XW2R Series Connector-Terminal Block Conversion Units

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1 XWR Series Connector- Conversion Units» Simple connection to controllers» Slim design» Variety of models for various controller types

Specialized wiring pattern for OMRON and Mitsubishi PLCs Minimized size with required number of poles Wide

XWR-P -T To page for details on models for general-purpose devices To page 4 for details on models for OMRON

the terminal blocks even easier to use.(in comparison to the OMRON XWF.

Common design that can also be customized.

Inserting and Removing Wires Release hole Wire insertion holes Insert wire into the terminal block.

2 Specialized wiring pattern for OMRON and Mitsubishi PLCs Minimized size with required number of poles Wide variation of poles General-purpose devices Wide variation of poles M3 Screw Clamp Spring Clamp XWR-J -T XWR-E -T XWR-P -T To page for details on models for general-purpose devices To page 4 for details on models for OMRON PLCs To page for details on models for Mitsubishi PLCs ll Models Spring Clamp terminals simplify wiring and make the terminal blocks even easier to use.(in comparison to the OMRON XWF.) The terminal arrangement enables smoother wiring work. Mount to DIN Rail or with screws. Common design that can also be customized. Connecting Spring Clamp Terminals Using Ferrules Using Stripped Wires How to insert wire How to release wire Inserting and Removing Wires Release hole Wire insertion holes Insert wire into the terminal block. Insert the screwdriver into the release hole and pull out the ferrule. To insert a wire, insert a screwdriver into the release hole and then insert the stripped wire. To remove a wire, insert a screwdriver into the release hole and then pull out the stripped wire. 3

New Series XWR Product Lineup Type PLCs Features Specialized wiring pattern for PLC Minimized size with required number of poles Terminal Type M3 Screw Clamp Spring Clamp Model For

designed for PLCs reduce the work required to check signal layout. Terminal block signal labels give the PLC addresses.

3 New Series XWR Product Lineup Type PLCs Features Specialized wiring pattern for PLC Minimized size with required number of poles Terminal Type M3 Screw Clamp Spring Clamp Model For OMRON PLC For Mitsubishi PLC XWR-J34G-C XWR-E34G-C XWR-P34G-C XWR-J34G-M XWR-E34G-M XWR-P34G-M ppearance Smart Features PLC Connecting type Wiring patterns that are specifically designed for PLCs reduce the work required to check signal layout. Terminal block signal labels give the PLC addresses. General-purpose devices For PLCs from OMRON For PLCs from Mitsubishi General-purpose devices More model variations are scheduled for future development, such as models with FCN, MR, or MDR connectors in addition to the current models with MIL connectors.

4 Models for Connection to OMRON PLCs Connection Examples 3-point Input Unit or Output Unit CJ1W-ID31 3-point 4-point Input Unit or Output Unit CJ1W-ID1 4-point Connection to 3 pts unit (Without branch) Connection to 4 pts unit (Without branch) XWZ- XWZ- 4-point Output Unit CJ1W-MD3 IN 3 Points,OUT 3 Points Connection to 4 pts unit (Without branch) XWZ- K outputs inputs

