2-1. Tool Setter Series for CNC Machining Centers. toolsensor.com. Summary. Features

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1 Tool Setter Series for C Machining Centers Summary Metrol tool setters with built-in precision switches are used in C machine tools including C machining centers and C lathes. In addition to presetting tool length, tool setters can be used to detect wear and breakage; and correct thermal distortion. Features 1) The use of direct acting contacts offers the following advantages over swing types. Direct Acting Type Swing Type Parallelism between contact surface and datum mounting surface Good Datum mounting surface // / Poor Size of contact surface (end mill) Can be increased Cannot be increased Compatibility with narrow drills Compatible to 0.5 mm Breaks due to inclination Contact replacement Can keep good parallelism after replacement Difficult to achieve parallelism after replacement 2) The internal switch is of the contact type with high precision (repeatability: 1 µm), and is free of movement differential. 3) Since there is no need of an amplifier, there is no drift caused by generation of heat by the sensor unit, temperature characterstics, changes in the external environment or fluctuations in power supply voltage, thereby eliminating the need for frequent master alignment 4) Direct input to C or sequencer (PLC) for outstanding cost performance 5) Dustproof and waterproof structure has superior durability even under harsh conditions caused by the presence of coolant and cuttings 6) Outputs over-travel warning signal 7) Various forms and specifications are available according to application Since signals output signals are generated as a result of detection of position and dimensions by directly making contact with the leading edge of the tool, these tool setters offer high accuracy than laser or conductive systems that convert to light or electricity or indirectly quantify average values (for measurement or output). 2-1

2 Tool Setter Series for C Machining Centers Product List Type Contact diameter Removable contact Stroke Type of bearing Product name Page Cylindrical type Stationary type Replaceable type Stationary type Replaceable type Stationary type 12 5 Ball bearing Equipped Vertical square type NO (Normally open) / (Normally closed) Horizontal square type Cylindrical type Metal bearing unit:mm Flat type Non Equipped (Normally closed) T24E-112 T24E-120 T24E-220 T24E-240 T24E-260 T T T TM26B TM26D P11 P21 P2-6 P2-7 P2-8 P2-9 P2-10 P2-11 P2-13 P2-15 P2-17 P2-19 P2-21 P2-23 Selection Guide A wide variety of dedicated types depending on the intended use. for C Machining Centers for C Horizontal Machining Centers for Small C Machining Centers Cylindrical Type Vertical Square Type Cylindrical Type Flat Type 12 Contact Type (Stationary) P Contact Type (Stationary) P Contact Type (Replaceable) P Contact Type (Replaceable) P Contact Type (Replaceable) P Contact Type (Stationary) P Contact Type (Replaceable) P Contact Type (Replaceable) P Contact Type (Stationary) P Contact Type (Stationary) P Contact Type (Stationary) P Contact Type (Stationary) P

