Bearing and Seal Installation Tool T1 Clutch Assembly Stand X X X X Shift Handle Tool X X T Bearing Cup Driver X X

Size: px
Start display at page:

Download "Bearing and Seal Installation Tool T1 Clutch Assembly Stand X X X X Shift Handle Tool X X T Bearing Cup Driver X X"

Transcription

1 Bravo Sterndrive Bravo Sterndrive Tool Application Chart Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Hex Nut Washer Shift Cable Adjustment Tool Bearing Retainer Wrench Bearing Carrier Retainer Tool A1 Shift Cable Installation Tool Bushing Removal Tool A1 Bearing and Seal Installation Tool T1 Clutch Assembly Stand Shift Handle Tool T Bearing Cup Driver A7 Bearing Removal and Installation Tool Assembly A1 Slide Hammer Puller Universal Puller Plate Q2 Lube Gun A4 Power Steering Gauge Kit U joint Adaptor T Driveshaft Pinion Gear Shimming Tool T Clamp Plate A1 Bushing/Bearing/Seal Driver Tapered Insert Tool A2 Transom Cutout and Drill Fixture Q2 Flushing Device A1 Bellows Expander Tool A6 Trim Pump Test Gauge Kit Backlash Indicator Rod Oil Seal Driver Bearing Driver A1 Dial Indicator T T Bearing Carrier Retainer Nut Wrench Propeller Shaft/Driveshaft Adaptor Torch Lamp T Puller Head Bearing Cup Driver T Bearing Driver Page AUGUST 2007

2 Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Torque Wrench, lb in T1 Reference Electrode Hinge Pin Tool T Bearing Driver, Bearing Adaptor Bearing Driver, Outer Propeller Shaft Bearing Bearing Carrier Tool T Seal Driver, Outer Propeller Shaft Seal Driver, Bearing Carrier Seal Bearing Carrier Tool Bearing Carrier Tool T Bearing Retainer Tool Driveshaft Bolt Tightening Tool Driveshaft Race Tool Driver Handle T1 Propeller Nut Tool Vertical Guide Tool T Shimming Tool Front Bearing Guide T Needle Bearing Installation Tool Needle Bearing Removal Tool Guide Insert Vertical Shaft Service Tool A1 Alignment Tool Assembly Backlash Indicator Rod Backlash Indicator Rod T Holding Fixture Spline Backlash Tool A1 Power Steering Adaptor T Seal Driver Puller Jaw Guide Plate Sleeve Installation Tool A1 Drill Bushing Tool Kit T Spanner Wrench Dial Indicator Adaptor Kit A1 Integrated Transom Alignment Assembly T1 Flushing Kit A1 Seal Removal Tool AUGUST 2007 Page 31

3 Part No. Description Bravo One Bravo Two Bravo Three Blackhawk Retention Sleeve Removal Tool Driveshaft Retaining Tool Driver Head Q Dual Water Pick Up Gear Case Flush Seal Kit MCM Tool Board Overlay Update Kit Bearing Seal and Cup Driver T Bearing Driver A1 Puller/Drive Assembly A1 Puller Bar Bravo Sterndrive Tools Gear Case Pinion Shimming Tool Expanding Rod Snap On CG Aids in the removal of bearings; use with Snap On CG40A 6. Collet Snap On CG40A 6 Aids in the removal of bearings; use with Snap On CG Collet Snap On CG40A Aids in the removal of bearings; use with expanding rod. Expanding Rod Snap On CG45 4 Aids in the removal of the upper swivel shaft lower bearing in the gimbal housing. Use with Snap On Collet (CG45 15). Collet Snap On CG45 15 Aids in the removal of the upper swivel shaft lower bearing in the gimbal housing. Use with Snap On Expanding Rod (CG 45 4). Hex Nut A 5/8 in. x 18 in. hex nut that aids in the removal and installation of various drive components. May use with Puller Shaft ( ); also included in the Bearing Removal and Installation Kit ( A 7). Page AUGUST 2007

