KG All rights reserved. Dear customer, congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service. You are going to increase the process reliability of your production and achieve best machining results to the customer's complete satisfaction. SCHUNK products are inspiring. Our detailed assembly and operation manual will support you. Do you have further questions? You may contact us at any time even after purchase. Kindest Regards Yours SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr D Lauffen/Neckar Tel Fax info@de.schunk.com LM 25-3 en

3 Table of contents Table of contents About this manual Warnings Applicable documents Basic safety notes Intended use Not intended use Environmental and operating conditions Personnel qualification The use of personal protective equipment Notes on particular risks Warranty Scope of delivery Accessories Sensors Intermediate stops ZZA Intermediate stops LMZAW Rod lock Stop screw Technical data Mounting and commissioning Mechanical connection Air connection End position sets Commissioning Handling Intermediate stops ZZA Intermediate stops LMZAW Rod lock Trouble shooting Module does not move? End position does not exist?... Fehler! Textmarke nicht definiert..3 Module proposes at the end positions? Payload swings in the final position? Maintenance and care LM 25-3 en 3

4 Table of contents 2 Spare parts LM LM 5,, 2, Translation of original declaration of incorporation LM 25-3 en

5 About this manual. About this manual This instruction is an integral part of the product and contains important information for a safe and proper assembly, commissioning, operation, maintenance and help for easier trouble shooting. Before using the product, read and note the instructions, especially the chapter "Basic safety notes". Warnings To make risks clear, the following signal words and symbols are used for safety notes. DANGER Danger for persons! Non-observance will inevitably cause irreversible injury or death. WARNING Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage..2 Applicable documents General terms of business * Catalog data sheet of the purchased product * Assembly and Operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage LM 25-3 en 5

6 Basic safety notes 2 2. Basic safety notes Intended use The module was designed for linear movement of useful loads into any desired position, where the load does not react in an manner endangering persons, property or the enviroment as a result of this manipulation. The module is intended for installation in a machine. The requirements of the applicable guidelines must be observed and complied with. The module may be used only in the context of its defined application parameters. Any other use or use exceeding that specified is an infringement of appropriate use. The manufacturer bears no liability for damage resulting from such use. 2.2 Not intended use Use which is not specified as an intended use is for instance when the product is for example used as a pressing tool, stamping tool, lifting tool, guide for tools, cutting tool, tensioning mean, boring tool. 2.3 Environmental and operating conditions Make sure that the product and the top jaws are a sufficient size for the application. Observe Maintenance and lubrication intervals Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. 2.4 Personnel qualification The assembly, initial commissioning, maintenance, and repair of the product may be performed only by trained specialist personnel. Every person called upon by the operator to work on the product must have read and understood the complete assembly and operating manual, especially the chapter "Basic safety notes" ( 2, Page 6). This applies particularly to personnel only used occasionally, such as maintenance personnel LM 25-3 en

7 Basic safety notes 2.5 The use of personal protective equipment When installing or removing the product, observe the relevant health and safety at work rules and use the required personal protective equipment (protective gloves, safety boots and safety goggles). 2.6 Notes on particular risks The general rule is: Remove the energy supplies before installation, modification, maintenance, or adjustment work. Ensure that no residual energy remains in the system. Do not move parts by hand when the energy supply is connected. Do not reach into the open mechanism or the movement area of the unit. Perform maintenance, modifications, and additions outside the danger zone. For all work, secure the product against accidental operation. Take particular care during maintenance and disassembly. Only qualified personnel may disassemble the product. CAUTION Possible risk of injury due to electrostatic energy! Components or assembly groups may become electrostatically charged. When touched, the electrostatic discharge can trigger a startle response, which can result in injuries. The operator must ensure that all components and assembly groups are included in the local equipotential bonding in line with the applicable regulations. NOTE The equipotential bonding must be installed by a specialist electrician in line with the applicable regulations, paying particular attention to the actual conditions in the working environment. The effectiveness of the equipotential bonding must be verified by a specialist electrician through regular safety measurements. 3.3 LM 25-3 en 7

8 Basic safety notes WARNING Risk of injury from objects falling and being ejected The danger zone must be surrounded by a safety fence during operation. WARNING Risk of injury when the machine/system moves unexpectedly LM 25-3 en

9 Accessories 3 Warranty If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: Intended use in -shift operation Observe the mandatory maintenance and lubrication intervals Observe the environmental and operating conditions Parts touching the work piece and wear parts are not part of the warranty. 4 Scope of delivery The scope of delivery includes Linear Module LM in der bestellten Variante. Accessory pack 3.3 LM 25-3 en 9

