Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali

Transcription

1 Published : September 2003 VERSION - 1 JULY Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali

2 INDEX SHEET INDEX SHEET S. NO. GROUP DESCRIPTION PAGE NO. S. NO. GROUP DESCRIPTION PAGE NO. 1 INDEX INDEX INDEPENDENT FRONT SUSPENSION M25A01 ENGINE MOUNTING M25A FRONT SPRING AND SHOCK ABSORBER CLUTCH HOUSING HOOD CLUTCH AND BRAKE PEDAL A FENDER RIGHT 2602A CLUTCH CYLINDER B FENDER LEFT 2602B FUEL TANK GAUGES AND LINES RADIATOR GUARD ACCELERATOR LINKAGE FOOT STEPS RADIATOR AND HOSES BODY MOUNTINGS HEAD LIGHTS ASSEMBLY INSTRUMENT PANEL TURN SIGNAL, ROOF & MARKER LIGHT A BODY SHELL ASSEMBLY 2607A TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT B CARGO BOX 2607B AUDIO SYSTEM DOORS AND FITTINGS - FRONT A SWITCHES AND CONTROLS 1506A DOORS AND FITTINGS - REAR HORN TAIL GATE AND FITTINGS WINDSHIELD WIPER MOTOR BODY TRIMMING A WIRING HARNESS 1510A PLATES AND COVERS INSTRUMENTS DRIVER SEAT WINDSHIELD WASHER FRONT PASSENGER SEAT TRANSMISSION ASSEMBLY MIDDLE PASSENGER SEAT RANSMISSION HOUSING AND ATTACHING A FRONT BUMPER 2617A SELECTION BIASING B REAR BUMPER 2617B SHAFT RAIL AND FORKS A FENDER EXTENSION AND FRONT MUD FLAP 2618A DRIVE SHAFT B REAR WHEEL ARCH AND MUD FLAP 2618B MAIN SHAFT DRIVE GEAR & SYNCHRONIZER TOOLS COUNTER LAY SHAFT GEAR & SYNCHRONIZER FLOOR TRIMMING TRANSMISSION SHIFT LEVER A SEAT BELT FRONT 2621A TRANSMISSION AND TRANSFER CASE ASSY C SEAT BELT REAR 2621C B TRANSFER CASE ASSY (MECHANICAL SHIFT) 1801B AIR CONDITIONER (WITH HEATER) TRANSFER CASE LINKAGE PROPELLER SHAFT FRONT AXLE REAR AXLE STEERING GEAR & MOUNTINGS STEERING TIE ROD STABILIZER BAR HAND BRAKE A FRONT DRUM BRAKE 2202A B WHEEL BRAKE REAR 2202B BRAKE MASTER CYLINDER & RESERVOIR BRAKE TUBES A WHEEL AND ATTACHING PARTS - FRONT 2301A B WHEEL AND ATTACHING PARTS - REAR 2301B A FRAME 2401A B SPARE WHEEL MOUNTING 2401B.1 3

3 GROUP M25A01 - ENGINE MOUNTING GROUP CLUTCH HOUSING FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION BRACKET T/F SUPPORT SCREW BELL HOUSING M12 x G WASHER PLAIN M GROWER WASHER WL SPRING LOCKWASHER M SCREW HEX M10 x SCREW M10 x SPRING LOCKWASHER M AD0050N INSULATOR ENGINE REAR SUPPORT NUT HEX M10 x VIBRATION DAMPNER LOCK WASHER SPRING M NUT HEX M8 x M25A

4 GROUP CLUTCH AND BRAKE PEDAL GROUP CLUTCH AND BRAKE PEDAL FIG. NO. DESCRIPTION ASSEMBLY BRKT SUPPORT PEDAL MTG ASSEMBLY CLUTCH PEDAL (HYD) BUSH PEDAL SHAFT 1 5 G PLAIN WASHER (I.D. 21/32") PIN COTTER 3.2 x SPRING RETRACTING SCREW HEX HD M8 x NUT HEX M8 x SCREW HEX HD M8 x PEDAL PAD COVER REINF DASH PANEL OUTER STOPPER BOLT WASHER PLAIN M LOCK WASHER SPRING M SCREW HEX M6 x PLAIN WASHER M WASHER SPRING M CLEVIS PIN PIN COTTER 2 x RUBBER STOPPER F0080N STAY TUBE SUSP PEDAL HORIZONTAL K0310N STAY TUBE SUSP PEDAL 1 BRAKE PEDAL ASSEMBLY SUSP PEDAL COMPLETE SPRING RETRACTING PEDAL PAD COVER RUBBER STOPPER ASSEMBLY BRAKE PEDAL

5 GROUP CLUTCH CYLINDER GROUP CLUTCH CYLINDER FIG. NO. DESCRIPTION ASSEMBLY CLUTCH MASTER CYLINDER SCR HEX HD M8 x WASHER PLAIN M LOCK WASHER SPRING M NUT HEX M8 x CLUTCH TUBE LOWER FRT BRAKE HOSE SPECIAL WASHER LOCKWASHER BRAKE HOSE SECURING NUT LOCK HOSE SECURING BRKT SUPPT CYL TUBE MTG LOWER CA0691N CLUTCH TUBE LOWER ASSEMBLY SLAVE CYLINDER A0190N BRACKET CLUTCH SLAVE CYL MTG ALLEN SCREW M8 x mm CLUTCH RELEASE FORK PROP. SPRING CLUTCH RELEASE SCR HEX HD M4 x NUT NYLON M4 x SEALING BOOT GROMMET CLUTCH RELEASE FORK RETAINER PLATE GROMMET FLANGE BOLT M6 x CA0371N KIT CLUTCH MASTER CYLINDER MAJOR CA0381N KIT CLUTCH MASTER CYLINDER MINOR CA0391N KIT CLUTCH SLAVE CYLINDER

6 GROUP FUEL TANK GAUGES AND LINES GROUP FUEL TANK GAUGES AND LINES FIG. NO. DESCRIPTION AA0400N FUEL TANK ASSEMBLY ASSEMBLY FUEL TANK MTG BRACKET BOLT HEX HD M8 x WASHER PLAIN M NUT HEX M8 x BOLT HEX HD M8 x LOCK WASHER SPRING M REST BUTTON - BATTERY TRAY BOTTOM FERRULE FUEL LINE A0450N STRAP ASSEMBLY FUEL TANK COPPER WASHER 16 MM SKID PLATE FUEL TANK SCREW HEX HD M8 x A0200N TANK UNIT GASKET FUEL TANK LOCK WASHER EXT TOOTH M SCREW PAN HD M4 x HOSE FUEL TANK TO FILLER NECK CLIP WORM TYPE NO - 2 (42-55) DA0430N HOSE VENTILATOR FUEL TANK DA0200N FUEL FILLER NECK ASSEMBLY HOSE BREATHER FUEL TANK SCREW HEX HD M6 x BREATHER FUEL TANK HOSE GROMMET FILLER NECK CA2240N FUEL LINE TANK TO FILTER BANJO BOLT COPPER WASHER 14 MM A0540N FUEL RTN LN INJ PUMP TO FUEL TANK FUEL LINE FILTER TO INJECTION PUMP BANJO BOLT 16 MM CLIP FUEL LINE