5 Models for Connection to OMRON PLCs Model List XWR G - Wiring method Mounted Connector type PLC type J M3 Screw G MIL (XG4) C1 Refer to the E Clamp C following table P Spring Clamp C3 for details. C4 Models for OMRON PLCs PLC Type I/O I/O Points I/O Unit Model Connecting cables CJ1W-ID31 3 CS1W-ID31 C0H-ID C0H-ID CQM1-ID CQM1-ID C1 CQM1-ID Input CJ1W-ID1 XWZ-000 CS1W-ID1 3-point Unit: 1 Cable C0H-ID 4-point Unit: Cables 4 C0H-ID1 C0H-ID1 C00-ID4 C00-ID1 I/O 3 CJ1W-MD1 (inputs) CS1W-MD1 (inputs) CS1W-MD (inputs) CS1W-MD1 (inputs) CJ1W-ID3 3 Input CJ1W-ID33 XWZ-000K C 4 CJ1W-ID 3-point Unit: 1 Cable I/O 3 CJ1W-MD3 (inputs) 4-point Unit: Cables CJ1W-MD3 (inputs) CJ1W-OD31 3 CS1W-OD31 CS1W-OD3 C0H-OD CQM1-OD Output CJ1W-OD1 XWZ-000 CS1W-OD1 C3 3-point Unit: 1 Cable 4 CS1W-OD 4-point Unit: Cables C0H-OD1 C00-OD CJ1W-MD1 (outputs) I/O 3 CS1W-MD1 (outputs) CS1W-MD (outputs) CS1W-MD1 (outputs) CJ1W-OD3 3 CJ1W-OD33 Output CJ1W-OD34 XWZ-000K C4 CJ1W-OD 3-point Unit: 1 Cable 4 CJ1W-OD3 4-point Unit: Cables I/O 3 CJ1W-MD3 (outputs) CJ1W-MD3 (outputs) *Connection is not possible to all OMRON PLC Units. *000 is replaced by the cable length. *There is one common for each 3 points. *Refer to page - for information on Connecting Cables. 4

6 Models for Connection to OMRON PLCs Clamp ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-E34G-C1. 3 (34) XWR-E34G-C. 3 (34) XWR-E34G-C3. 3 (34) XWR-E34G-C4. Ratings and Specifications Rated current 0./signal,4/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to WG to (rod terminals) pplicable pplicable wire sizes WG to (twisted or solid wires) wires Stripped length mm Details on Crimp Terminals pplicable crimp terminals TC-0 Dia. = 1 Rod TC-1.S Dia. = 1. T1.--1 lade T1.--1 W =. pplicable wires WG to WG (0.30 to 0. mm ) WG to WG (0.30 to 1. mm ) WG to WG (0.30 to 1. mm ) Note: Round rod and blade crimp terminals are made by Nichifu. Round rod Dia. lade t=0. W -mm -mm Dimensions (Unit:mm) C MIL Plug:XG (4.) / / Ø 4. 0 C. (Pitch) (43.3) / 1/ 1 1 3/4 3/ C / 3/ Label Contents / 3/ C4 For C1 and C For C3 and C / 1/ 1 1 3/4 3/

7 Models for Connection to OMRON PLCs M3 Screw ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-J34G-C (34) XWR-J34G-C (34) XWR-J34G-C (34) XWR-J34G-C Ratings and Specifications Rated current 0./signal,4/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to WG to (round or forked crimp terminals) pplicable pplicable wire sizes WG to (twisted or solid wires) wires Stripped length mm Details on Crimp Terminals Wiring s Use crimp terminals on terminal blocks with M3 screws. Terminal Screw Tightening Torque Use a tightening torque of 0. N m when connecting wires or crimp terminals to the terminal block. pplicable crimp terminals Round crimp terminals Forked crimp terminals Y-3 pplicable wires WG to (0.30 to 1. mm ) WG to (0.30 to 1. mm ) Round crimp terminals 3. mm dia.. mm max. Forked crimp terminals. mm max. 3. mm Dimensions (Unit:mm) C MIL Plug:XG (4.) / /3... -Ø4. 0 C 3. M3 (Pitch) (4.3) / 1/ 1 1 3/4 3/ C / 3/ Label Contents / 3/ C4 For C1 and C For C3 and C / 1/ 1 1 3/4 3/

