Bearing and Seal Installation Tool T1 Clutch Assembly Stand X X X X Shift Handle Tool X X T Bearing Cup Driver X X
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1 Bravo Sterndrive Bravo Sterndrive Tool Application Chart Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Hex Nut Washer Shift Cable Adjustment Tool Bearing Retainer Wrench Bearing Carrier Retainer Tool A1 Shift Cable Installation Tool Bushing Removal Tool A1 Bearing and Seal Installation Tool T1 Clutch Assembly Stand Shift Handle Tool T Bearing Cup Driver A7 Bearing Removal and Installation Tool Assembly A1 Slide Hammer Puller Universal Puller Plate Q2 Lube Gun A4 Power Steering Gauge Kit U joint Adaptor T Driveshaft Pinion Gear Shimming Tool T Clamp Plate A1 Bushing/Bearing/Seal Driver Tapered Insert Tool A2 Transom Cutout and Drill Fixture Q2 Flushing Device A1 Bellows Expander Tool A6 Trim Pump Test Gauge Kit Backlash Indicator Rod Oil Seal Driver Bearing Driver A1 Dial Indicator T T Bearing Carrier Retainer Nut Wrench Propeller Shaft/Driveshaft Adaptor Torch Lamp T Puller Head Bearing Cup Driver T Bearing Driver Page AUGUST 2007
2 Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Torque Wrench, lb in T1 Reference Electrode Hinge Pin Tool T Bearing Driver, Bearing Adaptor Bearing Driver, Outer Propeller Shaft Bearing Bearing Carrier Tool T Seal Driver, Outer Propeller Shaft Seal Driver, Bearing Carrier Seal Bearing Carrier Tool Bearing Carrier Tool T Bearing Retainer Tool Driveshaft Bolt Tightening Tool Driveshaft Race Tool Driver Handle T1 Propeller Nut Tool Vertical Guide Tool T Shimming Tool Front Bearing Guide T Needle Bearing Installation Tool Needle Bearing Removal Tool Guide Insert Vertical Shaft Service Tool A1 Alignment Tool Assembly Backlash Indicator Rod Backlash Indicator Rod T Holding Fixture Spline Backlash Tool A1 Power Steering Adaptor T Seal Driver Puller Jaw Guide Plate Sleeve Installation Tool A1 Drill Bushing Tool Kit T Spanner Wrench Dial Indicator Adaptor Kit A1 Integrated Transom Alignment Assembly T1 Flushing Kit A1 Seal Removal Tool AUGUST 2007 Page 31
3 Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Retention Sleeve Removal Tool Driveshaft Retaining Tool Driver Head Q Dual Water Pick Up Gear Case Flush Seal Kit MCM Tool Board Overlay Update Kit Bearing Seal and Cup Driver T Bearing Driver A1 Puller/Drive Assembly A1 Puller Bar Bravo Sterndrive Tools Gear Case Pinion Shimming Tool Expanding Rod Snap On CG Aids in the removal of bearings; use with Snap On CG40A 6. Collet Snap On CG40A 6 Aids in the removal of bearings; use with Snap On CG Collet Snap On CG40A Aids in the removal of bearings; use with expanding rod. Expanding Rod Snap On CG45 4 Aids in the removal of the upper swivel shaft lower bearing in the gimbal housing. Use with Snap On Collet (CG45 15). Collet Snap On CG45 15 Aids in the removal of the upper swivel shaft lower bearing in the gimbal housing. Use with Snap On Expanding Rod (CG 45 4). Hex Nut A 5/8 in. x 18 in. hex nut that aids in the removal and installation of various drive components. May use with Puller Shaft ( ); also included in the Bearing Removal and Installation Kit ( A 7). Page AUGUST 2007
4 Washer Section 3 - Bravo Sterndrive Tools Use on the threaded puller rod between the nut and plate when removing bearings Shift Cable Adjustment Tool Attaches over the shift cable, and aids in proper shift cable adjustment at the shift plate. U Joint Retainer Wrench Removes and installs the u joint bearing retainer nut on standard Bravo drives. Bearing Carrier Retainer Tool Loosens and tightens the bearing carrier retainer nut on Bravo Two. Shift Cable Installation Tool A Use to set the shift cable adjustments after shift cable installation. Includes the following components: Core Wire Locating Tool Shift Cable Anchor Adjustment Tool Bushing Removal Tool Aids in the removal of the shift shaft bushing. Bearing and Seal Installation Tool A1 Installs the shift shaft bushings and oil seal on all Bravo product AUGUST 2007 Page 33