7 GROUP ACCELERATOR LINKAGE GROUP ACCELERATOR LINKAGE FIG. NO. DESCRIPTION AA0130N ACCELERATOR PEDAL ASSEMBLY ACCELERATOR TREADLE HINGE PIN SPRING RETURN ACC PEDAL WASHER PLAIN M PIN COTTER 2 x PIN CLEVIS ACCELERATOR PEDAL PAD WASHER PLAIN M AA1780N CABLE ASSY ACCELERATOR COMP NUT HEX M8 x A11775 PLAIN WASHER 5/16" WIRE STOP SCREW WIRE STOP

8 GROUP RADIATOR AND HOSES GROUP RADIATOR AND HOSES FIG. NO. DESCRIPTION AG0131N RADIATOR ASSEMBLY BG0010N INSULATOR RADIATOR MOUTING BOTTOM SPACER RAD RETAINER CUP ASSY WASHER PLAIN NUT NYLOC M10 x COLLAR INSULATOR BOLT HEX HD M8 x LOCK WASHER SPRING M NUT HEX M8 x CUSHION RADIATOR SUPPORT

9 GROUP HEAD LIGHTS FIG. NO. DESCRIPTION AA0180N HEAD LAMP ASSEMBLY (AUTOPAL) 2 2 G LOCKWASHER EXTN # G SCREW PAN HD M/C #10-24 x 1/2" A0010N KIT SPARE BULBS HALO HEAD LAMP

10 GROUP TURN SIGNAL, ROOF & MARKER LIGHT GROUP TURN SIGNAL, ROOF & MARKER LIGHT FIG. NO. DESCRIPTION FRONT TURN SIGNAL LAMP FRONT TURN SIGNAL LAMP LH FRONT TURN SIGNAL LAMP RH 1 SIDE MARKER LAMP ASSEMBLY MARKER LAMP LH ASSEMBLY MARKER LAMP RH SCREW SPECIAL M4 x SPRING LOCK WASHER M NUT HEX M4 x REAR REGISTRATION PLATE BF0010B PLATE ASSEMBLY REGISTRATION SCREW HEX HD M8 x LOCK WASHER SPRING M WASHER PLAIN M8 2 NUMBER PLATE LIGHT ASSEMBLY NUMBER PLATE LAMP PLAIN WASHER M WASHER SPRING M NUT HEX M6 x 1 2 ROOF LIGHT ASSEMBLY ROOF LAMP SCREW PAN HD SLOTTED M6 x WARNING TRIANGLE ASSY A3391N WARNING TRIANGLE ASSEMBLY NS

11 GROUP TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT GROUP AUDIO SYSTEM FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION A0030N REAR COMBINATION LAMP RH (PRODN) BA0030N KIT RADIO / TAPE A0040N REAR COMBINATION LAMP LH (PRODN) AA0091N INTERNAL ANTENNA A0020N ASSEMBLY SPEAKER 4"

12 GROUP 1506A - SWITCHES AND CONTROLS FIG. NO. DESCRIPTION SWITCH POWER WINDOW FRONT HN0101N POWER WINDOW REGULATOR FRT-LH HN0111N POWER WINDOW REGULATOR FRT-RH SWITCH POWER WINDOW REAR HN0121N POWER WINDOW REGULATOR RR-LH HN0131N POWER WINDOW REGULATOR RR-RH A.1

13 GROUP BATTERY HOLD DOWN & CABLE GROUP BATTERY HOLD DOWN & CABLE FIG. NO. DESCRIPTION BA0250N TRAY BATTERY 1 2 G BOLT HEX HD 5/16" LOCK WASHER SPRING M WASHER PLAIN M SUPPORT BATTERY TRAY BOTTOM SCREW HEX HD M8 x REST BUTTON-BATTERY TRAY BOTTOM REST PAD REAR - BATTERY CLAMP BRACKET BATTERY HOLD DOWN 1 10 G WASHER SPRING LOCK M WING NUT 5/16" BATTERY POSITIVE CABLE CAP POSITIVE CABLE BATTERY CABLE ASSEMBLY NEGATIVE REST BUTTON BATTERY TRAY BOTTOM EA0100N EARTH CABLE

14 GROUP HORN FIG. NO. DESCRIPTION CLEAR TONE HORN HIGH (PROD) CLEAR TONE HORN LOW (PROD) LOCK WASHER SPRING M WASHER PLAIN M SCREW HEX HD M8 x

15 GROUP WINDSHIELD WIPER MOTOR FIG. NO. DESCRIPTION WIPER MOTOR ASSEMBLY (LINK TYPE) CK0080N BRACKET ASSEMBLY WIPER MOTOR SCREW HEX HD M5 x SPRING LOCK WASHER M PLAIN WASHER M WASHER SPRING M SCREW HEX HD M6 x BK0030N KIT LINKAGE WIPER MOTOR ASSEMBLY AK0010N WIPER ARM ASSEMBLY WIPER BLADE ASSEMBLY 2 GROUP WINDSHIELD WIPER MOTOR

16 GROUP 1510A - WIRING HARNESS GROUP 1510A - WIRING HARNESS FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION CN0050N BRKT ASSEMBLY LEVER BONNET BA0021N HORN RELAY SCREW SLOTTED PAN HEAD M6 x WIPE & WASH WIPER INTO RELAY PLAIN WASHER M SCREW SLOTTED PAN HD M6 x SPRING LOCKWASHER M PLAIN WASHER M SCR SLOTTED PAN HD M5 x SPRING LOCKWASHER M PLAIN WASHER M BRACKET BONNET LEVER SPRING LOCK WASHER M5 * 2 (* FUSE BOX ATTACH) RELAY HEAD LAMP A0300N RELAY HEAD LAMP (OPT) IC BASED FLASHER (ATD TO FUSE BOX) A0011N IC BASED FLASHER (OPT) A0012N IC BASED FLASHER (OPT) A0150N AC RELAY OEN DA0090N AC RELAY (OPT) A A.2

17 GROUP 1510A - WIRING HARNESS GROUP 1510A - WIRING HARNESS FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION MOUNTING BRACKET POWER WINDOW TIMER GLOW PLUG 7 SECOND 1 RELAY AND FUSE A0190N TIMER GLOW PLUG TIMER - MICO (OPT) SCREW HEX HEAD M6 x A0191N TIMER GLOW PLUG TIMER - BERU (OPT) POWER WINDOW RELAY ASSY A0061N STARTER RELAY ANU AUTO INTERFACE POWER RELAY (OPT) SCREW SLOTTED PAN HD M6 x SCREW SLOTTED PAN HD M6 x PLAIN WASHER M PLAIN WASHER M SPRING LOCKWASHER M SPRING LOCK WASHER M MOUNTING BRACKET GLOW TIMER NUT HEX M6 x BRACKET MAXI FUSE COVER ASSEMBLY P/W RELAY & FUSE A A.4

18 GROUP 1510A - WIRING HARNESS GROUP 1510A - WIRING HARNESS FIG. NO. DESCRIPTION CA0031N SWITCH DOOR LIGHT MECH STOP LIGHT SWITCH CLIP CHASSIS WIRING HARNESS A0111N COMBINATION SWITCH A3891N COVER UPPER HALF - COMB SWITCH A3901N COVER LOWER HALF - COMB SWITCH SPACER SPRING LOCK CABLE REV SWITCH TO CHAS WIRING P/W FUSE BOX & RELAY HARNESS FRT DOOR WIRING - LH RR DOOR WIRING RH/LH ROOF LAMP WIRING PIGTAIL TANK UNIT A0130N DOOR WIRING - FRT RIGHT REMOTE AA0440N WIRING HARNESS ENGINE CA1310N WIRING HARNESS BODY CA1320N WIRING HARNESS - CHASSIS CN0050N BRKT ASSY LEVER BONNET A0070N SEAT BELT WARNING MODULE A0030N SPEED SENSOR 4WD CA0040N WIRING STEREO AFL A0120N INSTRUMENT WIRING A A.6