8 Models for Connection to Mitsubishi PLCs Model List XWR G - Wiring method J M3 Screw E Clamp P Spring Clamp Mounted Connector type G MIL (XG4) PLC type M1 Refer to the following M table for details. Models for Connection to Mitsubishi PLCs PLC Type I/O Points Mitsubishi PLC Module model Connecting cables LX41C4 3 QX41 QX41-S1 QX41-S QX1 QH4P (input) QX41Y41P (input) 1SX41-S1 1SX41-S XWZ-000: 1 cable M1 1SX1 1SH4 (input) 1SH4-S1 (input) LX4C4 4 QX4 QX4-S1 QX QX-S1 1SX4-S1 1SX4-S 1SX-S XWZ-000: cables LY41NT1P 3 QY41P QY1 QH4P (output) QY41Y41P (output) 1SY41-S1 XWZ-000: 1 cable M 1SY41P 1SY4P 1SY1 1SH4 (output) 4 1SH4-S1 (output) LY4NT1P QY4P 1SY4 XWZ-000: cables *000 is replaced by the cable length. *Refer to page for information on Connecting Cables.

9 Models for Connection to OMRON PLCs Spring Clamp ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-P34G-C1. 3 (34) XWR-P34G-C. 3 (34) XWR-P34G-C3. 3 (34) XWR-P34G-C4. Ratings and Specifications Rated current 0./signal,4/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min mbient operating temperature 0 to WG 4 to (rod terminals),wg to (twisted or solid pplicable pplicable wire sizes wires)(outer diameter of insulation must be 4 mm max) wires Stripped length WG-: to mm, WG: to mm Details on Crimp Terminals pplicable Ferrules Use ferrules of the lengths and thicknesses specified below.if other lengths or thicknesses are used, connection may not be possible or it may not be possible to insert or remove the posts. Ferrule Dimensions Dimension (Width) Square ferrules Dimension (Height) Dimension C (Diameter) Round ferrules Special Tools Model XW4Z-00.mm max. The cross-sectional area after mm max. crimping must be 4. mm or less mm dia. max. (after crimping) Square ferrules -mm Round ferrules Dia. C -mm Dimensions (Unit:mm) C MIL Plug:XG (4.) Ø 4. 0 / /3 C (Pitch) (33.4) / 1/ 1 1 3/4 3/ C / 3/ Label Contents / 3/ C4 For C1 and C For C3 and C / 1/ 1 1 3/4 3/

10 Models for Connection to Mitsubishi PLCs Clamp ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-E34G-M1. 3 (34) XWR-E34G-M. Ratings and Specifications Rated current 0./signal,/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to WG to (rod terminals) pplicable pplicable wire sizes WG to (twisted or solid wires) wires Stripped length mm Details on Crimp Terminals pplicable crimp terminals TC-0 Dia. = 1 Rod TC-1.S Dia. = 1. T1.--1 lade T1.--1 W =. pplicable wires WG to WG (0.30 to 0. mm ) WG to WG (0.30 to 1. mm ) WG to WG (0.30 to 1. mm ) Note: Round rod and blade crimp terminals are made by Nichifu. Round rod Dia. lade t=0. W -mm -mm Dimensions (Unit:mm) M1 MIL Plug:XG (4.) Ø (Pitch) (43.3) M Label Contents For M1 For M

11 Models for Connection to Mitsubishi PLCs M3 Screw ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-J34G-M (34) XWR-J34G-M Ratings and Specifications Rated current 0./signal,/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to WG to (round or forked crimp terminals) pplicable pplicable wire sizes WG to (twisted or solid wires) wires Stripped length mm Details on Crimp Terminals Wiring s Use crimp terminals on terminal blocks with M3 screws. Terminal Screw Tightening Torque Use a tightening torque of 0. N m when connecting wires or crimp terminals to the terminal block. pplicable crimp terminals Round crimp terminals Forked crimp terminals Y-3 pplicable wires WG to (0.30 to 1. mm ) WG to (0.30 to 1. mm ) Round crimp terminals 3. mm dia.. mm max. Forked crimp terminals. mm max. 3. mm Dimensions (Unit:mm) M1 MIL Plug:XG (4.) Ø M3 (Pitch) (4.3) M Label Contents For M1 For M