10 Accessories 5 5. Accessories The following accessories are available for the module: Adapter plate Sensors Intermediate stops Rod lock Stop screws Sensors Overview of compatible sensors Size Designation Type LM 25-5 LM -3 Inductive proximity switches Inductive proximity switches Exact type designation of the compatible sensors see catalog. IN NI 5.2 Intermediate stops ZZA Intermediate stops are additional modules for linear actuators. Two designs are available for all LM linear actuators: Design : mounting on pi ston side of LM Design 2 : mounting on rod side of LM The possible intermediate positions can be approached from each of 2 sides. The length can be ordered in gradations of mm. Exact specifications and ordering data catalog. The most recent version applies. Further information: ( 9., Page 2) 5.3 Intermediate stops LMZAW LMZAW Intermediate stops are additional modules for linear actuators of series LM, LM 2 and LM 3. They can be mounted on either the piston side or rod side of the linear actuator. Exact specifications and ordering data catalog. The most recent version applies. Further information:( 9.2, Page 22) 3.3 LM 25-3 en

11 Accessories 5.4 Rod lock Die Absenksperre verhindert das Abfallen der Masse bei Energieverlust wie z.b. in Notaus-Situationen. Die Absenksperre kann auch nachträglich angebaut werden, jedoch verringert sich dadurch der Nutzhub. NOTICE Damage of the rod lock by wrong control / overload! The rod lock may only be triggered and unlocked again at standstill of the module Observe the catalogue details on the statistical retention force. The occuring forces in clamped condition may not exceed the retention force. With dynamic load or overload (e.g. in the event of pressure drop during the movement) the rod lock has to be checked and replaced if necessary. WARNING The rod lock is not a safety component for personal protection in the sense of the Machine Directive. Genaue Spezifikationen sowie die Bestelldaten Katalog. Es gilt jeweils die letzte Fassung. Further information: ( 9.3, Page 25) 3.3 LM 25-3 en

12 Accessories 5.5 Stop screw NOTICE Risk of mechanical damage Use the stop screw-lmas... only for short strokes, slow lifting speed and low kinetic energy! Designation ID number LMAS LMAS LMAS 346 LMAS LM 25-3 en

13 Technical data 6 Technical data Size Ambient temperature [ C] 5-6 Fluid consumption / mm Hub IP rating 4 Noise emission [db(a)] 7 Operating data for compressed air connection Druckluft, Druckluftqualität nach ISO 8573-: 7:4:4 Min. pressure [bar] 3 Max. pressure [bar] 8 Nominal working pressure [bar] More technical data are included in the catalog data sheet. Whichever is the latest version LM 25-3 en 3

14 Mounting and commissioning 7 Mounting and commissioning WARNING Risk of injury from uncontrolled movements! If the energy supply is switched on or residual energy remains in the system, parts may move unexpectedly and cause serious injuries. Switch off energy supply. Make sure there is no residual energy in the system NOTICE Assembly measures When mounting the module and the mounting of loads can affect any unallowable forces and moments ( catalog) Select suitable screw tightening torque for mounting the module or loads the module, accordance with the general guidelines for screw connections. Secure all screw connections with a suitable chemical threadlocker. 7. Check the evenness of the bolting surface Mechanical connection The values relate to the entire bolting surface. Requirements for levelness of the bolting surface Permissible unevenness [mm] <.2 Mounting The linear module may be selectively attached to the body or the carriage. Similarly, the structure may be optionally attached to the end carriage or the base body. The catalog shows the mounting of the linear module to the base body and the securing of the structure of the face plates LM 25-3 en

15 Mounting and commissioning 7.2 Air connection NOTICE Possible damage to the linear module! If the module moves too hard against the end positions, the linear module might be damaged. A linear movement alway must reach the end position without jerk or bounce. Therefore flow control valves and shock absorbers must be used, ( 7.4, Page 9) and ( 7.5, Page 8). Please observe the diagrams and information in the catalog pages. NOTE Use connection cables with the same or larger cross section as the connection threads. Observe the requirements for the air supply( 6, Page 3). NOTICE Pressure medium: Before operating with oil-free air, the unit may never have been operated with oiled air (washout of the factory-provided lubrication). Thread diameter of the air connections Designation Hose connection A = Linear unit extracted B = Linear unit retracted LM M5 M5 M5 G/8" G/8" 3.3 LM 25-3 en 5

16 Mounting and commissioning 7.3 End position sets The following components are available for stroke limiting, shock absorption and monitoring of the end positions: Stop screw LMAS Stop screw Shock absorber (included in the delivery) Damping adjustment LMD (included in the delivery) Sensors Sensors built Linear module end positions Set built in version Stroke adjustment Attenuation and gauge Z 2 LMD Switching pin 4 Stroke 5 Clamping screw 6 Sensor 7 LMST-... To adjust the stroke of the linear module, after loosening the clamping screw (5) the shock absorber stop LMST-... (7) and the proximity switch LMNS- 6), can be adjusted together by means of a fine-pitch thread (not for KLM 25) LM 25-3 en