19 GROUP INSTRUMENTS GROUP WINDSHIELD WASHER FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION AA0281N INSTRUMENT CLUSTER FERRULE WINDSHIELD WASHER TUBE A3661N KIT WINDSHIELD WASHER A3662N KIT WINDSHIELD WASHER (OPT) SCREW SLOTTED PAN HD M6 x WASHER INTERNAL TOOTH M PLAIN WASHER M

20 GROUP TRANSMISSION ASSEMBLY FIG. NO. DESCRIPTION 07000D0830N TM ASSY (BA10 V0 DC EM BW M0.294) D0120N TM ASSEMBLY 4WD BOLERO DC LHD EM ASSY T/F CASE B/W MECHANICAL SHIFT

21 GROUP TRANSMISSION HOUSING AND ATTACHING GROUP TRANSMISSION HOUSING AND ATTACHING FIG. NO. DESCRIPTION TRANSMISSION HOUSING FRONT ASSY PIN ELASTIC SCREW M7 x WASHER ELASTIC BOLT M8 x ELASTIC WASHER M ELASTIC PIN ELASTIC PIN HD0010N PLUG M18 x GASKET (CO WASHER) SWITCH - REVERSE CONTACT SEAL N/S STUD M8 x SCREW M10 x D0510N ASSY INT & RR HOUSING BA10 DS (4WD) WASHER ELASTIC M BREATHER ELASTIC WASHER M D0361N LIP SEAL 40D 58E SCREW M8 x PIVOT - GEAR SHIFT LEVER PIN PIVOT NUT PLUG DRAIN - OIL SUMP SEAL HSG TRANSMISSION INTERNAL (2WD)

22 GROUP SELECTION BIASING GROUP SHAFT RAIL AND FORKS FIG. NO. DESCRIPTION FIG. NO. DESCRIPTION SHIM SET CD0010N RAIL ASSY SLEEVE SELECTION CD0020N RAIL ASSY PLUNGER SELECTION CD0040N SHIFT FORK REVERSE D0311N SPRING SELECT 1/ ELASTIC PIN PLATE RETAINER BALL 8 N/S SLEEVE SELECTION 5TH / REV PIN D0321N SPRING SELECTION 5TH / REV FINGER INTERLOCK STUD SPRING LOCKING NYLOC NUT M6 x PLUG M12 x SPACER -1/2" SLEEVE

23 GROUP DRIVE SHAFT FIG. NO. DESCRIPTION D0470N INPUT GEAR ASSEMBLY DEFLECTOR OIL TAPER ROLLER BEARING THICKNESS WASHER (STOCK NO)

24 GROUP MAIN SHAFT DRIVE GEAR & SYNCHRONIZER GROUP MAIN SHAFT DRIVE GEAR & SYNCHRONIZER FIG. NO. DESCRIPTION OUTPUT SHAFT (SAE 8620) DRIVEN GEAR ASSEMBLY 1ST SPEED ASSEMBLY 2ND DRIVEN GEAR DRIVEN GEAR ASSEMBLY 3RD SPEED TH DRIVEN GEAR GEAR DRIVEN - REVERSE SYNCHRONISER ASSEMBLY 1ST & 2ND SYNCHRONISER ASSEMBLY 3RD & 4TH SPACER FIRST GEAR NUT M31 x SHIM ADJUSTING 1.6 MM THICK SHIM 3.05 THK SPRING WASHER CIRCLIP SNAP RING CIRCLIP PE SHIM O/P SHAFT TAPER ROLLER BEARING - SNR TAPER ROLLER BEARING - INPUT SHAFT CIRCLIP CYLINDRICAL ROLLER BEARING CIRCLIP 68 - O/P SHAFT REAR HOUSING NEEDLE CAGE 40.2 x 44.2 x NEEDLE CAGE 40.2 x 44.2 x

25 GROUP COUNTER LAY SHAFT GEAR & SYNCHRONIZER GROUP COUNTER LAY SHAFT GEAR & SYNCHRONIZER FIG. NO. DESCRIPTION SUB - SHAFT 5TH GEAR ASSEMBLY 5TH DRIVING GEAR (4WD) SYNCHRONISER ASSEMBLY 5TH & REV CYLINDRICAL ROLLER BEARING SHIM 5TH DRIVE GEAR ADJ. SHIM - SUB SHAFT BEARING COUNTER SHAFT (BA10 V0) TAPER ROLLER BEARING CIRCLIP TAPER ROLLER BEARING ADJ. SHIM C'SHAF BEARING (STOCK NO) GEAR SLIDING - REVERSE PIN SLIDING GEAR PIN ELASTIC NEEDLE BEARING CAGE 25 x 30 x TH DRIVING GEAR

26 GROUP TRANSMISSION SHIFT LEVER GROUP TRANSMISSION SHIFT LEVER FIG. NO. DESCRIPTION 07060D0350N SHIFT LEVER ASSEMBLY D0021N GEAR SHIFT LEVER BOTTOM NYLON BUSH LEVER SPRING PLATE COVER ELASTIC WASHER M SCREW M8 x GROMMET LEVER D0340N GEAR SHIFT LEVER TOP ASSEMBLY RUBBER BUSH D0111N FOAM BUSH D0131D BUSH PIVOT D0121N PIVOT PIN TOP LEVER NUT HEX M8 x AA0160N KNOB GEAR SHIFT WASHER M NYLOC NUT M6 x B B.2

27 GROUP TRANSMISSION AND TRANSFER CASE ASSY GROUP TRANSMISSION AND TRANSFER CASE ASSY FIG. NO. DESCRIPTION TF CASE B/W MECHANICAL SHIFT ADAPTOR BA10 TO BORG WARNER SOCKET HEAD CAP SCREW ELASTIC WASHER M STUD T/M TO ADAPTOR STUD T/M TO ADAPTOR PLAIN WASHER M SPRING LOCK WASHER M NUT HEX M8 x 'O' RING ELASTIC PIN DIA 12 x D0140N TM ASSEMBLY BA10 V1 4WD PARKING BRAKE MOUNTING BRACKET NYLOC NUT M8 x T/F BREATHER WITH L BRACKET TUBE BREATHER CLAMP BREATHER TUBE

28 GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) FIG. NO. DESCRIPTION TF CASE B/W MECHANICAL SHIFT NUT WASHER SEAL OIL DA0171N FLANGE CIRCULAR A0501N PLUG PIPE DA0241N ASM SPEEDO GEAR & SHAFT (17T) 'O 'RING SEAL SPEEDO BODY SPEEDO A0401N BOLT A0351N BOLT BA0021N ASM COVER A0331N SNAP RING DA0011N BEARING DA0031N BEARING NEEDLE BA0011N COVER A0171N MAGNET DA0231N GEAR SPEEDO (5T) SEAL OIL A0361N SPRING CA0251N HUB SHIFT COLLAR CA0051N ASM LOCKUP A0221N SNAP RING CA0031N HUB LOCKUP A0281N SPRING A0271N COLLAR, LOCKUP CA0101N SHAFT RAIL CA0131N ASM LOCKUP SHIFT FORK A0191N SNAP RING A0311N SPACER DA0091N SPROCKET DRIVE (24T) DA0101N SPROCKET DRIVEN (24T) DA0071N CHAIN DA0151N ASM SHAFT AND PUMP CA0021N FACING LOCKUP FORK A0251N CLAMP A0261N HOSE COUPLING A0411N ASM GEROTOR PUMP DA0161N ASM OUTPUT SHAFT A0371N FILTER CA0061N HUB REDUCTION 1 CONTINUE B B.2