12 Generalpurpose devices Model List XWR - - T Wiring method Number of poles Mounted Connector type J E P N M3 Screw Clamp Spring Clamp e-con* G C F D MIL (XG4) MIL (XG4C)* FCN* D-sub* 0 R MR* M MDR* Plug/Socket lank Plug (male) R Socket (female)* *Scheduled for release soon. M3 Screw ppearance number of poles Model Dimension (mm) Dimension (mm) XWR-JG-T XWR-J34G-T XWR-J40G-T XWR-J0G-T.. 0 XWR-J0G-T Ratings and Specifications Rated current 1 Rated voltage VC 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to Label Contents *The label contents for a with 34 poles are shown. *The details on crimp terminals are the same for the XWR-J34G on page. Dimensions MIL Plug:XG4-31 (4.) (Unit:mm) Connector Ø4. 3. (Pitch) M3 Depending on the poles (4.3). 4.

13 Models for Connection to Mitsubishi PLCs Spring Clamp ppearance I/O Points (number of poles) Model Dimension (mm) Dimension (mm) 3 (34) XWR-P34G-M1. 3 (34) XWR-P34G-M. Ratings and Specifications Rated current 0./signal,/common Rated voltage 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min mbient operating temperature 0 to WG 4 to (rod terminals),wg to (twisted or solid pplicable pplicable wire sizes wires)(outer diameter of insulation must be 4 mm max) wires Stripped length WG-: to mm, WG: to mm Details on Crimp Terminals pplicable Ferrules Use ferrules of the lengths and thicknesses specified below.if other lengths or thicknesses are used, connection may not be possible or it may not be possible to insert or remove the posts. Ferrule Dimensions Dimension (Width).mm max. Square ferrules The cross-sectional area after Dimension (Height) mm max. crimping must be 4. mm or less Round ferrules Dimension C (Diameter) mm dia. max. (after crimping) Special Tools Model XW4Z-00 Square ferrules Round ferrules Dia. C -mm -mm Dimensions (Unit:mm) M1 MIL Plug:XG (4.) Ø (Pitch) (33.4) M Label Contents For M1 For M 1

14 Generalpurpose devices Spring Clamp ppearance number of poles Model Dimension (mm) Dimension (mm) XWR-PG-T XWR-P34G-T. 40 XWR-P40G-T 3. 0 XWR-P0G-T. 0 XWR-P0G-T 3. 3 Ratings and Specifications Rated current 1 Rated voltage VC 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to WG 4 to (rod terminals),wg to (twisted or solid pplicable pplicable wire sizes wires)(outer diameter of insulation must be 4 mm max) wires Stripped length WG-: to mm, WG: to mm *The details on crimp terminals are the same for the XWR-P34G on page. Label Contents *The label contents for a with 34 poles are shown. Dimensions (Unit:mm) MIL Plug:XG4-31 (4.) Connector Ø4. (Pitch) Depending on the poles (33.4) 4.

15 Generalpurpose devices Clamp ppearance number of poles Model Dimension (mm) Dimension (mm) XWR-EG-T XWR-E34G-T. 40 XWR-E40G-T 3. 0 XWR-E0G-T. 0 XWR-E0G-T 3. 3 Ratings and Specifications Rated current 1 Rated voltage VC 4VDC Insuration resistance 0MΩ min.(at 00VDC) Dielectric strength 00VC for 1 min (leakage current: 1 m max.) mbient operating temperature 0 to Label Contents *The label contents for a with 34 poles are shown. *The details on crimp terminals are the same for the XWR-E34G on page. Dimensions (Unit:mm) MIL Plug:XG4-31 Connector (4.) Ø4.. (Pitch) (43.3) Depending on the poles 4.

