The Power Of Technology & Precision

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Marvin Nash
6 years ago
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1 The Power Of Technology & Precision A Regal Brand Over 90 Years of Experience!

Value Proposition Milwaukee Gear manufactures custom steel gears, pinions and assemblies to OEM market leaders that require helical and spur ground gears to exacting specifications with traceability

Our engineering talent, on site heat treatment capabilities and passion for excellence for over 90 years has earned Milwaukee Gear a sustained customer base.

Reliability Technology Investments History Milwaukee Gear s history began in 1918 when Emil G. Borisch and Walter C. Kohls founded the two-man company in downtown Milwaukee.

Milwaukee Gear was privately held until February of 2012 when they were purchased by Regal Beloit Corporation, located in Beloit, WI.

2 Value Proposition Milwaukee Gear manufactures custom steel gears, pinions and assemblies to OEM market leaders that require helical and spur ground gears to exacting specifications with traceability and reliable lead times. We help our customers to be successful with design assistance and process engineering optimization. Our engineering talent, on site heat treatment capabilities and passion for excellence for over 90 years has earned Milwaukee Gear a sustained customer base. Operational Excellence Sustainability Knowledge Base Lean Initiatives Milwaukee Gear Value Proposition Engineering Design Assistence Delivery Reliability Supply Chain Management Precision & Quality Reliability Technology Investments History Milwaukee Gear s history began in 1918 when Emil G. Borisch and Walter C. Kohls founded the two-man company in downtown Milwaukee. Borish and Kohls focused on their core values of providing exceptional quality and service. Milwaukee Gear still practices, and holds true to, the same traditions and values as our founding fathers. Milwaukee Gear was privately held until February of 2012 when they were purchased by Regal Beloit Corporation, located in Beloit, WI. Regal s interest in acquiring Milwaukee Gear stems from our capability to manufacture critical, highly engineered gears, gearboxes, pinions, and assembly components for leading global OEMs. Milwaukee Gear broadens Regal Beloit s mechanical segment by offering customers a larger scope of custom, precision gearing solutions. Throughout our history, we have consistently invested in the latest technology in order to provide more efficient solutions to our customers, expand our capabilities, and increase our capacity. We have the most advanced machinery and manufacturing capabilities in the industry today. A Regal Brand

3 External Gears Pitch: 48 to 0.5 DP (0.53 to 50.8 Module) Spur and Helical Quality Levels to AGMA Q15/A2/ISO A2 Maximum gear grinding diameter to 78 inches OD Specializing in Carburized and Die Quenched Gears Klingenberg 47 Die Quench Press External Gear assemblies Assembly Options: Bolted Together Shrink Fit Electron Beam Welding Dynamic balancing Static Balancing Gear face angle grinding Hofler 2000 Gear Grinder internal Gears Pitch: 48 to 1 DP (0.53 to 25.4 Module) Milling up to 49 inches Shaper Cutting up to 50 inches Quality Levels to AGMA Q15/A2/ISO A2 Spur and Helical Gear grind up to 78 inches OD Broach up to 80 tons Hofler Internal Gashing Machine

4 Pinions Milwaukee Gear has the technology to manufacture extremely critical high speed pinions which operate at speeds that require near perfect machining Spur and Helical Pitch: 48 to 0.5 DP (0.53 to 50.8 Module) Manufacture up to 80 inches in length Quality Levels to AGMA Q15/A2/ISO A2 Hofler 2000 Form Grinder with 80 Between Centers Pinion assemblies Our Capabilities Include: Hard Chrome Plating Thin Dense Chrome Plating Dynamic Balancing Electrical Run Out Compensation Proficient with high alloy metals Timed Double Helical Pinions, Keyed, Splined, or EB Welded Hofler 900 Hobber with 80 Between Centers high speed We have the Capabilities to Manufacture High Precision Gears for Dependable Performance and Service Life Proficient in Face Angle Grinding on Pinions and Gears Our Progressive Production Techniques provide High Precision Gears with Speeds up to 70,000 RPM

5 Double Helical The Double Helical Option Provides 20% More Rating Than Spur Gear with No Induced Thrust Assembly Options: Electron Beam Welding Option to Herringbone gear is a bolted design with no gap between LH & RH gears Design assistance is available to identify optimum configurations and size specialty parts Milwaukee Gear is not limited to traditional gear configurations. We have the ability to manufacture precision parts beyond gearing. Examples: Carriers Couplings Shafts Clutches rapid Prototypes Using six sigma lean tools focusing on time, money & waste we established a Rapid Prototype program. Through process driven solutions & team commitment, we offer quick deliveries when needed. This new 4140 rolled ring nitrided spur gear assembly with 5 module & 445 mm pitch diameter was shipped in 6 weeks.

custom Gear Boxes Manufactured to Customer Specifications

Design Optimization and Rating Custom precision turn key

Quality We have the equipment needed to meet customers

Nital Etch System Magnaflux D-2060 Brown and Sharpe Model

Milwaukee Gear and Treat All Metals are ISO 9001:2008

Treat all metals Treat All Metals Carburizing Gas

6 custom Gear Boxes Manufactured to Customer Specifications Specializing in Planetary Configurations Assist with Gear Design Optimization and Rating Custom precision turn key designs that include: Gearing Housing Bearings Shafts Quality We have the equipment needed to meet customers tight specifications: Gleason 1000 GMM Gleason 1500 GMM Nital Etch System Magnaflux D-2060 Brown and Sharpe Model Hommel Opticline Contour 814 Optical Measuring System Both Milwaukee Gear and Treat All Metals are ISO 9001:2008 certified. Treat all metals Treat All Metals Carburizing Gas Nitriding Through Hardening Die Quench Straightening Shot Blast Solution Annealing Stress Relieving

Design assistance capabilities At Milwaukee Gear, we can assist our customers with gear optimization.

the gear set. Milwaukee Gear worked with a customer who was not getting satisfactory performance from their existing design.

7 Design assistance capabilities At Milwaukee Gear, we can assist our customers with gear optimization. Below is an example of our analysis on a customer s existing design which ultimately resulted in increased performance and longer life of the gear set. Milwaukee Gear worked with a customer who was not getting satisfactory performance from their existing design. The customer s existing design did not call for any micro geometry modifications, the resulting load distribution for non-modified teeth in Figure 1 was causing macro pitting. Milwaukee Gear suggested lead and profile modifications based on LVR analysis of the gear train based on the shaft deflection causing mesh misalignment. After making the suggested micro geometry corrections, the load distribution in Figure 2 eliminated the pitting and increased the performance resulting in longer life without increasing the cost of the gear set. Figure 1 Load Distribution and intensity without Optimized Micro Geometry Figure 2 Load Distribution and Intensity 3D Model Please contact us with your gearing needs. Ph: sales@milwgear.com

8 5150 N. Port Washington Rd. Milwaukee, WI Ph: Fx: A Regal Brand

THE ART OF PERFORMANCE GEARING POWERED BY EXPERIENCE

THE ART OF PERFORMANCE GEARING POWERED BY EXPERIENCE ART IN MESH WITH SCIENCE... Cut Harden Milwaukee Gear manufactures custom steel gears, pinions and assemblies for OEM market leaders that require case