29 GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) GROUP 1801B - TRANSFER CASE ASSY (MECHANICAL SHIFT) FIG. NO. DESCRIPTION CA0081N FACING REDUCTION FORK CA0121N ASM REDUCTION SHIFT FORK DA0221N ASM YOKE A0491N DEFLECTOR DUST DA0131N OUTPUT SHAFT LOWER A0391N BREATHER NIPPLE CA0261N ASM ADAPTER A0201N SNAP RING A0181N SPIRAL PIN A0211N SNAP RING DA0021N BEARING DA0191N ASM INPUT SHAFT DA0051N BUSHING DA0111N BEARING NEEDLE DA0081N THRUST WASHER A0231N SNAP RING DA0061N THRUST PLATE DA0121N SUN GEAR DA0141N ASM CARRIER (COMPLETE) A0301N SCREW A0241N CLIP RING CA0071N SHIFT SHAFT BA0061N 'O' RING CA0111N SPRING 4L ASSIST DA0041N ROLLER 4L ASSIST CA0091N CAM CA0041N PLUNGER DETENT A0291N SPRING CA0271N ASM LEVER AND PIN NUT SHIFT SHAFT A0381N SWITCH 4WD INDICATOR CA0281N ASM CASE A0321N PIN DOWEL B B.4

30 GROUP TRANSFER CASE LINKAGE GROUP TRANSFER CASE LINKAGE FIG. NO. DESCRIPTION SHIFT LINK ASSEMBLY NUT NYLOC M8 x T/F SHIFT MAIN LEVER SHIFT LEVER ASSEMBLY TORSION SPRING PIVOT PIN LEVER PIVOT PIN BRACKET ASSEMBLY SHIFT LEVER PIVOT BRKT T/F LEVER KNOB ASSEMBLY COTTER PIN 3.2 x 20 MM BEARING HOUSING GROMMET T/F CASE LEVER RETAINER GROMMET T/F CASE LEVER

31 GROUP PROPELLER SHAFT GROUP PROPELLER SHAFT FIG. NO. DESCRIPTION PROPELLER SHAFT ASSEMBLY FRONT A490 U - BOLT PROPELLER SHAFT 4 3 G WASHER SPRING LOCK M5 8 4 G NUT HEX 5/16" PROP SHAFT ASSEMBLY REAR BA A0050N BOLT HEX 4 7 G LOCK WASHER SPRING 3/8" 4 8 G NUT HEX 3/8" KIT UNIVERSAL JOINT 1 CONSIST OF: JOURNAL ASSEMBLY NS BEARING ASSEMBLY NS SNAP RING NS G GREASE NIPPLE NS

32 GROUP FRONT AXLE GROUP FRONT AXLE FIG. NO. DESCRIPTION 0503AA0780N FRONT AXLE ASSEMBLY COMPLETE 1 (WITH DISC BRAKE) FRT AXLE TUBE ASSY LH FRT AXLE TUBE ASSY RH AA1820N COVER, DIFFERENTIAL A0111N FLANGE SCREW M8 x A0101N FLANGE SCREW M8 x PLUG, FILLER AXLE HOUSING PLUG, DRAIN, AXLE HOUSING CASE, DIFFERENTIAL KIT CONE, ROLLER & CUP, DIFF BRG 2 CONSISTS OF: CONE & ROLLER, DIFFRAL. BRG NS CUP, DIFFERENTIAL BRG NS SHIM SET, ADJUSTING, DIFFERENTIAL 1 CONSISTS OF: SHIM 0.003" THICK NS SHIM 0.005" THICK NS SHIM 0.010" THICK NS SHIM 0.030" THICK NS KIT, DIFF GEAR AND PINION MATE 1 CONSISTS OF: GEAR, SIDE NS PINION MATE NS SHAFT, PINION MATE NS PIN, LOCK, PINION MATE SHAFT NS WASHER, THRUST WASHER, THRUST WASHER, THRUST WASHER, THRUST * WASHER, THRUST ( * AS REQUIRED) KIT AXLE DRIVE GEAR & PIN (4.88R) 1 CONSISTS OF: GEAR SET (DRIVE GEAR & PIN) NS STRAP, LOCK NS EA0610N 10 - SCREW, DRIVE GEAR NUT, DRIVE PINION (OPT: ) 20 G BOLT, HEX HEAD 1/2" x 13-2 x 1/4" KIT CONE, ROLLER & CUP, PIN 1 BEARING INNER CONSISTS OF: CONE, ROLLER & PIN BRG INNER NS CUP, PINION BEARING INNER NS CONTINUE

33 GROUP FRONT AXLE GROUP FRONT AXLE FIG. NO. DESCRIPTION KIT CONE, ROLLER AND CUP 1 PINION BEARING OUTER CONSISTS OF: CONE, ROLLER & PIN BRG OUTER NS CUP, PINION BEARING NS SHIM SET ADJ PIN BRG INNER & OUTER 1 CONSISTS OF: SHIM 0.003" THICK NS SHIM 0.005" THICK NS SHIM 0.010" THICK NS SHIM 0.003" THICK NS SHIM 0.005" THICK NS SHIM 0.010" THICK NS SHIM 0.030" THICK NS SLINGER, OIL DRIVE PINION CA0211N SEAL PINION FRONT AXLE CA0110N DUST SHIELD DISC BRAKE-LH CA0120N DUST SHIELD DISC BRAKE -RH SEAL, DUST UNIVERSAL JOINT YOKE A1445 YOKE END, UNIVERSAL JOINT ASSY A1028 COMPANION FLANGE NUT WASHER FRONT AXLE SHAFT & UNV JOINT LH FRONT AXLE SHAFT & UNV JOINT RH DUST SHIELD - FRONT AXLE 4WD GUIDE, AXLE SHAFT OIL SEAL, AXLE SH, GEAR CARR END SPLIT RING SEAT - UPPER BALL JOINT STR. KNUCKLE & BALL JOINT ASSY - LH STEERING KNUCKLE - LH LOWER BALL JOINT CIRCLIP - LOWER BALL JOINT UPPER BALL JOINT STR. KNUCKLE & BALL JOINT ASSY - RH STEERING KNUCKLE - RH LOWER BALL JOINT CIRCLIP - LOWER BALL JOINT UPPER BALL JOINT NUT - LOWER BALL JOINT NUT - UPPER BALL JOINT COTTER PIN A760 BOLT, HEX HD 3/8" /2" 12 CONTINUE

34 GROUP FRONT AXLE FIG. NO. DESCRIPTION LOCKWASHER, SPRING M SPINDLE ASSEMBLY - WHEEL BEARING SPINDLE WHEEL BEARING BUSH FRONT AXLE SHAFT OIL SEAL - FRONT AXLE SHAFT NUT HEX M10 x BOLT, STOP, STEERING NIPPLE AIR BREATHER GASKET GEAR CARRIER COVER ASSY DIFFERENTIAL ASSEMBLY (4.88 RATIO) TUBULAR BREATHER FRONT BREATHER TUBE 1 GROUP FRONT AXLE