4 Washer Section 3 - Bravo Sterndrive Tools Use on the threaded puller rod between the nut and plate when removing bearings Shift Cable Adjustment Tool Attaches over the shift cable, and aids in proper shift cable adjustment at the shift plate. U Joint Retainer Wrench Removes and installs the u joint bearing retainer nut on standard Bravo drives. Bearing Carrier Retainer Tool Loosens and tightens the bearing carrier retainer nut on Bravo Two. Shift Cable Installation Tool A Use to set the shift cable adjustments after shift cable installation. Includes the following components: Core Wire Locating Tool Shift Cable Anchor Adjustment Tool Bushing Removal Tool Aids in the removal of the shift shaft bushing. Bearing and Seal Installation Tool A1 Installs the shift shaft bushings and oil seal on all Bravo product AUGUST 2007 Page 33

5 Clutch Assembly Stand T1 Holds the clutch assemblies for servicing Shift Handle Tool Positions and removes the shift shaft. Puller Plate Aids in the removal and installation of the gimbal bearing, as well as various bearings in the gear housing. Also included in the Bearing Removal and Installation Kit ( A 7). Bearing Cup Driver T 8882 Installs the driven gear bearing cup. Puller Shaft 5/8 x 18 Threaded Rod A 5/8 in. x 18 in. ( mm) long threaded rod which aids in the removal and installation of various engine components. Also included in the Bearing Removal and Installation Kit ( A 7). Bearing Removal and Installation Kit A Installs and removes the bearings in all gearcases A7 tool assembly includes the following components: Hex Nut Washer T Bearing Carrier Plate Pilot Plate T1 Mandrel Puller Shaft T Driver Head Driver Needle Bearing Puller/Head Gear T Driver Head T Pilot Washer Roller Bearing Driver Head Driver Head Driver Head Rod Pilot Washer T Pilot Mandrel T Puller/Driver Head Driver Needle Bearing Head Pull Rod Page AUGUST 2007

6 Slide Hammer A 1 Section 3 - Bravo Sterndrive Tools 6761 Aids in the removal of various engine components. Use puller jaws ( ). Puller Jaws Use with either the two prong or three prong puller on all drives. Pilot Washer T Used in pinion gear and pinion bearing installation Universal Puller Plate Removes bearings from gears and the driveshaft Grease Gun Q 2 Aids in the lubrication of key areas on the engine. Allows easy access to grease fittings Driver Rod Aids in the removal and installation of various bearings and bearing races U joint Adapter Supports the yoke when disassembling the U joint. Driveshaft Pinion Gear Shimming Tool T Assists in determining the driveshaft pinion gear shims on Bravo One AUGUST 2007 Page 35

7 Clamp Plate T Installs onto the gear housing while separated from the driveshaft housing and holds a preload while checking the the gear backlash and bearing preload Bushing/Bearing/Seal Driver A Installs the transom assembly bushings, bearings, and seals. Tapered Insert Tool Removes and installs the tapered insert retainer into the water inlet hose. Exhaust Bellows Expander Tool A Aids in the installation of the exhaust bellows. Puller Jaws Assembly Puller Bolt A Removes bearing carrier and bearing races Backlash Indicator Rod Aids in checking gear backlash Oil Seal Driver Installs the bearing carrier oil seals in Bravo Two. Page AUGUST 2007

8 Bearing Driver Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the bearing carrier needle bearings Dial Indicator A Measures distance, movement, and runout; used for drive system assembly and engine setup. Bearing Carrier Retainer Nut Wrench T Installs and removes the bearing carrier retainer nuts on Bravo One. Propeller Shaft/Driveshaft Adaptor T Provides a wrench surface to turn the propeller shaft or the driveshaft Puller Head T Removes the upper swivel shaft on gimbal rings. Bearing Cup Driver Installs the bearing cup into the bearing carrier Bearing Driver Removes and installs the lower driveshaft pinion bearing AUGUST 2007 Page 37

9 Torque Wrench, lb. in Dial type torque wrench that sets torque from 9 to 150 lb. in.; 3/8 in. drive. Bearing Cup Driver T Installs the driveshaft bearing cup into the gear housing, and the bearing cup into the bearing carrier. Hinge Pin Tool Removes and installs the hinge pins Outer Propeller Shaft Bearing Driver T Installs the roller bearing into the outer propeller shaft Bearing Carrier Tool Aids in the installation of the bearing carrier needle bearing Outer Propeller Shaft Seal Driver T Installs the seals in the outer propeller shaft Bearing Carrier Seal Driver Aids in the installation of seals into the bearing carrier Page AUGUST 2007