17 Mounting and commissioning Re-adjustment of the end position sensor is not necessary. Tighten the clamping screw (5) again after adjusting the desired stroke. Linear Module LM 25* LM 5* LM LM 2 LM 3 Max. permissible screw tightening torque for property class 8.8:.5Nm.5Nm 3.Nm 5.9Nm 5.9Nm * only for clamping of the shock absorber. Clamping of the sensors separately. The maximum possible end position adjustment is specified in the catalog. In order to adapt the shock absorber s characteristic curve to the occurring kinetic energy, the stroke of the shock absorber and thus also the characteristic can be adapted. Adjustment of shock absorber Loosen the securing of the adjusting screw. 2 Set the adjusting screw of the damping adjustment to the desired amount.! Note the adjustment range! 3 Tighten the adjustment screw again. The adjusting screw for the shock absorber LMD (2) can be used to adjust the stroke of the shock absorber to adapt the shock absorber characteristic to the occurring kinetic energy. To do so, loosen the lock nut and turn the adjusting screw (2) to achieve the proper adjustment. The minimum and maximum adjustment values for the end position adjustment are specified in the catalog. 3.3 LM 25-3 en 7

18 Mounting and commissioning 7.4 Adjustment of the shock absorber strocke The shock absorber stroke is too long and the end position is reached too slowly. The shock absorber stroke is too short and the unit arrives in the end position too abruptly. Optimal shock absorber stroke LM 25-3 en

19 Mounting and commissioning 7.5 Setting the speed NOTICE Damage to the product is possible! The product can be damaged if it arrives too abruptly in the end position. The exhaust flow control valves and the shock absorbers must be adjusted so that the rotation gradually and smoothly decelerates. Completely close the exhaust flow control valves. 2 Slowly and gradually open the exhaust flow control valves and rotate the load. 3 Further open the exhaust flow control valves until the rotation gradually and smoothly decelerates. If the speed is too low the swivel unit brakes too soon and the end position is reached to slowly. If the speed is too high the swivel unit impacts in the end position and the shock absorber will be overloaded. NOTE NOTE In most cases the rotation will still be too slow. Further adjustment and optimization of the swivel time is achieved via adjusting the shock absorber stroke, ( 7.5, Page 8). 3.3 LM 25-3 en 9

20 Commissioning 8 Commissioning NOTICE Before commissioning! Please read these instructions carefully. Only with the knowledge of this manual errors can be prevented, and trouble-free operation is ensured. Check technical specifications ( 6, Page 3). Do not use the linear module until you have determined that it is in perfect operating condition, after having checked for compliance with all permissible operating parameters. When mounting loads, take measures to prevent impermissible forces and torques. Do not subject the linear module to loads outside of the operating range. Excessive loads can result in damage or inaccuracy of the guide unit. The maximum permissible loads are specified in our standard catalog. Regulate the operating speed of the cylinder with regulator valves ( 7.2, Page 5). Starting slow, increase the speed until the desired operating speed is reached. NOTICE Risk of mechanical damage of the module! The module must always be adjusted so that no mechanical impacts are produced when reaching the end position LM 25-3 en

21 Handling 9 9. Handling Intermediate stops ZZA NOTICE Note the General Notes to( 9, Page 2) Intermediate stops are add-on modules for linear modules. 2 models are available for all LM linear modules: Execution : Attachment LM piston-side Execution 2: Attachment LM rod-side Intermediate stops execution Execution is shown. In execution 2 the entire intermediate stop is mounted on the other side of the module. It is also possible to equip a linear module with one intermediate stop each of execution and 2. (2 intermediate positions) End position sets can be used for stroke limiting, shock absorption and monitoring of the intermediate position( 7.3, Page 6) The maximum possible intermediate position adjustment is specified in the catalog. 3.3 LM 25-3 en 2

22 Handling 9.2 Intermediate stops LMZAW LMZAW Intermediate stops are additional modules for linear actuators of series LM, LM 2 and LM 3. They can be mounted on either the piston side or rod side of the linear actuator. Intermediate stops LMZAW - mounting on the piston side 6 LM - STD 23 LM 2/3 - STD 43 7 LM /2/3 - NI 3 The intermediate position is steplessly adjustable within the permissible range. Shock absorbers (6), clamping piece () and two sensors for monitoring of the cylinders (2) are included in delivery LM 25-3 en

23 Handling Attachment piston sided Permitted movements: Diagrams () / (2) and table horizontal 2 vertical Homing of linear actuator (LMZAW) Stroke motion A B C D Pos. Pos. 3 Pos. 3 Pos. Pos. Pos. 2 Pos. 2 Pos. Pos. Pos. 2 Pos. 2 Pos LM 25-3 en 23