35 GROUP REAR AXLE GROUP REAR AXLE FIG. NO. DESCRIPTION 0502AA0940N REAR AXLE ASSEMBLY 4.88R BA0090N GC TUBE ASSEMBLY FRONT 4.88R DA0340N GEAR CARRIER COVER ASSEMBLY A0111N FLANGE SCREW M8 x A0101N FLANGE SCREW M8 x DA0360N FILLER PLUG DA0370N DRAIN PLUG EA0140N DIFF. ASSY 4.88R DIFFERENTIAL CASE LH DIFFERENTIAL CASE RH KIT, CONE, ROLLER & CUP, DIFF. BRG 2 CONSISTS OF: DIFFERENTIAL BRG CONE & ROLLER NS DIFFERENTIAL BEARING CUP NS SHIM SET ADJUSTING DIFFERENTIAL 1 CONSISTS OF: DIFF ADJUSTING SHIM 0.003" NS DIFF ADJUSTING SHIM 0.005" NS DIFF ADJUSTING SHIM 0.010" NS DIFF ADJUSTING SHIM 0.030" NS 0502DA0570N GEAR SET SIDE GEAR & PINION MATE 1 CONSISTS OF: DIFFERENTIAL BEVEL PINION MATE NS DIFFERENTIAL BEVEL SIDE GEAR NS SHAFT, PINION MATE PIN LOCK, PINION MATE SHAFT WASHER THRUST, DIFF PINION MATE WASHER THRUST, DIFF SIDE GEAR WASHER THRUST, DIFF SIDE GEAR WASHER THRUST, DIFF SIDE GEAR * WASHER THRUST, DIFF SIDE GEAR (* AS REQUIRED) KIT, DRIVE GEAR AND PINION (4.88R) 1 CONSISTS OF: HYPOID BEVEL DRIVE GEAR NS HYPOID BEVEL DRIVE PINION NS LOCK STRAP-AXLE DRIVE GEAR SCR BOLT 3/8" x 7/8" UNF NUT NYLOC 3/4" NUT NYLOC 3/4" 1 20 G BOLT 1/2" UNC x 2-1/4" 4 CONTINUE

36 GROUP REAR AXLE GROUP REAR AXLE FIG. NO. DESCRIPTION KIT CONE, ROLLER & CUP PINION BEARING INNER 1 CONSIST OF : CONE & ROLLER, PINION BRG INNER NS CUP, PINION BEARING INNER NS KIT CONE, ROLLER & CUP PINION BEARING OUTER 1 CONSIST OF : CONE & ROLLER, PINION BRG OUTER NS CUP, PINION BEARING OUTER NS SHIM SET, PINION BRG INNER & OUTER 1 CONSISTS OF: DR. PINION BRG ADJ SHIM 0.003"-RR NS DR. PINION BRG ADJ SHIM 0.005"-RR NS DR. PINION BRG ADJ SHIM 0.010"-RR NS DR. PINION BRG ADJ SHIM 0.003"-FR NS DR. PINION BRG ADJ SHIM 0.005"-FR NS DR. PINION BRG ADJ SHIM 0.010"-FR NS DR. PINION BRG ADJ SHIM 0.030"-FR NS OIL SLINGER CA0131N SEAL PINION REAR AXLE REAR AXLE SHAFT SHIELD DUST COMPANION FLANGE A1028 COMPANION FLANGE NUT WASHER HEX BOLT HEAD 3/8" G SPRING LOCK WASHER 3/8" NIPPLE AIR BREATHER A852 WHEEL BEARING SPINDLE 2 36 G BOLT HEX HEAD 3/8" x G NUT HEX 3/8" RATIO TAG 4.88R DA0010N GASKET GEAR CARRIER COVER ASSY TUBULAR BREATHER REAR BREATHER TUBE

37 GROUP STEERING GEAR AND MOUNTINGS GROUP STEERING GEAR AND MOUNTINGS FIG. NO. DESCRIPTION ASSY STRG WHEEL WITH LEATHER CVR 1 CONSIST OF: CONTAT PLATE ASSEMBLY SPRING SCREW PAD COVER DOWEL PIN UPPER STEERING COLUMN SUB ASSY 1 WITH STEERING LOCK CONSISTS OF : JACKET TUBE STRG COLUMN SHAFT STEERING COLUMN RUBBER BUSH UPPER RUBBER BUSH LOWER BUSH NUT STEERING COLUMN END ANTI SQUEAK STEERING COLUMN SCREW HEX HEAD M8 x PLAIN WASHR M SPRING LOCK WASHER M STRG. COLUMN CLAMP 1 20 G SCREW HEX HEAD 5/16" - 24 x 1 3/4" 1 21 G PLAIN WASHER 5/16" 2 22 G SPRING LOCK WASHER 5/16" 1 23 G HEX NUT 5/16" BRKT SUPPORT STRG COLUMN BOT GROMMET STRG COLUMN BOTTOM ASSY INTRM SHAFT WITH COUPLING STEERING GEAR AND DROPARM ASSY 1 CONTINUE

38 GROUP STEERING GEAR AND MOUNTINGS GROUP STEERING GEAR AND MOUNTINGS FIG. NO. DESCRIPTION STEERING DROP ARM BRACKET STEERING GEAR MTG BOLT HEX HEAD M12 x SPRING LOCK WASHER M PLAIN WASHER M BOLT HEX HEAD M12 x BOLT HEX HEAD M12 x CA1280N PIPE RETURN COPPER WASHER M BANJO BOLT M14 (PRESSURE) CA1270N PIPE PRESSURE FEED COPPER WASHER M BANJO BOLT M16 (RETURN) 1 CONTINUE

39 GROUP STEERING GEAR AND MOUNTINGS FIG. NO. DESCRIPTION HOSE CLAMP (HOSE O.D.27) BANJO BOLT M CA0110N SUCTION HOSE CA1261N ASSEMBLY RESERVOIR STEERING SCREW HEX HEAD M8 x PLAIN WASHR M SPRING LOCK WASHER M BRKT FUEL FILTER MTG. 1 GROUP STEERING GEAR AND MOUNTINGS

40 GROUP STEERING TIE ROD GROUP STEERING TIE ROD FIG. NO. DESCRIPTION ASSEMBLY MASTER TIE ROD CONNECTING TIE ROD ASSY 4WD TIE ROD SOCKET ASSEMBLY LEFT M TIE ROD SOCKET ASSEMBLY RIGHT M A-837 SOCKET ASSEMBLY CLAMP BOLT, HEX. HD. M8 x LOCK WASHER SPRING M NUT HEX. M8 x (* FOR TIE ROD SOCKET CLAMP) COVER, DUST, TIE ROD SOCKET WASHER SPECIAL NUT HEX. M12 x (STEERING TIE ROD STUD ATTACHING) PIN COTTER 2.5 x TIE ADJUSTING HEX. SLEEVE LOCK NUT RH M LOCK NUT LH M STEERING DAMPER NYLOC NUT 7/16" - 20 T TYPE BOLT HEX HD M8 x WASHER PLAIN M LOCK WASHER SPRING M BRKT. STRG. DAMPER CON. END SPECIAL BOLT - STEERING DAMP 1 24 G WASHER PLAIN 7/16" (15/32" ID)

