Plasma Gas Cylinder Lift

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1 I N S T R U C T I O N M A N U A L The Model PLM-42 is a smooth, quiet and reliable display lift mechanism, providing exceptional protection for your display unit in a mobile application. The lift is compatible with a wide variety of plasma displays in both 42 and 50 models. For optimal viewing, you have the choice to select any of six height settings. The provides an economical, yet convenient and attractive solution to portable display. The user simply presses the release and applies a gentle upward pull to activate the lift mechanism. Because the lift is counter balanced, the user gives a gentle downward push to depress and lock the unit in the down position for shipping or storage. BEFORE YOU BEGIN CAUTION: To prevent damage to the, which could affect or void the Factory warranty, thoroughly study all instructions and illustrations before you begin to install or operate the unit. Pay particular attention to the Important Precautions on Page 1. If you have any questions about this installation, contact Chief Manufacturing at LOGO CHIEF MANUFACTURING INC FAX HIGHWAY 13 SOUTH, SUITE 500 SAVAGE, MINNESOTA USA PART NO (Rev. B) 2000 Chief Manufacturing Printed in USA 08-01

2 Plasma Gas Clinder Lift IMPORTANT WARNINGS AND CAUTIONS! WARNING: CAUTION: A WARNING alerts you to the possibility of serious injury or death if you do not follow the instructions. A CAUTION alerts you to the possibility of damage or destruction of equipment if you do not follow the corresponding instructions. WARNING: Be aware during the installation that this is a pressurized cylinder operated device, and there are pinch points for people and for electrical wiring. WARNING: Be aware of the potential for personal injury or damage to the unit if it is not properly installed. The lift (without a plasma display) weighs about 86 lbs (39 kg). WARNING: Be sure the lift is installed square and parallel in all dimensions to avoid damage to the lift. Avoid stressing the unit at any time during installation. WARNING: Do not operate the lift without a load (plasma display) installed. The ratchet mechanism may slip under a no load condition. CAUTION: Carefully inspect the lift for shipping damage. If any damage is apparent, call your carrier claims agent and do not continue with the installation until the carrier has reviewed the damage. TOOLS REQUIRED FOR INSTALLATION Phillips screwdrivers, No. 1 and No. 2 Electric drill and bit set Socket set with extension NOTE: Other tools may be required depending on the method of installation. CONTENTS INSTALLATION... 2 Weight and Vertical Travel Specifications... 2 Prepare the Lift... 4 Prepare the Case and Install the Lift... 5 Install the Display on the Lift... 6 Foam Installation... 7 Adjustments

3 WEIGHT AND VERTICAL TRAVEL SPECIFICATIONS See Table 1 on page 2 and Figure 1 on page 3 for weight and vertical travel specifications. Maximum release weight is the weight the lift mechanism will lift unassisted, minimum release weight is the weight that must be on the lift mechanism to lift without excessive speed, and maximum support weight is the total weight (equipment and all hardware) that the lift mechanism will support. 1. Determine size and weight of equipment to be lifted. 2. Determine the vertical travel height required for presentation viewing. Table 1: Weight and Vertical Travel Dimensions (HxWxD) Overall Height Extended Vertical Travel Max. Release Weight +\- 5% Max. Support Weight +\- 5% Unit Weight 10 1/4 x35 1/2 x15 (260mmx838mmx381mm) 52 1/2 (1334mm) 42 1/4 (1073mm) 100 lbs. (48 Kgs.) 120 lbs. (54.5 Kgs.) 86 lbs. (39 Kgs.) 2

4 Plasma Gas Clinder Lift " TRAVEL x %%c Figure 1. 3

5 PREPARE THE LIFT The PLM is shipped with the gas cylinder disconnected from the lower scissors arm. The gas cylinder must be connected before installation of the PLM. WARNING: Be especially aware of the weight of the unit, and the potential for personal injury or of damage to the unit if it is not properly installed. The lift (without a plasma display) weighs about 65 lbs (30 kg). Install the Gas Cylinder 1. Place the PLM on its back on a clean, flat surface. 2. Extend the scissors arms to their maximum position. 3. Using the clevis pin provided, attach the gas cylinder to the lower scissors arm. 4. Install the cotter pin (provided) into the hole in the clevis pin and secure the cotter pin by bending one tang of the cotter pin. Gas Cylinder stored for shipment Clevis Pin Hole for cotter pin Gas Cylinder installed 4