5 Clutch Assembly Stand T1 Holds the clutch assemblies for servicing Shift Handle Tool Positions and removes the shift shaft. Puller Plate Aids in the removal and installation of the gimbal bearing, as well as various bearings in the gear housing. Also included in the Bearing Removal and Installation Kit ( A 7). Bearing Cup Driver T 8882 Installs the driven gear bearing cup. Puller Shaft 5/8 x 18 Threaded Rod A 5/8 in. x 18 in. ( mm) long threaded rod which aids in the removal and installation of various engine components. Also included in the Bearing Removal and Installation Kit ( A 7). Bearing Removal and Installation Kit A Installs and removes the bearings in all gearcases A7 tool assembly includes the following components: Hex Nut Washer T Bearing Carrier Plate Pilot Plate T1 Mandrel Puller Shaft T Driver Head Driver Needle Bearing Puller/Head Gear T Driver Head T Pilot Washer Roller Bearing Driver Head Driver Head Driver Head Rod Pilot Washer T Pilot Mandrel T Puller/Driver Head Driver Needle Bearing Head Pull Rod Page AUGUST 2007
6 Slide Hammer A 1 Section 3 - Bravo Sterndrive Tools 6761 Aids in the removal of various engine components. Use puller jaws ( ). Puller Jaws Use with either the two prong or three prong puller on all drives. Pilot Washer T Used in pinion gear and pinion bearing installation Universal Puller Plate Removes bearings from gears and the driveshaft Grease Gun Q 2 Aids in the lubrication of key areas on the engine. Allows easy access to grease fittings Driver Rod Aids in the removal and installation of various bearings and bearing races U joint Adapter Supports the yoke when disassembling the U joint. Driveshaft Pinion Gear Shimming Tool T Assists in determining the driveshaft pinion gear shims on Bravo One AUGUST 2007 Page 35
7 Clamp Plate T Installs onto the gear housing while separated from the driveshaft housing and holds a preload while checking the the gear backlash and bearing preload Bushing/Bearing/Seal Driver A Installs the transom assembly bushings, bearings, and seals. Tapered Insert Tool Removes and installs the tapered insert retainer into the water inlet hose. Exhaust Bellows Expander Tool A Aids in the installation of the exhaust bellows. Puller Jaws Assembly Puller Bolt A Removes bearing carrier and bearing races Backlash Indicator Rod Aids in checking gear backlash Oil Seal Driver Installs the bearing carrier oil seals in Bravo Two. Page AUGUST 2007
8 Bearing Driver Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the bearing carrier needle bearings Dial Indicator A Measures distance, movement, and runout; used for drive system assembly and engine setup. Bearing Carrier Retainer Nut Wrench T Installs and removes the bearing carrier retainer nuts on Bravo One. Propeller Shaft/Driveshaft Adaptor T Provides a wrench surface to turn the propeller shaft or the driveshaft Puller Head T Removes the upper swivel shaft on gimbal rings. Bearing Cup Driver Installs the bearing cup into the bearing carrier Bearing Driver Removes and installs the lower driveshaft pinion bearing AUGUST 2007 Page 37
9 Torque Wrench, lb. in Dial type torque wrench that sets torque from 9 to 150 lb. in.; 3/8 in. drive. Bearing Cup Driver T Installs the driveshaft bearing cup into the gear housing, and the bearing cup into the bearing carrier. Hinge Pin Tool Removes and installs the hinge pins Outer Propeller Shaft Bearing Driver T Installs the roller bearing into the outer propeller shaft Bearing Carrier Tool Aids in the installation of the bearing carrier needle bearing Outer Propeller Shaft Seal Driver T Installs the seals in the outer propeller shaft Bearing Carrier Seal Driver Aids in the installation of seals into the bearing carrier Page AUGUST 2007