41 GROUP STABILIZER BAR FIG. NO. DESCRIPTION STABILIZER BAR FRONT BUSHING STABILIZER BAR STABILIZER CLAMP LOCKWASHER SPRING M SPECIAL BOLT HEX HD M10 x PLAIN WASHER M BUSHING LINK STABILIZER BAR 2 9 G PLAIN WASHER (I.D.21/32") 4 10 G COTTER PIN 5/32" x 1.1/4" STUD STABILIZER BAR NYLOC NUT M12 x GROUP STABILIZER BAR

42 GROUP HAND BRAKE FIG. NO. DESCRIPTION A0210N LEVER ASSEMBLY PARK BRAKE SCREW HEX M6 x PLAIN WASHER M WASHER SPRING M WIRE CLIP GROMMET PARKING BRAKE BA0461N CABLE PARKING BRAKE FRONT BA0301N CABLE PARKING BRAKE REAR A0200N BRACKET ROLLER HOLD DOWN ROLLER PARK BRAKE PLAIN WASHER M CIRCLIP HAND BRAKE CABLE FRONT CABLE SUPPORT PLATE 1 GROUP HAND BRAKE

43 GROUP 2202A - FRONT DISC BRAKE GROUP 2202A - FRONT DISC BRAKE FIG. NO. DESCRIPTION DISC BRAKE 2 2 G LOCKWASHER SPRING 3/8" 12 3 G BOLT HEX HD 3/8" - 24 x 7/8" CALIPER ASSY LT CALIPER ASSY RT. 1 5 G LOCK WASHER SPRING 1/2" BOLT M12 x HOUSING SEALING RING PISTON BOOT - PISTON BOLT SLIDING PIN SLIDING PIN - BOOT CARRIER ASSY PAD & ANTI RATTLE SPRING ANTI RATTLE CLIP BLEED SCREW DUST CAP CA0110N DUST SHIELD DISC BRAKE - LH CA0120N DUST SHIELD DISC BRAKE - RH KIT, CALIPER (MAJOR) 2 CONSIST OF : SEALING RING NS PISTON NS BOOT - PISTON NS SLIDING PIN - BOOT NS 0603BA0511N 2 - SHIM NS 0603BA0521N 2 - GASKET NS 1 - GREASE SACHET NS KIT, CALIPER (MINOR) 2 CONSIST OF : SEALING RING NS BOOT - PISTON NS SLIDING PIN - BOOT NS 0603BA0511N 2 - SHIM NS 0603BA0521N 2 - GASKET NS 1 - GREASE SACHET NS KIT,SLIDING PIN 2 CONSIST OF : BOLT PIN NS SLIDING PIN NS SLIDING PIN - BOOT NS 1 - GREASE SACHET NS 2202A A.2

44 GROUP 2202B - WHEEL BRAKE REAR GROUP 2202B - WHEEL BRAKE REAR FIG. NO. DESCRIPTION 0602BA1821N BRAKE ASSEMBLY REAR RH BA1831N BRAKE ASSEMBLY REAR LH BACK PLATE ASSEMBLY RR LH BACK PLATE ASSEMBLY RR RH KIT BRAKE SHOE HOLD DOWN 2 CONSIST OF : PINS NS SPRINGS NS CUP WASHER NS 0602BA2181N KIT BRAKE SHOE AND LINING 2 CONSIST OF : BA2191N 2 - LINED SHOE LEADING NS BA2201N 1 - ASSY LINED SHOE TRAILING LH NS BA2211N 1 - ASSY LINED SHOE TRAILING RH NS 0602BA2221N KIT LINING SET BRAKE SHOE (STD) 1 CONSIST OF : BA2231N 2 - LINING LEADING NS BA2241N 2 - LINING TRAILING NS RIVET NS 0602BA2251N KIT LINING SET (0.8MM U/S) SPRING SHOE RETURN ABT. END SPRING SHOE RETURN CYL END BA2141N CYLINDER WHEEL BR ASSY DIA BA2171N KIT RR WHEEL CYL 2 CONSIST OF : DUST COVER NS BA2151N 2 - SEAL NS SCREW AND LOCK WASHER ASSY 8 CONSIST OF : SCREW BLEEDER NS BA2421N 1 - WASHER NS CONTINUE 2202B B.2

45 GROUP 2202B - WHEEL BRAKE REAR GROUP 2202B - WHEEL BRAKE REAR FIG. NO. DESCRIPTION SPRING WHEEL CYL. RR BA2161N PISTON RR WHEEL CYL AIR EXCLUDER RR DUST COVER (BLEED SCREW) ASSY LEVER PARKING BRAKE LH ASSY LEVER PARKING BRAKE RH PIN SHOE SPRING SHOE RETAINER PLATE STRUT ASSEMBLY BA2361N KIT, CAM ADJUSTER 4 CONSIST OF : 0602BA2391N 1 - CAM NS 0602BA2401N 1 - NUT NS 0602BA2411N 1 - WASHER NS 2202B B.4

46 GROUP BRAKE MASTER CYLINDER AND RESERVOIR GROUP BRAKE MASTER CYLINDER AND RESERVOIR FIG. NO. DESCRIPTION A0281N ASSY LSC65 BOOSTER WITH 1"TMC A0431N KIT, SERVO 1 CONSIST OF : FILTER GROMMET - NRV A0190N SERVO ASSEMBLY AA1101N KIT, MASTER CYLINDER - MAJOR 1 CONSIST OF : 1 - PLUNGER ASSY - PRIMARY NS 1 - PLUNGER ASSY - SECONDARY NS 1 - CIRCLIP NS 1 - WASHER 6.5mm NS 1 - STOP PIN NS 2 - SEAL FLUID TANK NS AA1111N KIT, MASTER CYLINDER - MINOR 1 CONSIST OF : 2 - SEAL RECUPERATING NS 2 - SHIM SEAL NS 2 - SEAL GLAND NS 1 - WASHER 6.5mm NS 2 - SEAL FLUID TANK NS 1 - CIRCLIP NS LOCK WASHER SPRING M NUT HEX M8 x AA0781N MASTER CYLINDER ASSEMBLY AA0341N KIT, NON RETURN VALVE 1 CONSIST OF: GROMMET NS ASSY NON RETURN VALVE NS ASSEMBLY FLUID RESERVOIR FLUID LEVEL WARMING CAP GROMMET CA7770N HOSE VACUUM PUMP TO BOOSTER

47 GROUP BRAKE TUBES GROUP BRAKE TUBES FIG. NO. DESCRIPTION BRAKE TUBE M/CYL PRI TO DASH BRAKE TUME M/CYL SEC TO DASH FRONT BRAKE HOSE BRAKE TUBE CHASS BRKT TO FRT TEE BRAKE TUBE CHASSIS BRKT TO TEE BR TUBE FRONT T TO HOSE RH BRAKE TUBE FRT HOSE TO FRT BRK TEE REAR 3 WAY BOLT HEX HD M6 x WASHER SPRING L M6 x 11.6 x 1.6 x ZN TUBE FRT TEE HOSE LH BRK TUBE FRT TEE TO HOSE LH CA6970N TUBE COILED REAR TO LCRV INLET CA0981N TUBE CONNECTOR TO HOSE RR CA6980N TUBE LCRV OUTLET TO HOSE REAR BRAKE TUBE FRT HOSE TO FRT BRK BRAKE HOSE ASSEMBLY BRAKE TUBE RR T WHEEL RH BRK TUBE RR TEE TO WHEEL RH CA1450N TUBE REAR TEE TO WHEEL LH CA1430N TUBE REAR TEE TO WHEEL LH BRAKE TUBE CLIP CLIP NYLON CLIP AXLE TUBE BRK TUBE H/DOWN GASKET BRAKE HOSE SPECIAL WASHER LOCKWASHER BRAKE HOSE SECURING NUT LOCK HOSE SECURING GASKET BRAKE HOSE BANJO BOLT M10 x BRAKE HOSE FRONT A0321N LCRV AND LINKAGE ASSEMBLY NUT HEX M8 x UNION INV FLARED TUBE 1/ CA0010N BRACKET LSV AXLE END