24 Handling Attachment rod sided Permitted movements: Diagrams () / (2) and table horizontal 2 vertical Homing of linear actuator (LMZAW) Stroke motion A B C D Pos. Pos. 3 Pos. 3 Pos. Pos. Pos. 2 Pos. 2 Pos LM 25-3 en

25 Handling 9.3 Rod lock NOTICE Damage of the rod lock by wrong control / overload! The rod lock may only be triggered and unlocked again at standstill of the module Observe the catalogue details on the statistical retention force. The occuring forces in clamped condition may not exceed the retention force. With dynamic load or overload (e.g. in the event of pressure drop during the movement) the rod lock has to be checked and replaced if necessary. WARNING The rod lock is not a safety component for personal protection in the sense of the Machine Directive. Rod lock Item Designation Air connection M5 Thread Assembly of ASP rod lock Remove face plate I (C) and cover plate I (B). 2 Install the completely installed rod lock (A) on the module. Grease wiper ring! (, Page 27) The cover plate (B) is no longer required. 3 Install face plate I (C) on the module. 4 Remove screw from air connection () clamping is now active and must be released with the corresponding air pressure. 3.3 LM 25-3 en 25

26 Trouble shooting. Trouble shooting Module does not move? Possible cause Corrective action Compressed air is missing Check air compression ( 6, Page 3) Pneumatically connected incorrectly Check the air supply.2 End position does not exist? Possible cause Corrective action Sensor to stop inaccurately adjusted Sensor the initiator ( 7.3, Page 6) Defective sensor Exchange the sensor Cable break Replace the sensor cable.3 Module proposes at the end positions? Possible cause Damping bad adjusted Defective shock absorber Stroke speed too high Corrective action Adjust the stop screw Change the shock absorber Setting the exhaust with a exhaust throttle if necessary. replace defective exhaust throttle.4 Payload swings in the final position? Possible cause Stroke speed to high Bad damping Unfavorable installation Unfavorable CLM - Type Corrective action Setting the exhaust with a exhaust throttle if necessary. replace defective exhaust throttle Optimize the damper stroke (stop screw) ( 7.3, Page 6) Review the design Larger CLM - Type LM 25-3 en

27 Maintenance and care Maintenance and care NOTICE The following recommendations apply to intended use in accordance with the specified operating parameters, operating conditions and settings. Activity Functional test damper Change of shock absorber Check Condition of the seals change the seals Lubricate the guides Maintenance intervals regularly 2 Mio. cycles regularly If necessary every 3. km The seals are included in the seal kit. SCHUNK recommends the lubricants listed. Grease Isoflex Topas NCA 52 Klüber or equivalent 3.3 LM 25-3 en 27

28 Maintenance and care 2 2. Spare parts LM 25 As standardized wearing a set of seals is available. The scope of delivery includes all seals. Order of the seal set: LMDI 25 According to the sectional drawing all other wear parts and components are available separately. Order numbers in the following example Part-Nr. LM 25 - H LM 25-3 en

29 Part-Nr Maintenance and care 2.2 LM 5,, 2, 3 As standardized wearing a set of seals is available. The scope of delivery includes all seals and the plug (Pos. 7) for the rod side. Order of the seal set: LMDI (für Linearmodul Baureihe LM ) According to the sectional drawing all other wear parts and components are available separately. Order numbers in the following example Part-Nr. LM - H LM 25-3 en 29

30 . LM - H75 - Maintenance and care LM 25-3 en

31 Translation of original declaration of incorporation 2 Translation of original declaration of incorporation in terms of the Directive 26/42/EG, Annex II, Part.B of the European Parliament and of the Council on machinery. Manufacturer/ Distributor SCHUNK GmbH & Co. KG Spann- und Greiftechnik Bahnhofstr D Lauffen/Neckar We hereby declare that on the date of the declaration the following incomplete machine complied with all basic safety and health regulations found in the directive 26/42/EC of the European Parliament and of the Council on machinery. The declaration is rendered invalid if modifications are made to the product. Product designation: ID number Linear Module / LM 25-3 / pneumatic The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive (26/42/EC) is confirmed. Applied harmonized standards, especially: DIN EN ISO 2:2-3 Safety of machinery - General principles for design - Risk assessment and risk reduction The manufacturer agrees to forward on demand the relevant technical documentation for the partly completed machinery in electronic form to national authorities. The relevant technical documentation according to Annex VII, Part B, belonging to the partly completed machinery, has been created. Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, June 26 p.p. Ralf Winkler, Head of Gripping Systems Development 3.3 LM 25-3 en 3

32 Translation of original declaration of incorporation LM 25-3 en