INSTALLATION INSTRUCTIONS FOR PART #220 MC/MC2/DOM WATER-METHANOL INJECTION SYSTEMS NATURALLY ASPIRATED/CARBURETED
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1 INSTALLATION INSTRUCTIONS FOR PART #220 MC/MC2/DOM NATURALLY ASPIRATED/CARBURETED WATER-METHANOL INJECTION SYSTEMS V. 0313, Snw Perfrmance, Incrprated
2 CONTENTS Install Ntes Kit Cntents 3 Installatin Mechanical 5 Installatin Electrical 9 Testing the System 10 Initial Tuning 13 Tuning Quick Reference/Maintenance 15 Disclaimer/Warranty Have a questin? Online: Tech tech@snwperfrmance.net CAUTION Yu must cmpletely read thrugh these instructins befre installing and perating this prduct. Failure t d s can result in damage t this prduct and the vehicle. V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
3 Install Ntes Parts 300 PSI UHO Pump (Ultra High Output) 3 Qt Reservir 10 High Pressure Tubing 3 Black Wire Lm 18 1/8 Silicne Tubing Carburetr Plate (1 Plate MC/DOM) (2 Plates fr MC2) Electrical Packet 1 Green LED 1 Blue Butt Cnnectrs 3 Wire splice 3 Large Eyehk MCVC Cntrller With Harness 10 Tie Wraps 1 Running S Decal 1 Vacuum T Mechanical Packet 1 Nzzle Hlder/Check Valve Cmb 1 Reservir Fitting (3/8 NPT t ¼ tube) 8 #8x1&1/2 Screws 8 #8 Washers 4 #6x1/2 Screws 1 E-6000 (GOOP) Level Switch Upgrade 1 Level Switch 1 Red LED 1 Blue Butt Cnnectr 1 Large Eyehk 1 Wire Splice Slenid Upgrade 1 Slenid 2 1/8 NPT-1/4 Push Lck 2 #8x1&1/2 Screws 2 #8 Washers 1 Large Eyehk 1 Wire Splice Dual Nzzle Upgrade (MC2 Only) 1 Unin T 1 Nzzle Hlder/Check Valve Cmb Nzzles 60ML/MN (1) 100ML/MN (2) 175ML/MN (3) 225ML/MN (4) 375ML/MN (5) 625ML/MN (6) Required Tls: -Electric Drill -11/32 Drill Bit -13/16 Drill Bit -Utility Knife -Screw Driver -5/16, 7/16 Open End Wrench -1/8-27 NPT Tap V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Incrprated
4 Intrductin - Please refer t system diagram during install. Distributr/Dealer Warranty: All custmers/dealers must deal directly with Snw perfrmance t receive warranty. N warranty will be issued thrugh a distributr fr any reasn. Return Plicy: All returns must be called in fr RMA #. Snw Perfrmance will nt take used kits r parts fr refund. If yu are returning an unused kit there is a 15% restcking fee minus shipping/handling. All returns must be made within 90 days f purchase date. N exceptins. LIMITATION OF LIABILITY: REPAIR OR REPLACEMENT OF A DEFECTIVE PRODUCT IS THE ORIGINAL RETAIL PURCHASER S EXCLUSIVE REMEDY UNDER THIS WARRANTY. DAMAGE OR INJURY TO THE ORIGINAL RETAIL PURCHASER, TO HIS OR HER VEHICLE, CARGO, OR PROPERTY, AND/OR TO ANY OTHER PERSON OR PROPERTY IS NOT COVERED BY THIS WARRANTY. THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER EXPRESS WA RRANTIES, WHETHER ORAL OR WRITTEN. SNOW S SOLE LIABILITY IS LIMITED TO THE REMEDY SET FORTH ABOVE. IN NO EVENT WILL SNOW BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, INCIDENTAL, SPECIAL, EXEMPLARY, OR PUNITIVE DAMAGES OR FOR ANY OTHER DAMAGES OF ANY KIND OR NATURE (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS OR LOST SALES). SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. Cntact Us: Phne Office (719) Fax (719) Tech Supprt Line (Tll Free) (866) Nzzle Identificatin Chart: Nzzle Number Nzzle Size Nzzle Number Nzzle Size 1 60 ml/min ml/min ml/min ml/min ml/min ml/min Web tech@snwperfrmance.net Mail Snw Perfrmance, Inc 1017-A East Highway 24 Wdland Park, CO V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
5 Warranty Plicy: Snw Perfrmance, Inc. warrants that the Prduct shall cnfrm t and perfrm in accrdance with published technical specificatins and shall be free f defects in materials and wrkmanship fr 1-year prviding: 1. Yu are the riginal purchaser and prvide prf f purchase. 2. The system was purchased frm a Snw Perfrmance Authrized Dealer at MRP pricing set by Snw Perfrmance.* *N warranty will be ffered fr any Snw Perfrmance prducts if purchased belw MRP. 3. Fr Lifetime warranty, the Warranty Card that came with system (nt applicable t separate parts purchases) is returned t Snw within 45-days f purchase and Bst Juice injectin fluid is used exclusively.* * Bst Juice usage evidenced by invices/ receipts. 