10 Bearing Carrier Tool Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the outer propeller shaft bearing carrier on the Bravo Three. Also used with Bearing Retainer Tool ( T) to remove propeller shaft retainer nut. Bearing Carrier Tool Removes and installs the driveshaft bearing carrier on the Bravo Three Bearing Retainer Tool T Removes and installs the outer propeller shaft bearing retainer Driveshaft Race Tool Aids in the installation of the lower driveshaft bearing race Driver Handle Use with Front Bearing Guide ( ) for installation of the front bearing. Propeller Nut Tool T 1 Aids in the removal and installation of the front propeller nut Shimming Tool T Aids in measuring the pinion height AUGUST 2007 Page 39
11 Front Bearing Guide Guides the installation of the front bearing into the drives Needle Bearing Installation Tool T Installs the pinion gear needle bearings into the lower driveshaft bores. Needle Bearing Removal Tool Aids in the removal of the pinion gear needle bearings Guide Insert Tool Inserts into the Bearing Cup Driver ( T) when installing the front driven gear bearing cup. Alignment Tool Assembly A Used to align the engine to the standard Bravo transom assembly for sterndrive installation. Alignment Bar M Aids in aligning the engine to the transom assembly for sterndrive installation. Backlash Indicator Rod Indicates the inner propeller shaft backlash Backlash Indicator Rod Indicates the outer propeller shaft backlash Page AUGUST 2007
12 Spline Backlash Tool Section 3 - Bravo Sterndrive Tools Measures the propeller shaft to gear spline backlash on V blocks Seal Driver T Installs the U joint oil seal into the bearing carrier. Also used to pilot the puller rod for the installation of the gear housing needle bearing. Guide Plate Centers the rod used to drive in the forward gear bearing on a standard rotation gearcase, and the reverse gear bearing on a counter rotation gearcase. Sleeve Installation Tool Installs the aluminum sleeve into the U joint bellows. Trim Cylinder End Cap Tool T Allows easy removal of the trim cylinder end caps. Required if tilt limit spacers are to be installed or if the trim in limit spacer is to be removed (to allow additional trim in range). Dial Indicator Adaptor Dial indicator holding fixture. Drill Bushing Tool Kit A1 Aids in replacing a shift cable in Bravo bell housing S/N 0D and below to enlarge hole to 7/16" for new cable AUGUST 2007 Page 41
13 Bearing Carrier Oil Seal Installer Installs the needle bearing and oil seals into the bearing carrier Bearing Carrier Installation Tool Protects the seals when installing the bearing carrier onto the propeller shaft. Bearing Carrier Retainer Nut Wrench Installs the bearing carrier retainer nut on heavy duty propeller shafts Propeller Shaft Tool Kit A1 Aids in the installation of the bearing carrier retainer with a heavy duty propeller shaft installed on the lower unit ITS Alignment Tool A Used to align the engine to the integrated or standard Bravo transom assembly for sterndrive installation. Seal Removal Tool A 1 Aids in the removal of the bearing carrier oil seal Spanner Wrench for L 18 U joint Bearing Retainer A1 Removes and installs the driveshaft bearing retainer Page AUGUST 2007
14 Steel Bearing Adaptor Socket Section 3 - Bravo Sterndrive Tools Removes and installs the steel bearing adaptor Retention Sleeve Removal Tool Removes the aluminum sleeve from the U joint bellows of all the Bravo sterndrives, serial number 0L and below Driveshaft Retaining Tool Used to hold the bearings and the lower driveshaft while checking backlash on pre 2000 lower units with smaller diameter driveshaft Seal Driver Tool Aids in the removal and installation of the U joint oil seal of the bearing retainer nut. Gear Lash Flag 16/ / Aids in checking the gear lash for 16/19 tooth gears in the driveshaft housing. Gear Lash Flag 27/ / Aids in checking the gear lash for 27/32 tooth gears in the driveshaft housing. Gear Lash Flag 27/ / Aids in checking the gear lash for 27/29 tooth gears in the driveshaft housing. Gear Lash Flag 23/ / Aids in checking the gear lash for 23/30 tooth gears in the driveshaft housing AUGUST 2007 Page 43