3 Tool Setter Selection Parameters and Precautions Contacts 1.Contact Replacement Contacts can be replaced by the user if the surface has become worn or damaged. Contacts can be mounted after replacement without impairing parallelism or perpendicularity between the contact surface and mounting surface. 2.Contact Diameter Contact diameter can be selected to match the tool (end mill cutter diameter, drill diameter). 3.Removable Contact Replacement The surfaces of stationary contacts are polished following assembly to ensure proper parallelism with the datum mounting surface. When repairs are required such as when the contact has been damaged, the user is able to easily make the contact surface parallel again following replacement. (Parallelism can be ensured simply by aligning the parallel mark on the contact when installing.) Please indicate the product drawing number when ordering replacement parts. Do not replace a contact with that of Parallel mark different diameter since this can cause a change in contact force. 4.Contact Surface Treatment Lapping and TiCN hardening treatment are not available. In such cases, removable contacts are used since polishing cannot be performed following assembly. Operating Modes (Contact Structures) and Output Modes Operating Mode (Contact Structure) (B contact) NO (A contact) Contact normally closed (ON) Open during measurement (OFF) Malfunctions diagnosed using interlock (fail-safe) Contact normally open (OFF) Closed during measurement (ON) Absence of chattering even during particularly strong vibrations and impacts Output Mode Common mode and inverted output available with I/F unit Contact Force Contact force of contacts Standard: 2.5 N (when measurement signal is output) Low contact force type: 1N (for small diameter drills down to 0.5, not compatible with deflection angle contact) Note: Contact force is determined by an internal return spring and the weight of the movable unit. Since increasing the weight of the movable unit increases the spring constant of the spring, the contact force when pushing the contact in increases. Contact force is set in the specified mounting orientation. This mounting orientation is the vertical orientation unless otherwise specified. NO NO NO When using in horizontal orientation instead of vertical orientation: Contact force increases by the weight of the movable unit. This requires caution particularly in case of large-diameter contacts and low levels of contact. Mechanical 1.Mounting When mounting a tool setter at a right angle to the main axis directly on a table or angle plate, clean the mounting surface and tighten all bolts securely. Ensure that other surfaces are perpendicular and parallel when mounting. When a tool setter has been moved by the user in the case of improper specifications, please note the location of the contact surface, the repeatability of linearity and parallelism, temperature changes in the mounting guide and rigidity (including the relationship between weight and contact force)at the new location. Movable types are suitable for small-diameter, lightweight applications. 2.Cables 1) Since switch contacts may be damaged by higher current than the rated due to induction of noise and surges, install cables as far away from motor power sources and noise sources as possible (particularly when bundling cables). 2) Do not pull on cables with excessive force (up to about 30 N (3 kgf)). 3) The cable bending radius should be R7 or more. 4) Do not damage cables during wiring. This can impair water resistance. 5) Cover cables with protective tubes when there is a risk of damage to cables by the usage environment. Minimum bending radius when using protective tubes is R 2.5 and the maximum length is 15 m. 3.Electrical 1) Contact rating: DC 5~24 V, 20mA (max) 2) Make electrical connections so that the sensor is grounded when the machine body is grounded. 3) Since sensors equipped with an have polarity, make sure the (+) and (-) terminals are properly connected. Recommended value: 10 ma, resistive load Connectors (see P. 5-2) Cables can be branched between the sensor and machine with connectors, thereby facilitating assembly and maintenance. These connectors are also waterproof, and have superior durability. There are two types of connectors available and both types are rated IP67. Direct Connectors The connector is attached to the sensor head (can not be attached in case of small diameter sensors). Relay Connectors The connector is attached at a midpoint in the cable (distance from sensor: min. 150 mm) Note: Do not pull the cable when you remove the connector. push the connector firmly until it tightly fits with O-ring. 2-3