16 Connecting C a b l e s XWZ-000D Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two -pin s ppearance CN1 Model XWZ-0D 1 0. XWZ-0D XWZ-0D 1. XWZ-300D 3. XWZ-00D 4. XWZ-0D. XWZ-MD. XWZ-MD 1. (0 mm) Yellow lack (00 mm) XWZ-000F Connectors: One -pin to Loose Wires with Crimp Terminals ttached ppearance Model XG4M-30-T L CN3 CN XWZ-0F 1 XWZ-0F 1. XWZ-0F XWZ-300F 3 XWZ-00F XWZ-0F XWZ-MF XWZ-MF Forked terminals (M3.) 300 (mm) Devices FCN3J040-U/F CN Triangular mark XG4M-30-T NC Forked terminals (M3.) XG4M-30-T FCN3J040-U/F CN CN1 1 1 Triangular mark NC XG4M-30-T CN3 1 Triangular mark NC 1 Connector Pin No. Table Forked terminal No. of cores Insulation color Dot marks XG4M-30-T CN XG4M-30-T CN Dot color Connector pin No. 1 Red 1 1 lue lack 3 Red 3 Pink 4 lack 4 Red 3 Green 0 lack Red 4 Orange lack Red Gray lack Red lue 1 lack 1 Red Pink lack Red Green 00 lack Red Orange lack 1 Red 1 Gray lack XWZ-000K Connectors: One 40-pin to One 40-pin ppearance Model XWZ-CK 0. XWZ-C0K 0. XWZ-0K 1 XWZ-0K 1. XWZ-0K XWZ-300K 3 XWZ-00K XWZ-0K XG4M-4030-T XG4M-4030-T Triangular mark L 1 Triangular mark 40 3 Note: Connector pins are connected 1-to-1 so that pin numbers correspond.

17 Connecting C a b l e s XWZ ppearance Ratings and Specifications Rated current 1 Rated voltage VC 4 VDC Contact resistance mω max. (at mv, 0 m max.) *1 Insulation resistance 0 MΩ min. (at 00 VDC) Dielectric strength 00 VC for 1 min (leakage current: 1 m max.) * mbient operating temperature to 0 Materials and Finish *1. Contact resistance for the Connector. *. Dielectric strength for the Connector. Item Part name Materials and Finish Housing XG4M-30 Cover Fiber-glass reinforced PT resin (UL4V-0)/black XG4M-4030 Mating end Phosphor bronze/nickel base, 0.-μm gold plating Contacts Press-fit end Phosphor bronze/nickel base,.0-μm tin plating Connectors XG4T-04/4004 Strain Relief Fiber-glass reinforced PT resin (UL4V-0)/black Housing Polyester resin (UL4V-0)/black FCN-3J04-U/F * Mating end Copper alloy/gold plated Contacts FCN-3J040-U/F Press-fit end Copper alloy/tin plated Connecting screw Steel/nickel plated Cable UL44 Interface Cable WG Crimp terminal Forked crimp terminal 1. YS 3. or the equivalent * These housings, contacts, and connecting screws are made by Fujitsu Component, Ltd. XWZ-000 Connectors: One 4-pin Connector Made by Fujitsu Component, Ltd. to One -pin ppearance Model L XWZ XWZ-0 1 XWZ-0 1. XWZ-0 XWZ XWZ-00 XWZ-00 XWZ-0 XWZ-M XWZ-M FCN3J04-U/F NC XG4M-30-T Triangular mark XWZ-000 Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to One 40-pin ppearance Model L XWZ XWZ-0 1 XWZ-0 1. XWZ-0 XWZ XWZ-00 XWZ-00 XWZ-0 XWZ-M XWZ-M FCN3J040-U/F XG4M-4030-T Triangular mark

18 Safety Precautions Precautions for Correct Use Wiring Precautions Do not perform wiring work, remove connectors, or connect connectors while power is being supplied. Electric shock or damage to the device may result. Double-check all wiring before turning ON the power supply. fter wiring, route the cable so that force is not applied directly to the connections. Wires for s Do not damage the cores when stripping the insulation from them. lways twist stranded wires together before connecting them. Do not presolder wires. It may not be possible to connect them or remove them. 1