10 Bearing Carrier Tool Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the outer propeller shaft bearing carrier on the Bravo Three. Also used with Bearing Retainer Tool ( T) to remove propeller shaft retainer nut. Bearing Carrier Tool Removes and installs the driveshaft bearing carrier on the Bravo Three Bearing Retainer Tool T Removes and installs the outer propeller shaft bearing retainer Driveshaft Race Tool Aids in the installation of the lower driveshaft bearing race Driver Handle Use with Front Bearing Guide ( ) for installation of the front bearing. Propeller Nut Tool T 1 Aids in the removal and installation of the front propeller nut Shimming Tool T Aids in measuring the pinion height AUGUST 2007 Page 39

11 Front Bearing Guide Guides the installation of the front bearing into the drives Needle Bearing Installation Tool T Installs the pinion gear needle bearings into the lower driveshaft bores. Needle Bearing Removal Tool Aids in the removal of the pinion gear needle bearings Guide Insert Tool Inserts into the Bearing Cup Driver ( T) when installing the front driven gear bearing cup. Alignment Tool Assembly A Used to align the engine to the standard Bravo transom assembly for sterndrive installation. Alignment Bar M Aids in aligning the engine to the transom assembly for sterndrive installation. Backlash Indicator Rod Indicates the inner propeller shaft backlash Backlash Indicator Rod Indicates the outer propeller shaft backlash Page AUGUST 2007

12 Spline Backlash Tool Section 3 - Bravo Sterndrive Tools Measures the propeller shaft to gear spline backlash on V blocks Seal Driver T Installs the U joint oil seal into the bearing carrier. Also used to pilot the puller rod for the installation of the gear housing needle bearing. Guide Plate Centers the rod used to drive in the forward gear bearing on a standard rotation gearcase, and the reverse gear bearing on a counter rotation gearcase. Sleeve Installation Tool Installs the aluminum sleeve into the U joint bellows. Trim Cylinder End Cap Tool T Allows easy removal of the trim cylinder end caps. Required if tilt limit spacers are to be installed or if the trim in limit spacer is to be removed (to allow additional trim in range). Dial Indicator Adaptor Dial indicator holding fixture. Drill Bushing Tool Kit A1 Aids in replacing a shift cable in Bravo bell housing S/N 0D and below to enlarge hole to 7/16" for new cable AUGUST 2007 Page 41

13 Bearing Carrier Oil Seal Installer Installs the needle bearing and oil seals into the bearing carrier Bearing Carrier Installation Tool Protects the seals when installing the bearing carrier onto the propeller shaft. Bearing Carrier Retainer Nut Wrench Installs the bearing carrier retainer nut on heavy duty propeller shafts Propeller Shaft Tool Kit A1 Aids in the installation of the bearing carrier retainer with a heavy duty propeller shaft installed on the lower unit ITS Alignment Tool A Used to align the engine to the integrated or standard Bravo transom assembly for sterndrive installation. Seal Removal Tool A 1 Aids in the removal of the bearing carrier oil seal Spanner Wrench for L 18 U joint Bearing Retainer A1 Removes and installs the driveshaft bearing retainer Page AUGUST 2007

14 Steel Bearing Adaptor Socket Section 3 - Bravo Sterndrive Tools Removes and installs the steel bearing adaptor Retention Sleeve Removal Tool Removes the aluminum sleeve from the U joint bellows of all the Bravo sterndrives, serial number 0L and below Driveshaft Retaining Tool Used to hold the bearings and the lower driveshaft while checking backlash on pre 2000 lower units with smaller diameter driveshaft Seal Driver Tool Aids in the removal and installation of the U joint oil seal of the bearing retainer nut. Gear Lash Flag 16/ / Aids in checking the gear lash for 16/19 tooth gears in the driveshaft housing. Gear Lash Flag 27/ / Aids in checking the gear lash for 27/32 tooth gears in the driveshaft housing. Gear Lash Flag 27/ / Aids in checking the gear lash for 27/29 tooth gears in the driveshaft housing. Gear Lash Flag 23/ / Aids in checking the gear lash for 23/30 tooth gears in the driveshaft housing AUGUST 2007 Page 43