48 GROUP 2301A - WHEEL AND ATTACHING PARTS - FRONT GROUP 2301A - WHEEL AND ATTACHING PARTS - FRONT FIG. NO. DESCRIPTION AA0171N WHEEL RIM 6J x AA0331N WHEEL RIM 6J x 15 (SSWL) WHEEL BOLT WHEEL NUT M FRONT WHEEL HUB CA0080N OIL SEAL WHEEL HUB INNER WHEEL BEARING CUP - SKF INNER WHEEL BEARING CUP - IMP INNER WHEEL BEARING CUP - NBC INNER WHEEL BEARING CONE - NBC INNER WHEEL BEARING CONE - SKF INNER WHEEL BEARING CONE - IMP OUTER WHEEL BEARING CUP - SKF OUTER WHEEL BEARING CUP - IMP OUTER WHEEL BEARING CUP - NBC OUTER WHEEL BEARING CONE - SKF OUTER WHEEL BEARING CONE - IMP OUTER WHEEL BEARING CONE - NBC A865 WHEEL BEARING LOCK WASHER A866 WHEEL BEARING NUT TOOTHED LOCKWASHER 'O' RING BIG SPRING LOCKWASHER M BOLT DISC 3/8" - 16 x 1-1/4" WHEEL HUB COVER WHEEL HUB COVER 4WD A0080N KIT SPACER AND SHIM 2 CONSIST OF : SPACER WHEEL BEARING (27.575) SPACER WHEEL BEARING (27.6) SPACER WHEEL BEARING (27.625) SHIM WHEEL BEARING (0.075) SHIM WHEEL BEARING (0.2) SHIM WHEEL BEARING (0.5) FREE WHEEL HUB A A.2

49 GROUP 2301B - WHEEL AND ATTACHING PARTS - REAR GROUP 2301B - WHEEL AND ATTACHING PARTS - REAR FIG. NO. DESCRIPTION AA0171N WHEEL RIM 6J x AA0331N WHEEL RIM 6J x 15 (SSWL) WHEEL BOLT WHEEL NUT M BRAKE DRUM REAR REAR WHEEL HUB CA0080N OIL SEAL WHEEL HUB INNER WHEEL BEARING CUP - SKF INNER WHEEL BEARING CUP - IMP INNER WHEEL BEARING CUP - NBC INNER WHEEL BEARING CONE - NBC INNER WHEEL BEARING CONE - SKF INNER WHEEL BEARING CONE - IMP OUTER WHEEL BEARING CUP - SKF OUTER WHEEL BEARING CUP - IMP OUTER WHEEL BEARING CUP - NBC OUTER WHEEL BEARING CONE - SKF OUTER WHEEL BEARING CONE - IMP OUTER WHEEL BEARING CONE - NBC A865 WHEEL BEARING LOCK WASHER A866 WHEEL BEARING NUT O RING BIG TOOTHED LOCKWASHER DOWEL PIN REAR AXLE SCREW C/S SLOTTED M6 x WHEEL HUB COVER 4WD A0080N KIT SPACER AND SHIM 2 CONSIST OF : SPACER WHEEL BEARING (27.575) SPACER WHEEL BEARING (27.6) SPACER WHEEL BEARING (27.625) SHIM WHEEL BEARING (0.075) SHIM WHEEL BEARING (0.2) SHIM WHEEL BEARING (0.5) CA0070N DUST SHIELD - HUB REAR 2 21 G BOLT HEX HD 3/8" - 24 x 1-1/2" G LOCKWASHER SPRING 3/8" G NUT HEX 3/8" B B.2

50 GROUP 2401A - FRAME GROUP 2401A - FRAME FIG. NO. DESCRIPTION 0201AK0750N FRAME ASSEMBLY COMPLETE ASSY X-MEMBER FRONT COMPLETE NUT NYLOC 3/8" - 24 T TYPE AA2640N X-MBR ASSY ENGINE SUPPORT REAR 1 4 G WASHER PLAIN M SPECIAL BOLT CROSS MEMBER CENTER ASSY X-MEMBER F/TANK MTG FRONT ASSEMBLY PLATE NUT RETAINER ASSY X-MBR SPARE WHEEL MOUNTING E0060N FRAME X-MBR REAR AA0780N BRACKET BUMPER SIDE TOWING HOOK FRONT AND REAR ASSY BRKT SPRING SHACKLE FRONT ASSY BRKT MTG STABILISER BAR AA0790N BRACKET BUMPER BOTTOM AE2350N BRACKET HOSE ANCHOR REAR AA0640N BRACKET FRONT BRAKE HOSE ASSY BRKT SHOCK ABSORBER FRONT D0120N SPECIAL BOLT HEX HD M10 x AA0180N BRACKET ENGINE RH AA0190N BRACKET ENGINE LH ASSY BRKT FRT SPRING RR PIVOT LH ASSY BRKT FRT SPRG RR PIVOT RH BODY OUTRIGGER NO '0' BODY OUTRIGGER NO '1' D0020N CUP BODY MOUNTING BODY OUTRIGGER NO '3A' BODY OUTRIGGER NO '3' LH BODY OUTRIGGER NO '3' RH OUTRIGGER BODY NO. '6' BODY OUTRIGGER NO '5' AND '2' MTG BRKT X-MBR ENGINE REAR RH D0030N CUP BODY MOUNTING WITH CUT AE2660N BRACKET ASSEMBLY LSV AA0200N BRACKET ENGINE STAY ROD MTG BRKT X-MBR ENGINE REAR LH A A.2

51 GROUP 2401A - FRAME GROUP 2401A - FRAME FIG. NO. DESCRIPTION RESTRICTOR BRKT BODY OUTRIGGER NO '4' ASSY BRKT SHOCK ABS REAR BRKT REAR SPRING FRONT PIVOT LH BRKT REAR SPRING FRONT PIVOT RH BRACKET AXLE BUMPER ASSY SPRING SHACKLE BRKT REAR ASSY C/MBR FUEL TANK MTG REAR AXLE BUMPER MOUNTING BRACKET PLAIN WASHER M LOCKWASHER SPRING M CROSS MEMBER FRONT BUMPER MTG ASSY X-MEMBER INTERMEDIATE CTR UNDER FRAME SKID PLATE 1 51 G WASHER PLAIN M G LOCKWASHER SPRING 3/8" EXT TOOTH 4 53 G BOLT CARRIAGE 3/8" 4 54 G NUT HEX 3/8" A A.4

52 GROUP 2401B - SPARE WHEEL MOUNTING FIG. NO. DESCRIPTION ASSY SPARE WHEEL CARRIER SPARE WHEEL STOPPER BRKT BOLT HEX HD M8 x WASHER PLAIN M LOCK WASHER SPRING M B.1