19 Connecting C a b l e s XWZ-000L Connectors: One 40-pin Connector Made by Fujitsu Component, Ltd. to Two -pin s ppearance CN1 Model XWZ-0L 1 0. XWZ-0L XWZ-0L 1. XWZ-300L 3. XWZ-00L 4. XWZ-0L. XWZ-ML. XWZ-ML 1. (0 mm) Green White (00 mm) CN3 CN FCN3J040-U/F CN XG4M-30-T CN XG4M-30-T CN XWZ-000N Connectors: One 40-pin to Two -pin s ppearance CN1 Model XWZ-0N 1 0. XWZ-0N XWZ-0N 1. XWZ-300N 3. XWZ-00N 4. XWZ-0N. XWZ-MN. XWZ-MN 1. (0 mm) Green lack (00 mm) Linear lengths (not including bends) CN3 CN XG4M-4030-T Triangular mark XG4M-30-T CN XG4M-30-T CN3 Triangular mark Triangular mark XWZ-000X Connectors: One -pin to One -pin ppearance Model XWZ-C0X 0. XWZ-0X 1 XWZ-0X XWZ-300X 3 XWZ-00X XWZ-0X XG4M-30-T 1 XG4M-30-T Triangular mark L Triangular mark 1 Note: Connector pins are connected 1-to-1 so that pin numbers correspond.

20 OMRON UTOMTION ND SFETY THE MERICS HEDQURTERS Schaumburg, IL US OMRON CND, INC. HED OFFICE Toronto, ON, Canada OMRON ELECTRONICS DE MEXICO HED OFFICE México DF OMRON ELECTRONICS DE MEXICO SLES OFFICE podaca, N.L OMRON RGENTIN SLES OFFICE Cono Sur OMRON CHILE SLES OFFICE Santiago...3 OTHER OMRON LTIN MERIC SLES OMRON ELETRÔNIC DO RSIL LTD HED OFFICE São Paulo, SP, rasil Omron Europe.V. Wegalaan -, NL- JD, Hoofddorp, The Netherlands. Tel: +31 (0) 3 00 Fax: +31 (0) 3 uthorized Distributor: utomation Control Systems Machine utomation Controllers (MC) Programmable Controllers (PLC) Operator interfaces (HMI) Distributed I/O Software Drives & Motion Controls Servo & C Drives Motion Controllers & Encoders Temperature & Process Controllers Single and Multi-loop Controllers Sensors & Vision Proximity Sensors Photoelectric Sensors Fiber-Optic Sensors mplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors RFID/Code Readers Industrial Components Relays Pushbuttons & Indicators Limit and asic Switches Timers Counters Metering Devices Power Supplies Safety Laser Scanners Safety Mats Edges and umpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches RI-E-01 Note: Specifications are subject to change. Omron Electronics LLC Printed in U.S.. Printed on recycled paper.

21 Mouser Electronics uthorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: XWR-E34G-C3 XWR-J34G-C4 XWR-E40G-T XWR-EG-T XWR-J34G-C3 XWR-J40G-T XWR-E34G-C4 XWR-JG-T XWR-P34G-C1 XWR-J34G-C XWR-P34G-C3 XWR-P34G-C4 XWR-E34G-C1 XWR- E34G-C XWR-J34G-C1 XWR-PG-T XWR-P34G-C XWR-P40G-T

Heavy-Duty Hinge-Operated Safety Interlock Switch (Pneumatic) Cam limits guard door opening to 5 degrees before safety contacts are opened.

Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 Description PHP6009 Heavy-Duty Hinge-Operated Safety Interlock Switch (Pneumatic) The PHP6009 is similar to the conventional HP6009 except that it gives