15 Stub Shaft for Bravo Series Replaces the U joint assembly during the shimming process of the driveshaft housing. Stub Shaft for Standard Bravo Replaces the U joint assembly during the shimming process of the driveshaft housing. Clamp Block and Handle Tool Used to move the stub shaft when reading the gear lash on the driveshaft housing. Adaptor Rod Tool Holds the measuring tools for shimming the driveshaft housing. Dial Indicator Holding Block Secures the dial indicator tool in proper location when shimming the driveshaft housing. Pinion Gear Shimming Tool Measures the u joint pinion (drive) gear depth of the driveshaft housing. Driven Gear Clamping Tool Prevents driven gear movement when measuring the gear lash of the driveshaft housing Snap Ring Driver Aids in the removal of the cross bearing snap rings. Part of the Cross Bearing Removal and Installation Kit ( A01). Cross Bearing Mandrel Aids in the removal and installation of the bearing caps on the cross bearings Page AUGUST 2007

16 H z OFF IG IP TEMP Cross Bearing Head Press Section 3 - Bravo Sterndrive Tools Aids in the removal and installation of the bearing caps on the cross bearings. Cross and Bearing Vise Press Obtain locally Aids in removal and installing caps on the cross bearing assembly DMT 2004 Digital Multimeter A01 V mv A H z TEMP m A A m A C O M V H z Measures RPM on spark ignition (SI) engines, ohms, amperes, AC and DC voltages; records maximums and minimums simultaneously, and accurately reads in high RFI environments Reference Electrode T 1 Senses and electrical current in the water when testing the MerCathode system. Use to check hull potential Bearing Seal and Cup Driver Aids in the installation of the bearing carrier seals and bearing cup. Bearing Driver T Aids in the installation of the driveshaft needle bearings AUGUST 2007 Page 45

17 Puller/Drive Assembly A Removes and installs the driveshaft housing bearings and sleeves. Assembly includes the following and can be purchased separately: T1 Puller Jaws Puller Guide Puller Bolt T Driver Guide T Driver Head Needle Bearing and Outer Race Installation Tool Aids in the installation the needle bearing and the outer radial bearing on new style gears in the older Bravo drives (1999 and earlier) Bearing Installation Tool Aids in the installation of the needle bearing and outer radial bearing Puller Bar A Aids in the removal of the bearing carrier. Gearcase Pinion Shimming Tool Aids in measuring the gearcase pinion height on Bravo Two Plug Aids in bleeding the in/down circuit on the remote trim pump. Page AUGUST 2007

18 Power Steering Test Gauge Kit A05 Section 3 - Bravo Sterndrive Tools Tests the power steering system pressure Power Steering Adaptor Kit A02 Adapts power steering test gauge ( A05) to test power steering control valves Power Trim Test Gauge Kit A6 Tests circuit pressures for various trim pumps Flushing Device Q 2 Attaches to the water intakes; provides a fresh water connection when flushing the cooling system or operating the engine Flushing Kit T 1 Use for flushing gearcases with low water inlets Dual Water Pick up Flush Gearcase Seal Kit K 1 Blocks off the front water inlet holes on the dual water inlet gearcases AUGUST 2007 Page 47

19 Torch Lamp Heats surfaces to aid in the removal and installation of interference fit engine components Transom Cutout and Drill Fixture A 2 Cuts and drills the boat transom for sterndrive installation Page AUGUST 2007

NEW MerCruiser Tool Overlay Tool Layout

NEW MerCruiser Tool Overlay Tool Layout NEW MerCruiser Tool Overlay 91-877528002 Tool Layout Board 9 91 14311A04 Bearing Preload Tool Gear Housing 30-50 BF (4-S); 40-250 (2/4-S) & MC I,R,MR,Alpha,Gen II 91 18605A 2 Bearing Adapter Installation

More information

STERNDRIVE UNIT 3 B GEAR HOUSINGS MR/ALPHA ONE/ALPHA ONE SS

STERNDRIVE UNIT 3 B GEAR HOUSINGS MR/ALPHA ONE/ALPHA ONE SS STERNDRIVE UNIT 3 B 23146 GEAR HOUSINGS MR/ALPHA ONE/ALPHA ONE SS Table of Contents Page Identification........................... 3B-1 Specifications.......................... 3B-1 Torque Specifications................

More information

STERNDRIVE UNIT 3 A DRIVE SHAFT HOUSING

STERNDRIVE UNIT 3 A DRIVE SHAFT HOUSING STERNDRIVE UNIT 3 A 23262 DRIVE SHAFT HOUSING Table of Contents Page Specifications............................ 3A-1 Torque Specifications.................. 3A-1 Upper Drive Shaft Bearing Preload.......