53 GROUP FRONT SPRING AND SHOCK ABSORBER GROUP FRONT SPRING AND SHOCK ABSORBER FIG. NO. DESCRIPTION ASSEMBLY FRONT SPRING SILENT BLOCK BUSH BUSH PIVOT END SPRING PIVOT PIN PLAIN WASHER M NUT NYLOC M16 x G GREASE NIPPLE 1/8" NPTF STRAIGHT CLIP SPRING CLIP SPRING ASSY SPRING CLIP PLATE FRONT RH ASSY SPRING CLIP PLATE FRONT RH NYLOCK NUT 1/2" BOLT HEX HD M16 x A0240N SHACKLE PLATE ASSY SHOCK ABSORBER FRONT AA0050N BUSHING SHOCK ABSORBER EYE 4 15 G WASHER PLAIN 1/2" NYLOC NUT M12 x

54 GROUP REAR SPRING AND SHOCK ABSORBER GROUP REAR SPRING AND SHOCK ABSORBER FIG. NO. DESCRIPTION ASSEMBLY REAR SPRING COMPLETE ASSEMBLY SPRING CLIP PLT RR RH ASSEMBLY SPRING CLIP PLT RR LH CLIP SPRING NYLOC NUT 1/2" x SPRING PIVOT PIN NUT NYLOC M16 x PLAIN WASHER M G GREASE NIPPLE 1/8" NPTF STRAIGHT A0170N SHACKLE PLATE ASSEMBLY REAR SPRING SHACKLE PLATE REAR SPRING SHACKLE BUSHING ASSEMBLY SHOCK ABSORBER REAR 2 14 G WASHER PLAIN 1/2" NYLOC NUT M12 x BUSHING SHOCK ABSORBER EYE AXLE BUMPER

55 GROUP HOOD GROUP HOOD FIG. NO. DESCRIPTION CED ASSEMBLY BONNET - CED CENTRAL LOCK UNIT UPPER PLAIN WASHER M SCREW HEX M6 x ASSEMBLY BONNET HINGE LH ASSEMBLY COVER BONNET HINGE PLAIN WASHER M LOCKWASHER SPRING M HEX SCREW M10 x ASSEMBLY REINF PLATE ASSEMBLY BONNET HINGE RH SCREW HEX HD M8 x H LOCK WASHER SPRING M WASHER PLAIN M WEATHERSTRIP BONNET RIGHT WEATHERSTRIP BONNET LEFT WEATHERSTRIP BONNET FRONT WEATHERSTRIP BONNET REAR WASHER SPRING M K0980N KIT P U FOAM BONNET 1 CONSIST OF : P U FOAM BONNET INNER LH P U FOAM BONNET INNER RH P U FOAM BONNET OUTER LH P U FOAM BONNET OUTER RH

56 GROUP 2602A - FENDER RIGHT GROUP 2602A - FENDER RIGHT FIG. NO. DESCRIPTION CN0220A FENDER ASSY COMPLETE RH - CED FILLER STRIP (FENDE TO DASH) ASSY RETAINER PLATE FENDER MTG 1 4 G WASHER SPRING LOCK M5 5 5 G PLAIN WASHER 3/8" ID NUT HEX M8 x STAY BRKT VERT DASH TO FNDR RH PLAIN WASHER M LOCKWASHER SPRING M BOLT HEX HD M10 x GRIP HANDLE ROD HOOD PROP BRACKET HOOD PROP RET EK0010N STAY ROD BONNET HOLDER BONNET STAY ROD SCR SLTD PAN HD M6 x STAY BRKT HOR DASH TO FNDR RH SCR HEX HD M8 x H 2 19 G LOCK WASHER EXT TH 1/4" A A.2

57 GROUP 2602B - FENDER LEFT FIG. NO. DESCRIPTION CK0020A FENDER ASSEMBLY FRONT LH - CED FILLER STRIP (FENDE TO DASH) ASSY RETAINER PLATE FENDER MTG 1 4 G WASHER SPRG LOCK M5 5 5 G PLAIN WASHER 3/8" ID NUT HEX M8 x STAY BRKT VERT DASH TO FNDR LH PLAIN WASHER M LOCKWASHER SPRING M BOLT HEX HD M10 x STAY BRKT HORI DASH TO FNDR LH SCR HEX HD M8 x H 2 GROUP 2602B - FENDER LEFT 2602B B.2

58 GROUP RADIATOR GUARD GROUP RADIATOR GUARD FIG. NO. DESCRIPTION BN0020A RADIATOR GRILL - CED SCREW M6 x WASHER SPRING M PLAIN WASHER M6 18 5A HEAD LAMP BEZEL LH CHROM PLTD 1 5B HEAD LAMP BEZEL RH CHROM PLTD CSK CRSRES TAP SCR 10 x 16 x 1-3/4" CED FACIA ASSEMBLY - CED SCREW HEX M6 x DN1190A AIR DEFLECTOR & FRAME ASSY - CED ASSEMBLY LOCK PLATE BONNET BONNET BUFFER LOCK WASHER SPRING M NUT HEX M8 x FN0010N COVER HEAD LAMP RH FN0020N COVER HEAD LAMP LH 1 CONTINUE

59 GROUP RADIATOR GUARD FIG. NO. DESCRIPTION CN0091N BONNET LOCK ASSEMBLY SCR HEX HD M8 x H WASHER PLAIN M LOCK PLATE (BONNET) CABLE BONNET RELEASE SCREW HEX M6 x A1680N TIE ROD ASSY DASH TO FRONT END WASHER PLAIN M NUT HEX M8 x GROUP RADIATOR GUARD

60 GROUP FOOT STEP FIG. NO. DESCRIPTION JF0160N FOOTSTEP ASSEMBLY SIDE RH JF0170N FOOTSTEP ASSEMBLY SIDE LH PLAIN WASHER M LOCKWASHER SPRING M BOLT HEX HD M10 x

61 GROUP BODY MOUNTINGS FIG. NO. DESCRIPTION RADIATOR GUARD MOUNTING 02020D0110N BOLT SPECIAL POINTED M10 x A6360 PEDAL SHANK DRAFT PAD WASHER D0060N SPACER BODY MOUNTING D0040N INSULATOR BODY MOUNTING UPPER D0050N INSULATOR BODY MOUNTING LOWER D0080N WASHER NYLOC NUT M10 x GROUP BODY MOUNTINGS BODY MOUNTING : MTG NO '0' LH AND RH SPECIAL BOLT M10 x LOCKWASHER SPRING M D0080N WASHER D0050N INSULATOR BODY MOUNTING LOWER D0040N INSULATOR BODY MOUNTING UPPER D0060N SPACER BODY MOUNTING 2 MTG NO '1' LH AND RH SPECIAL BOLT M10 x LOCKWASHER SPRING M D0080N WASHER D0050N INSULATOR BODY MOUNTING LOWER D0040N INSULATOR BODY MOUNTING UPPER D0060N SPACER BODY MOUNTING 2 MTG NO '3' LH AND RH SPECIAL BOLT M10 x LOCKWASHER SPRING M D0080N WASHER D0050N INSULATOR BODY MOUNTING LOWER D0040N INSULATOR BODY MOUNTING UPPER D0060N SPACER BODY MOUNTING 2 DUMMY MOUNTING SNUBBER BODY MOUNTING 3/6" 2 MTG NO '4' LH AND RH SPECIAL BOLT M10 x LOCKWASHER SPRING M D0080N WASHER D0050N INSULATOR BODY MOUNTING LOWER D0040N INSULATOR BODY MOUNTING UPPER D0060N SPACER BODY MOUNTING 2 CONTINUE