4 Air Pipes These pipes are used to blow off cuttings or coolant that have adhered to the contact surface or tool. Oil or debris adhered to the contact surface that cannot be blown off should be periodically removed by cleaning. The threaded coupling on the end of the air pipe is designed to break when subjected to strong impacts by the tool or cuttings. The diameter of the air pathway should be at least 2. 1.Air Pipe Replacement Method The air pipe coupling is designed to break when subjected to excessive force to prevent damage to the air pipe. 1) Screw the air pipe coupling onto the air pipe and tighten the hexagonal nut. (3) Air pipe coupling (1) Air pipe cap (2) Hexagonal nut Air hole 2 TS16A 1 4 Approx. 3 mm higher than contact surface (1) Air cap (2) Hexagonal nut (3) Air pipe coupling * Breaks when subjected to excessive force Air pipe M5 Contact surface M5 M5 TS15 : S45C, HRc35 Protective Cover Boot (see Technical Guide on P. 5-4) Protective cover boots are provided as standard specifications. Boots are made of rubber for protection against water-soluble coolant (alkaline). Please consult the manufacturer regarding other applications. When there is the risk of damage to rubber boots caused by plastic or wooden chips or cuttings, sometimes it may be more effective to wash off any coolant and blow off any debris with air instead of attaching a protective cover boot. Install the protective cover boot so as to avoid direct contact by high-pressure coolant or heavy cuttings. Clean the rubber protective cover boot when there is the risk of cuttings and other debris having accumulated to where they impair movement or return. (Use caution when blowing off accumulated material with air since this can cause the material to be blown into the protective cover boot.) Tool Contact 1.Proper Tool Contact 1) Ensure that the cutting tool makes contact along a straight line in the direction in which it is pushed. 2) Do not allow the sensor to push in excessively beyond the sensor stroke. The sensor or blade may be damaged if pushed in excessively. 3) Since the speed at which the contact contacts the blade touches the cotact surface is related to the electrical response speed of the machine, set the contacting speed so as to not exceed the specified speed. It is recommended to set the speed as indicated below to ensure sensor accuracy. Repeatability of mm at 50~200 mm/min (based on a response speed of within 0.5 msec of the machine control system). Set to a lower speed in the case of a narrow drill diameter ( 0.5~0.9 mm).it may also be necessary to select a low contact force type in case of drill diameter. 2.Contact by End Mill Cutter with Large Contact Surface A slight degree of inclination occurs when End mill a blade contacts a peripheral area of a large contact. (Inclination of about 10 µm occurs for a contact diameter of 60). The further inclination can be prevented by master-aligning the radial periphery corresponding to the cutter diameter to the origin. Note: Do not rapidly return the tool by shifting in its original direction or horizontal direction after the contact has been pushed down with the tool. The resulting recoil may damage the inside of tool setter. Do not rapidly press down the contact with your finger when cleaning as well. Finger 1 Requesting Quotation Send us the quotation request along with attached spec sheet (with additional requirement if any) by Fax/. Reference drawing(s) will be sent based on the requirements for customer`s confirmation. Upon selection /confirmation by the client,quotation with tentative lead time will be sent for the selected model. Ordering Replacement and Spare Parts Please specify the model name on the nameplate attached to the product. Please add an "H" after the model name when not requiring accessories such as an I/F unit or relay cable (machine side). Please add an "S" at the end of the model name when ordering a set

5 Cylindrical Type T24E Tool Setter for C Vertical Machining Centers 12 / 20 / 40 / 60 Contact Type Tool setters for C machining centers are used for precise blade positioning, and detection of the wear and breakage Standard specifications Product name Contact diameter Removable contact Surface finishing Contact material Contact structure Pretravel Stroke Repeatability Contact life time Protective structure Contact force Contact rating Cable lamp unit:mm T24E Stationary type Replaceable type Grinding 4s Lapping treatment 0.4s ( TiCN hardening possible) Tungsten carbide (Normally closed) (Normally closed) Approx Recommended operating ( speed of mm/min) 3 million IP67 2.5N (Installation position : Vertical) DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 5.5 / 6 cores Tensile strength 30N, Minimum bending R7 Default : ON / Operating : OFF Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions statement for Tool Setters P2-3 How to replace Air Blow Pipe P2-4 Precautions for sensor connecting P5-1 Cable options P5-2 Technical guide P5-3 (built-in microswitch) (Normally closed) "About 6mm from skip signal" Contact rating DC24V 100mA resistance load 2-5

6 12 Stationary Contact Type Tool Setter for C Vertical Machining Centers Cylindrical Type Outer dimensions T24E-112 Rc1/8 Air Inlet (78) Circuit diagram Built-in I/F unit (Standard) 4-6 Air Blow Pipe /12 A I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC 0V Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) (103) 100 I/F Unit Not Required (Optional) Lamp 10 A ORANGE + BLACK YELLOW Cable : 5 / 4cores Output Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure : Normally closed : Normally closed I/F unit Built-in Protective boot cover Required (with cover) Air blow pipe Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Unnecessary Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly - 2-6

7 20 Stationary Contact Type Tool Setter for C Vertical Machining Centers Cylindrical Type Outer dimensions T24E-120 Rc1/8 Air Inlet 30 Air Blow Pipe 18 (78) /20 A Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC 0V Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) (103) 100 I/F Unit Not Required (Optional) Lamp 10 A ORANGE + BLACK YELLOW Cable : 5 / 4cores Output Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure : Normally closed : Normally closed I/F unit Built-in Protective boot cover Required (with cover) Air blow pipe Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : Copy this page and use repeatedly -