4. An RMA # has been attained and is displayed n package cntaining returned part. 5. Parts Warranty ~ 90 day warranty n parts purchased separately if used in cnjunctin with a Snw System. N warranty implied if used with a nn-snw part/system. Subject t Snw s inspectin f the prduct, Snw will remedy defects in materials and/r wrkmanship by repairing r replacing, at Snw s ptin, the defective prduct withut charge fr parts r labr, subject t the limitatins and exclusins described in this warranty. This warranty des nt cver prblems caused by nrmal wear and tear including aesthetic xidatin f surfaces, accidents, unlawful vehicle peratin, r mdificatins r repairs t prduct nt perfrmed r authrized by Snw. This includes any prduct that is disassembled r taken apart fr any reasn. In additin, this warranty des nt cver prblems resulting frm cnditins beynd Snw s cntrl including, but nt limited t, theft, misuse, verlading, r failure t assemble, munt r use the prduct in accrdance with Snw s written instructins r guidelines included with the prduct r made available t the riginal retail purchaser. In the event f failure, Snw will repair r replace the part at Snw's sle discretin. Failures resulting frm misapplicatin r misuse f the Prduct, failure t adhere t any specificatins r instructins, r failure resulting frm neglect, abuse, accidents, r act f nature are nt cvered under this warranty. Warranty service may be btained by calling , getting an RMA (Return Merchandise Authrizatin), delivering the part t Snw alng with prf f purchase. Custmer agrees t insure the Prduct r assume the risk f lss r damage in transit, t prepay shipping charges t Snw, and t use the riginal shipping cntainer r equivalent. Shipping fr Warranty replacement parts shipped utside the cntinental US will be charged t custmer. Nn-Warranty Repair/Retest Prducts returned due t damage r misuse and Prducts retested with n prblem fund are subject t repair/retest charges. Prduct will be returned t custmer at custmer s expense. A credit card number must be prvided in rder t btain an RMA (Return Merchandise Authrizatin) number prir t returning Prduct. Installatin- Mechanical Step 1 Level Switch Install Lcate desired level switch munting psitin. Suggest placement is 1/3 f max reservir height. Carefully drill side f reservir using 13/16 bit. A step bit is recmmended fr best drilling results. Hle must be free f nicks r shavings fr prper sealing. Remve rubber seal frm level switch. Insert seal int reservir until fully seated. Lubricate exterir f level switch with water and insert int seal until fully seated. Psitin level switch s GT symbl is at six clck psitin. With fluid level abve level switch, flat shuld be angled up. With fluid level belw level switch, flat shuld be in hrizntal psitin. Step 2 Reservir Install Install 3/8 NPT t ¼ tube reservir fitting using E6000 sealant in the bttm f the reservir. After allwing the thread sealant t dry, fill reservir with abut 1- quart f water and check fr leaks arund reservir fitting and level switch. If leak ccurs use E6000 sealant. Install the 3qt. reservir with fur (4) #8x1&1/2 screws and fur (4) #8 washers in desired munting lcatin. **The reservir shuld be installed abve the pump, but belw the nzzle. This keeps the pump primed and avids fluid leaking int nzzle when nt in use** **Use cautin when installing screws, d nt damage any wiring r fluid lines that may be hidden** ***Cautin*** T avid gravity feeding f fluid with rear munt reservirs, it is essential t use a slenid upgrade (Part #40060). D nt perate yur rear munt reservir equipped vehicle withut a slenid installed. V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
6 Installatin- Mechanical (cnt d Step 3 Pump Install Psitin the fluid pump s that the inlet is psitined at r belw the lwest pint f the reservir, and within tw feet f the reservir. (Pump can be installed in any rientatin). ***Arrws n the pump inlet and utlet indicate the directin f fluid flw*** Install the fluid pump with fur (4) #8x1&1/2 screws and fur (4) #8 washers. Using the supplied large eyehk cnnect pump black wire t chassis grund. Remve the rubber plugs frm the push-lcks by first pushing the plug tward the pump, hld the grey cllar against the pump, and gently pull the plug frm the fitting. ***Pulling against the push-lck fittings with excessive frce may cause damage t the fittings*** Fit the high pressure tubing between the reservir fitting and the pump inlet, ensuring there are n kinks in the line and there is n stress