15 Stub Shaft for Bravo Series Replaces the U joint assembly during the shimming process of the driveshaft housing. Stub Shaft for Standard Bravo Replaces the U joint assembly during the shimming process of the driveshaft housing. Clamp Block and Handle Tool Used to move the stub shaft when reading the gear lash on the driveshaft housing. Adaptor Rod Tool Holds the measuring tools for shimming the driveshaft housing. Dial Indicator Holding Block Secures the dial indicator tool in proper location when shimming the driveshaft housing. Pinion Gear Shimming Tool Measures the u joint pinion (drive) gear depth of the driveshaft housing. Driven Gear Clamping Tool Prevents driven gear movement when measuring the gear lash of the driveshaft housing Snap Ring Driver Aids in the removal of the cross bearing snap rings. Part of the Cross Bearing Removal and Installation Kit ( A01). Cross Bearing Mandrel Aids in the removal and installation of the bearing caps on the cross bearings Page AUGUST 2007
16 H z OFF IG IP TEMP Cross Bearing Head Press Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the bearing caps on the cross bearings. Cross and Bearing Vise Press Obtain locally Aids in removal and installing caps on the cross bearing assembly DMT 2004 Digital Multimeter A01 V mv A H z TEMP m A A m A C O M V H z Measures RPM on spark ignition (SI) engines, ohms, amperes, AC and DC voltages; records maximums and minimums simultaneously, and accurately reads in high RFI environments Reference Electrode T 1 Senses and electrical current in the water when testing the MerCathode system. Use to check hull potential Bearing Seal and Cup Driver Aids in the installation of the bearing carrier seals and bearing cup. Bearing Driver T Aids in the installation of the driveshaft needle bearings AUGUST 2007 Page 45
17 Puller/Drive Assembly A Removes and installs the driveshaft housing bearings and sleeves. Assembly includes the following and can be purchased separately: T1 Puller Jaws Puller Guide Puller Bolt T Driver Guide T Driver Head Needle Bearing and Outer Race Installation Tool Aids in the installation the needle bearing and the outer radial bearing on new style gears in the older Bravo drives (1999 and earlier) Bearing Installation Tool Aids in the installation of the needle bearing and outer radial bearing Puller Bar A Aids in the removal of the bearing carrier. Gearcase Pinion Shimming Tool Aids in measuring the gearcase pinion height on Bravo Two Plug Aids in bleeding the in/down circuit on the remote trim pump. Page AUGUST 2007
18 Power Steering Test Gauge Kit A05 Section 3 - Bravo Sterndrive Tools Tests the power steering system pressure Power Steering Adaptor Kit A02 Adapts power steering test gauge ( A05) to test power steering control valves Power Trim Test Gauge Kit A6 Tests circuit pressures for various trim pumps Flushing Device Q 2 Attaches to the water intakes; provides a fresh water connection when flushing the cooling system or operating the engine Flushing Kit T 1 Use for flushing gearcases with low water inlets Dual Water Pick up Flush Gearcase Seal Kit K 1 Blocks off the front water inlet holes on the dual water inlet gearcases AUGUST 2007 Page 47
19 Torch Lamp Heats surfaces to aid in the removal and installation of interference fit engine components Transom Cutout and Drill Fixture A 2 Cuts and drills the boat transom for sterndrive installation Page AUGUST 2007
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