8 20 Replaceable Contact Type Tool Setter for C Vertical Machining Centers Cylindrical Type Outer dimensions T24E-220 Rc1/8 Air Inlet 30 Air Blow Pipe 4-6 (78) /20 A Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC 0V (108) 105 Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) I/F Unit Not Required (Option) Lamp 10 A ORANGE + BLACK YELLOW Cable : 5 / 4cores Output Fax Specification sheet : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure I/F unit Contact surface finishing Protective boots cover Air blow pipe : Normally closed : Normally closed Built-in Lapping treatment 0.4s Required (with cover) Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) TiCN hardening Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly - 2-8

9 40 Replaceable Contact Type Tool Setter for C Vertical Machining Centers Cylindrical Type Outer dimensions T24E-240 Rc1/8 Air Inlet 36 Air Blow Pipe 18 (78) /40 A Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC 0V (110) 107 Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) I/F Unit Not Required (Optional) Lamp 10 A ORANGE + BLACK YELLOW Cable : 5 / 4cores Output Fax Specification sheet : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure I/F unit Contact surface finishing Protective boots cover Air blow pipe : Normally closed : Normally closed Built-in Lapping treatment 0.4s Required (with cover) Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) TiCN hardening Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : Copy this page and use repeatedly -

10 60 Replaceable Contact Type Tool Setter for C Vertical Machining Centers Cylindrical Type Outer dimensions T24E-260 Rc1/8 Air Inlet (113) Air Blow Pipe Lamp 30 (90) Horizontal installation only A 0.008/60 A Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) 0V I/F Unit Not Required (Optional) ORANGE + BLACK YELLOW Cable : 5 / 4cores Output Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Date:(mm,dd,y y) Contact structure I/F unit Contact surface finishing Protective boots cover : Normally closed : Normally closed Built-in Lapping treatment 0.4s Required (with cover) (Contact structure = ) TiCN hardening Air blow pipe Air inlet : Rc1/8 Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use it repeatedly

11 Vertical Square Type Tool Setter for C Vertical Machining Centers T20 20 Contact Type Tool Setters for C machining centers are used for precise blade positioning, and detection of the wear and breakage. Stationary Type Replaceable Type Standard specifications Product name Removable contact Surface finishing Contact material Contact structure Pretravel Stroke Repeatability Contact life time Protective structure Contact force Contact rating Cable lamp unit:mm T20 Stationary type Replaceable Type Lapping Treatment 0.4s Grinding 4s ( TiCNHardeningPossible) Tungsten carbide (Normally closed) (Normally closed) Approx Recommended operating 0.001( speed of mm/min) 3 million IP67 2.5N (Installation position : Vertical) DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 5.5 / 6 cores Tensile strength 30N, Minimum bending R7 Default : ON / Operating : OFF Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions for Tool Setters P2-3 How to replace Air Blow Pipe P2-4 Precautions for sensor connecting P5-1 Cable options P5-2 Technical guide P5-3 (built-in microswitch) (Normally closed) "About 6mm from skip signal" Contact rating DC24V 100mA resistance load 2-11

12 20 Stationary Contact Type Tool Setter for C Vertical Machining Centers Vertical Square Type Outer dimensions T /20 A Air Blow Pipe Rc1/8 Air Inlet Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC 0V Lamp (103) Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) I/F Unit Not Required (Optional) A 2-M6 D8 ORANGE + BLACK YELLOW Output Cable : 5 / 4cores Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure : Normally closed : Normally closed I/F unit Built-in Protective boots cover Required (with cover) Air blow pipe Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly

13 20 Replaceable Contact Type Tool Setter for C Vertical Machining Centers Vertical Square Type Outer dimensions T /20 A 108 Lamp Air Blow Pipe Rc1/8 Air Inlet 20 (111) Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) 0V I/F Unit Not Required (Optional) A M6 D8 ORANGE + BLACK YELLOW Output Cable : 5 / 4cores Fax Specification sheet : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure : Normally closed : Normally closed I/F unit Built-in Contact surface Finishing finishing Lapping treatment 0.4s Protective boots cover Required (with cover) Air blow pipe Air inlet : Rc1/8 Date:(mm,dd,yy) (Contact structure = ) TiCN hardening Air inlet : Rc1/4 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side Cable cable option from Connector connector (if (if you desired) choose) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Unnecessary Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : Copy this page and use repeatedly -