n the push-lck fittings. ***Kinked tubing and stressed fittings may cause fluid leaks*** Cut tubing straight and remve burrs s that the fluid line prperly seals against the internal -rings. Insert tubing int the push-lcks until fully seated, and pull lightly against push-lcks t ensure prper installatin. ***Cautin*** Pump must be shielded frm rad debris and tire wash. Failure t d s will result in pump failure. Munting the pump inlet at r belw the reservir fitting will ensure the pump is primed with fluid prir t use. Maintenance Remve nzzle(s) and clean screen filters at least nce per year using carb cleaner. The Bst Cler has been designed t perate with high cncentratins f methanl. Oil r ther additives are nt required fr system lubricatin. Fr best perfrmance, cling and system life it is recmmend that Snw Perfrmance Bst Juice, part #40008, be the exclusive fluid used in the system. Disclaimer D nt use this prduct until yu have carefully read the fllwing agreement. This sets frth the terms and cnditins fr the use f this prduct. The installatin f this prduct indicates that the BUYER has read and understands this agreement and accepts its terms and cnditins. Perfrmance prducts by their nature are designed t increase hrsepwer and perfrmance nt engineered in the riginal vehicle and the increased stress culd result in damage t related systems. This is a high perfrmance prduct use at yur wn risk. Snw Perfrmance Inc., Its agents, emplyees r wners shall nt be under any liability whether in cntract r therwise whether r nt resulting frm ur negligence r cntents f infrmatin supplied fr any damage r lss resulting frm such infrmatin. The BUYER is respnsible t fully understand the capability and limitatins f his/her vehicle accrding t manufacturer specificatins and agrees t hld the SELLER harmless frm any damage resulting frm failure t adhere t such specificatins. The SELLER disclaims any warranty and expressly disclaims any liability fr persnal injury r damages. The BUYER acknwledges and agrees that the disclaimer f any liability fr persnal injury is a material term fr this agreement and the BUYER agrees t indemnify the SELLER and t hld the SELLER harmless frm any claim related t the item f the equipment purchased. Under n circumstances will the SELLER be liable fr any damages r expenses by reasn f use r sale f any such equipment. The BUYER is respnsible t bey all applicable federal, state, and lcal laws, statutes, and rdinances when perating his/her vehicle, and the BUYER agrees t hld SELLER harmless frm any vilatin theref. The SELLER assumes n liability regarding the imprper installatin r misapplicatin f its prducts. It is the installer's respnsibility t check fr prper installatin and if in dubt, cntact the manufacturer. Ntes: The cntents f this dcument are subject t change withut prir ntice. N part f r this entire dcument may be reprduced in any frm withut prir written permissin f Snw Perfrmance, Inc under the cpyright except fr private use. The names, addresses and telephne numbers mentined are current as f December 8, Nte that this infrmatin is subject t change. Please refer t fr current infrmatin. V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
7 Step 3 Test Cntrller With the nzzle remved frm intake, start vehicle and let it idle fr 10 secnds. Set the rpm switch with the mtr at Increase engine RPM abve 1500 rpm and remve the vacuum line frm the cntrller. The cntrller is nw detecting atmspheric pressure which is the same cnditin as wide pen thrttle. The pump shuld activate, green LED shuld g n, and the fluid level in tank shuld g dwn. If system des nt activate, check all wiring cnnectins. Tuning Quick Reference The pwer ptential f the system is realized thrugh increased timing. The large gains n ctane and cling prvided by the system make this pssible, even n standard pump fuel. The Bst Cler adds an alternate fuel surce as well as significantly cls cmbustin. With the Bst Cler, ne des nt need t cl cmbustin with verly rich air/fuel ratis. T minimize cmbustin quench, yu shuld start with an air t fuel rati f :1. Installatin- Mechanical (cnt d) Step 3 Nzzle Selectin Nzzle sizing is a functin f hrsepwer, which apprximates the engine airflw, and bst, which apprximates intake charge heat. Recmmended starting pints: #220MC/DOM (Single Carburetr Plate): RWHP: 