6 Plasma Gas Clinder Lift PREPARE THE CASE AND INSTALL THE LIFT Because of the wide variety of possible mounting situations, Chief Manufacturing can only provide general guidelines for Plasma Lift installation. Study the following information carefully, and adapt it as necessary to fit your specific installation. WARNING: Be especially aware of the weight of the unit, and the potential for personal injury or of damage to the unit if it is not properly installed. The lift (without a plasma display) weighs about 65 lbs (30 kg). The General Guidelines below, and the information on the following pages, covers the most common mounting situations: General Guidelines Compare the inside dimensions of the case in which the Plasma Lift will be installed with the dimensional requirements of your display and the foam padding required for your application. Install the Lift Mechanism into the Case 1. Attach a 3/4 casterboard to the case bottom before installing the lift mechanism. 2. Place the lift mechanism into the case bottom. CAUTION: For smooth and reliable operation, the unit must be installed square and parallel in all dimensions. Avoid stressing the unit at any time during installation. 3. Using the base of the lift mechanism as a template, transfer the locations for the eight holes (5/16 dia.) to the case bottom as shown in Figure Drill eight holes (5/16 dia.) through case bottom and casterboard. 5. Secure the mechanism in the case using 8 thru bolts (1/4-20 or larger), 16 fender washers, and 8 Nyloc bolts (see Figure 3). Tighten securely. Four holes on each side Figure 2. Thru bolt, two fender washers and Nyloc Nut Four places each side Figure 3. 5

7 INSTALL THE DISPLAY ON THE LIFT Attach Bracket to the Lift 1. Follow the instructions accompanying the bracket designed for your display. Mount the Display WARNNG: Be aware during the installation that this is a pressurized cylinder operated device, and there are pinch points for people and for electrical wiring. Keep hands and electrical wiring away from internal components of the mechanism 1. Slide the display down over the mounting bracket of the lift, making sure the hooks engage the slots in the bracket (see Figure 4) to support the display while you install attaching hardware. 2. Using four 5/16-18 bolts, secure your plasma display to the mounting bracket on the lift (see Figure 5). Plasma Display Mounting Bracket Hook Slot Lift Figure 4. Secure Plasma Display Figure 5. 6

8 Plasma Gas Clinder Lift FOAM INSTALLATION The lift is designed to protect your plasma display from minor shock/impact occurring during normal shipment. Foam protection must be installed correctly to ensure your plasma floats freely on the lift during shipment. Bottom Foam Installation 1. Push the lift down into the lowest locked position and allow the lift to sit in its locked position. 2. Measure and record the distance between the bottom of the plasma display and the case bottom. 3. Subtract 1 1/2 from the distance obtained in step 2. This is the foam thickness required for the bottom of the case. 4. Measure, cut and install foam as required to cover case bottom to thickness determined in step 3. Top Foam Installation 1. With the lift still locked in the lowest position, measure and record the distance between the top of the plasma display and the case top. 2. Add 1 1/2 to the distance obtained in step 1. This is the foam thickness required for the top of the case 3. Measure, cut and install foam as required to cover case top to thickness determined in step Cover all case sides with foam, making sure foam does not interfere with lifting operation. Bottom Foam Step 2 distance - 1 1/2 = Thickness Top Foam Step 1 distance + 1 1/2 = Thickness 7

9 ADJUSTMENTS To Adjust the Height of the Display 1. Depress the release lever and allow the plasma display to reach maximum upward travel. 2. If a lower viewing position is desired, lower the display to the first lower latching position. 3. If a lower viewing position is desired, lower the display to the second lower latching position. 4. If a lower viewing position is desired, lower the display to the third lower latching position. 5. If a lower viewing position is desired, lower the display to the fourth lower latching position. 3. Lower the display to its bottom latching position to repeat the height selection process. Release Lever Fully Raised Lowered One Step Lowered Two Steps Lowered Three Steps Lowered to Case Height 8

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