14 NOTE 2-14

15 Horizontal Square Type T26 Tool Setter for C Horizontal Machining Centers 20 Contact Replaceable Type Tool Setters for C horizontal machining centers are used for precisie blade positioning, and detection of the wear and breakage. Standard specifications Product name Removable contact Contact material Surface finishing Contact structure Pretravel Stroke Repeatability Contact life time Protective structure Contact force Contact rating Cable lamp unit:mm T26 Replaceable type Tungsten carbide Lapping treatment 0.4 ( TiCN hardening possible) (Normally closed) (Normally closed) Approx Recommended operating 0.001( speed of mm/min) 3 million IP67 2.5N (Installation position : Horizontal) DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 5.5 / 6 cores Tensile strength 30N, Minimum bending R7 Default : ON / Operating : OFF Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions for Tool Setters P2-3 How to replace Air Blow Pipe P2-4 Precautions for sensor connecting P5-1 Cable options P5-2 Technical guide P5-3 (built-in microswitch) (Normally closed) "About 6mm from skip signal" Contact rating DC24V 100mA resistance load 2-15

16 20 Replaceable Contact Type Tool Setter for C Horizontal Machining Centers Horizontal Square Type Outer dimensions T Fixed Cutting Cover Lamp Circuit diagram Built-in I/F unit (Standard) Air Blow Pipe (68) /20 A (111) Rc1/8 Air Inlet A 2-M6 D8 I/F RED BROWN ORANGE GRAY BLUE DC24V (In-Phase) Photo Mos AC / DC Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) 0V I/F Unit Not Required (Optional) ORANGE + BLACK YELLOW Output Cable : 5 / 4cores Fax Specification sheet : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Contact structure I/F unit Protective boots cover Air blow pipe Cable : Normally closed : Normally closed Built-in Required (with cover) Air inlet : Rc1/8 Bottom 1 Date:(mm,dd,yy) (Contact structure = ) Air inlet : Rc1/4 Side 2 Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Direct output connector Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly

17 Cylindrical Type TM26 Tool Setter for Small C Machining Centers 12 / 20 Contact Type Tool setters for small C machining centers are used for precise blade positioning, and detection of the wear and breakage Standard specifications Product name Contact diameter Removable contact Surface finishing Contact material Contact structure Pretravel Stroke Repeatability Contact life time Protective structure Contact force Contact rating Cable lamp unit:mm TM Stationary type Grinding 4s Tungsten carbide (Normally closed) NO (Normally open) Approx. 0 5 Recommended operating ( speed of mm/min) 3 million IP67 2.5N (Installation position : Vertical) DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 4.8 / 6 cores Tensile strength 30N, Minimum bending R7 Default : OFF / Operating : ON Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions statement for Tool Setters P2-3 How to replace Air Blow Pipe P2-4 Precautions for sensor connecting P5-1 Cable options P5-2 Technical guide P5-3 (built-in microswitch) (Normally closed) "About 2.5mm from skip signal" Contact rating DC24V 100mA resistance load 2-17

18 12 Contact Type Outer dimensions Tool Setter for Small C Machining Centers Cylindrical Type TM26B Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V NO (Inverted-output) Photo Mos AC / DC 0V Lamp 0.01/12 A 65 8 Contact 12 Air Blow Pipe 33 Hose Nipple 30 (68) Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) I/F Unit Not Required (Optional) ORANGE + BLACK YELLOW Cable : 5 / 4cores Output A Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) I/F unit Built-in Date:(mm,dd,yy) : Normally closed (Contact structure = ) Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Unnecessary Protective tube m (Upper limit :15m) Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly

19 20 Contact Type Outer dimensions Tool Setter for Small C Machining Centers Cylindrical Type TM26D Circuit diagram Built-in I/F unit (Standard) I/F RED BROWN ORANGE GRAY BLUE DC24V NO (Inverted output) Photo Mos AC / DC 0V 0.01/20 A Contact 20 Air Blow Pipe Hose Nipple (70) Lamp Power supply voltage : DC24V Power consumption : 10mA Output capacity : DC60V 100mA (Resistance load) AC60V 100mA (Peak value) 500mW (Max) I/F Unit Not Required (Optional) ORANGE + BLACK YELLOW Cable : 5 / 4cores Output A Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) I/F unit Built-in Date:(mm,dd,yy) : Normally closed (Contact structure = ) Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : Copy this page and use repeatedly -

20 NOTE 2-20

21 Flat Type P11 Tool Setter for Small C Machining Centers Low Contact Force Type Tool Setters for C small machining centers are used for precise blade positioning, and detection of the wear and breakage. Standard specifications Product name Pretravel Stroke Repeatability Contact life time Protective structure Contact force Minimum tool diameter Contact material Surface finishing Contact rating Cable lamp unit:mm P11DDB (Normally closed) Approx. 0 3 Recommended operating ( speed of mm/min) 3 million IP67 1N 0.5 Tungsten carbide Grinding 4s DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 5 / 2 cores Tensile strength 30N, Minimum bending R7 Default : ON / Operating : OFF Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions for sensor connecting P1-4 Precautions for Tool Setters P2-3 Technical guide P

22 Low Contact Force type Outer dimensions Tool Setter for Small C Machining Centers Flat Type P11DDB Lamp /5 A A Circuit diagram BROWN + BLUE Specification sheet Fax : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : Date:(mm,dd,yy) m / Protective tube m (Upper limit :15m) Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly

23 Flat Type Tool Setter for Small C Machining Centers P21 10 Contact Type Tool Setters for smal C machining centers are used for precise blade positioning, and detection of the wear and breakage. Standard specifications Product name Pretravel Stroke Repeatability Contact life time Protective structure Contact force Contact material Surface finishing Contact rating Cable lamp unit:mm P21EDBP (Normally closed) Approx. 0 5 Recommended operating ( speed of mm/min) 3 million IP67 1.5N Tungsten carbide Grinding 4s DC5V - DC24V 10mA (Max20mA) resistance load Oil resistant 3.7 / 4 cores Tensile strength 30N, Minimum bending R7 Default : ON / Operating : OFF Precautions Although a protective cover is provided with the sensor, an extra cover is needed separately to prevent high pressure coolant or heavy cuttings from entering inside and accumulating in the body. Rubber materials used in products are applicable to water-soluble coolants and alkaline liquids. (Refer to P5-4) Precautions for Tool Setters P2-3 Precautions for sensor connecting P5-1 Cable options P5-2 Technical guide P5-3 (built-in microswitch) (Normally closed) "About 2.5mm from skip signal" 2-23

24 10 Contact Type Outer dimensions Tool Setter for Small C Machining Centers Flat Type P21EDBP Lamp (24.5) M5 D5 Air Inlet Circuit diagram ORANGE + BLACK YELLOW Output Fax Specification sheet : touchsensor@metrol.co.jp Please send us your inquiry by fax/ after copying this page, and filling in necessary infomation. Sample : Optional specifications (Bold:Standard) Air blow pipe Necessary Date:(mm,dd,yy) Cable options (1m/unit) Length / Protective cable Connector (Refer to P5-2) Machine side cable option from connector (if desired) Company : Dept. / Title : m / Protective tube m (Upper limit :15m) Connector Length Protective cable m Protective tube m (Upper limit :15m) Ordering and Inquiries 1.Customer 2.Metrol 3.Customer 4.Customer OK! /Metrol Customer name : Address : Placement of order Tel : Fax : : Other (if any) : Fill out the specification sheet and send to Metrol. Send the drawing(s) of specific model based on spec sheet received. T24E Select/confirm the specific model by the customer. Metrol sends the quote,and the customer places the order for the same. to : touchsensor@metrol.co.jp Download PDF sheet : - Copy this page and use repeatedly

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