100ml/min nzzle RWHP: 175ml/min nzzle RWHP 375ml/min nzzle MC2 (Duble Carburetr Plates): RWHP: 2 X 100 ml/min nzzle RWHP: 2 X 175 ml/min nzzle 925+ RWHP 2 X 225 ml/min nzzle Install the desired nzzle int the nzzle hlder using E6000 sealant. ***The end f the nzzle with the fine mesh screen shuld be inserted int the nzzle hlder***. Injecting water/methanl lwer than RPM culd result in cmbustin quench. All vehicles are different. If the engine bgs r lses pwer, then it is cming n t early, the quantity is t much, r there is nt enugh methanl in the mixture (50/50 water/methanl recmmended). Cautin****** Prlnged quench may cause lwer engine damage ver a perid f time. Crrect Incrrect Using a 5/16 pen end wrench and a 7/16 pen end wrench, tighten the nzzle ½ turn past finger tight. ***Tefln sealants are nt cmpatible with water/methanl, and shuld nt be used with the install f yur Snw Perfrmance Bst Cler*** Seal the nzzle int the nzzle hlder using the included E6000 sealant. Using a sealant that is nt permanent will allw fr nzzle changes during tuning. Simply remve the nzzle, clean the threads, and reinstall using sealant. V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
8 ***Cautin*** If nzzle is munted lwer than the reservir r beynd the thrttle bdy, a Slenid (Part #40060) must be used t prevent gravity and/r vacuum siphning. Installatin- Mechanical (cnt d) Step 4 Nzzle Munting Part #220 MC/DOM/MC2 This system uses the carburetr spacer plate(s) t munt the nzzle(s). Nte that there are tw prts fr the nzzle n each plate. Use either ne, and blck the ther with a 1/8 NPT plug (available at any hardware stre) r use it as a vacuum reference pint. Be sure t use a small amunt f E6000 sealant t ensure a leak free installatin f the nzzles. In high pwered single carb applicatins ver abut 1400HP, tw nzzles may be required n a single plate. A single nzzle will be able t evenly distribute water-methanl t all cylinders due t the ultrafine atmizatin and high pressure the system prvides. Nte: als that the spacer plates include fresh gaskets and lng studs t allw use with a 4150 r 4500 style carburetr and manifld and a clean installatin. Testing the System Step 1 Priming The System ***Befre perating the system, it is recmmended that the lines are first primed with fluid*** Fill reservir with distilled water Remve the nzzle frm the intake tube. With the nzzle temprarily placed inside an empty cntainer, purge the system by applying 12v frm the battery directly t the pump red wire in 5 secnd increments until fluid flws cnsistently thrugh the nzzle. Step 2 Test Pump and Mechanical System With the nzzle still remved frm the intake tube, turn the ignitin t the ON psitin but d nt start the vehicle. Jump 12v t the pump red wire directly frm the battery. The pump shuld activate, the green LED shuld g n, and fluid level in tank shuld g dwn. Check fr leaks thrugh ut system. If a leak is fund use E6000 sealant. Check the nzzle spray pattern while fllwing this prcedure and check fr leaks. ***If pump ges n and fluid level desn't g dwn, there is an bstructin in the tube r nzzle.*** ***If the LED and/r pump fails t activate, check pwer and grund wiring fr the LED and/r pump*** V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
9 Cntrller Operatin Example Step 5 Slenid Munting (MC/MC2/DOM Only) P u m p O u t p u t % Start Full Vacuum in.hg The slenid will prevent any siphning f fluid under vacuum (such as at idle). It has tw prts, labeled 2 (inlet) and 1 (utlet). Using a small amunt f E6000 sealant, install the included 18NPT-14 push lck fittings int these prts. Trque t ne half turn past finger tight. The slenid must be in-line between the pump and the injectin pint t perate prperly. Using supplied screws/washers munt slenid in desired lcatin The slenid features tw black wires. One f these cnnects t the green wire f the cntrller harness. The ther ges t grund. These wires are interchangeable and it des nt matter which wire ges t the green wire/grund. The abve chart plts three different settings fr the MCVC water/methanl injectin cntrller Fr setting 1, left, the chart shws the Start dial at 14 in. Hg and the Full dial at 6 InHg. At 14 InHg f manifld vacuum, the pump will perate at 10% injectin utput. At 6 InHg f manifld vacuum, the pump will deliver 100% f injectin pressure. Fr manifld vacuum readings between the Start and Full settings, the cntrller will linearly adjust the pump pressure as shwn n the graph. Example: On a vehicle that idles at 15 inches f vacuum and cruises at apprximately 7 inches, we will start injectin at abut 4 inches f vacuum. The full dial will be set at 1 inch f vacuum. The minimum RPM shuld be set t 3000 t avid any bgging. This will allw the system in inject under mderate thrttle cnditins, with injectin increasing as engine lad increases. Step 6 Nzzle Cnnectin Fit the high pressure tubing between the pump utlet t the slenid inlet and slenid utlet t the nzzle assembly/carb plates, ensuring there are n kinks in the line and there is n stress n the push-lck fittings. Cut tubing straight and remve burrs s that the fluid line prperly seals against the internal -rings. Insert tubing int the nzzle hlder push-lcks until fully seated, and pull lightly against push-lcks t ensure prper installatin. **Tubing shuld cnnect t push-lck fittings at shallw angles. Having an immediate sharp bend may unseat the tubing frm the internal -ring and create a leak** Use tie wraps t help rute tubing and t ensure it desn't cntact mving r ht parts in the engine cmpartment. **Cntinual insertin and remval frm push-lck fittings will mar the end f the tubing. Over time the internal gripping teeth may lse their hld f the tubing which may create a leak. If this ccurs simply remve the tubing and make a fresh, square cut** V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
10 Installatin - Electrical Variable Cntrller Installatin Attach cntrller t secure lcatin with easy access in engine bay r passenger cmpartment. The VC series cntrllers are designed t withstand engine bay cnditins, but shuld nt be munted directly t the engine blck. Cnnect vacuum hse frm intake manifld t hse barb n frnt f cntrller. CAUTION: Discnnect the negative battery terminal while cnnecting wires t prevent electrical fire r damage t cntrller. Using the supplied large eyehk cnnect the Black wire t a gd grund lcatin. Using the supplied blue butt cnnect the Green wire t Pump Red pwer wire. Using the supplied wire splice cnnect the Red wire t +12V key n surce. When selecting a 12V key-n surce, try t find a dedicated circuit fused fr amps. Using supplied wire splice cnnect Yellw wire t lw vltage side (-) f primary ignitin cil r engine tachmeter signal wire. Ignitin auxiliary tachmeter utputs are ideal. Many aftermarket ignitins (MSD, etc) have 12V utputs fr tachmeters that are ideal. PURPLE wire is nly used during initial setup, and then can be tied ut f the way. Always have a gd electrical grund cnnectin. Pr grund will result in erratic peratin. Calibrating RPM Switch The MCVC has an internal RPM switch that is prgrammable. This feature sets the minimum RPM required t enable injectin. The RPM switch can be prgrammed at any time with the fllwing steps: Start engine and wait 5 secnds fr cntrller pwer up delay. Rev engine t desired minimum injectin RPM pint and hld thrttle psitin cnstant. Belw this RPM, the system will nt inject. Press and hld PURPLE wire n the cntrller t grund fr 5 secnds. During this time cntrller will sample RPM signal and save reading t internal memry. The factry prgrammed RPM pint f the MCVC is beynd nrmal vehicle range and MUST be set during install per abve prcedure befre injectin will ccur. If stuttering r bgging ccurs at the nset f injectin, yu may need t increase the RPM pint. Variable Cntrller Tuning The MCVC has a built in 5 secnd pwer up delay. This feature helps prevents injectin during engine starting. MCVC The MCVC is designed t cntrl injectin based n engine lad. Once the RPM switch is calibrated, the cntrller will activate injectin based n vacuum whenever the engine RPM is greater then the calibrated RPM. Adjust the Start pint first by turning dial clckwise t abut ne third f the engine s max vacuum. This sets the vacuum pressure required t activate the injectin system. If stuttering r bgging ccurs at the nset f injectin, increase the RPM pint r the Start dial pint. Next, adjust Full t the engines minimum vacuum, usually 0. It may be pssible t set the full pint at a pint befre 0 fr mre aggressive injectin. 12 Start 6 in.hg vac Full V. 0313, Snw Perfrmance, Inc V. 0313, Snw Perfrmance, Inc
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