More information

JOHNSON/EVINRUDE (OMC) Gearcase HP OUTBOARD

JOHNSON/EVINRUDE (OMC) Gearcase HP OUTBOARD Gearcase 20-35 HP 1985-1997 206 Gearcase 20-35 HP 1985-1997 1. Washer 330658 1 2. Water Tube (short shaft) 395339 1 2. Water Tube (long shaft) 395340 1 3. O-Ring 18-7105 ➀ ➁ 161 311338 2 4. Spacer (short

More information

IMCO SCX SERIES INFORMATION, OPERATION & MAINTAINANCE

IMCO SCX SERIES INFORMATION, OPERATION & MAINTAINANCE IMCO SCX SERIES INFORMATION, OPERATION & MAINTAINANCE Warning! Warning! Warning! Danger! Warning! 1. SCX & SCX4 Drives will not fit on a standard gimbal helmet, IMCO HELMET: #05-8025 Black or #05-8027

More information

LIFT TRUCK SERIES: G35S-2 G40S-2 G45S-2 G40SC-2 G45SC-2 G50SC-2. November 15, 2000 CODE 3150 LT3150-L0 SUBJECT: NEW DRIVE AXLE

LIFT TRUCK SERIES: G35S-2 G40S-2 G45S-2 G40SC-2 G45SC-2 G50SC-2. November 15, 2000 CODE 3150 LT3150-L0 SUBJECT: NEW DRIVE AXLE LIFT TRUCK SERIES: G35S-2 G40S-2 G45S-2 G40SC-2 G45SC-2 G50SC-2 November 15, 2000 CODE 3150 LT3150-L0 SUBJECT: NEW DRIVE AXLE A new drive axle has been introduced in the above model lift trucks. The purpose

More information

IN-VEHICLE REPAIR. Differential Bearings. Rear Drive Axle/Differential Ford 7.5-Inch Ring Gear. Special Tool(s)

IN-VEHICLE REPAIR. Differential Bearings. Rear Drive Axle/Differential Ford 7.5-Inch Ring Gear. Special Tool(s) 205-02A-1 IN-VEHICLE REPAIR Differential Bearings Special Tool(s) Protector, Drive Pinion Thread 205-460 Special Tool(s) Installer, Differential Shim 205-220 (T85L-4067-AH) 205-02A-1 2-Jaw Puller 205-D072

More information

Service Manual Outline

Service Manual Outline Service Manual Outline Section 1 - Important Information A - General Information B - Maintenance Section 2 - Removal, Installation and Adjustment A - All Models Section 3 - Sterndrive Unit A - Drive Shaft

More information

DISASSEMBLY AND ASSEMBLY

DISASSEMBLY AND ASSEMBLY 205-03-1 Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 205-03-1 DISASSEMBLY AND ASSEMBLY Axle Front Drive Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) Special Tool(s) Carrier Bearing Replacer

More information

1. General Description

1. General Description 1. General Description A: SPECIFICATION 1. MANUAL TRANSMISSION AND FRONT DIFFERENTIAL Type Transmission gear ratio Front reduction gear Rear reduction gear Front differential Center differential Final

More information

TABLE OF CONTENTS. OMC STRINGER STERNDRIVE OMC COBRA STERNDRIVE OMC COBRA & STRINGER. OMC Stringer. OMC Cobra

TABLE OF CONTENTS.   OMC STRINGER STERNDRIVE OMC COBRA STERNDRIVE OMC COBRA & STRINGER. OMC Stringer. OMC Cobra TABLE OF CONTENTS OMC COBRA STERNDRIVE OMC STRINGER STERNDRIVE OMC Cobra Replacement Sterndrives 1986-1993 Section 1 Sterndrive Unit Application...2 Complete Upper Gear Housing Assembly...3 Complete Lower

More information

DF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL

DF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) 15 REMOVAL 1. REMOVE FRONT WHEELS 2. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (a) Remove the 6 bolts and engine under cover assembly. 3.

More information

1. General Description

1. General Description 1. General Description A: SPECIFICATIONS 1. Type Transmission gear ratio Front reduction gear Rear reduction gear 2. TRANSMISSION GEAR OIL Recommended oil Final Transfer 5-forward speeds with synchromesh

More information

DRIVE AXLE Nissan 240SX DESCRIPTION & OPERATION AXLE RATIO & IDENTIFICATION AXLE SHAFT & BEARING R & I DRIVE SHAFT R & I

DRIVE AXLE Nissan 240SX DESCRIPTION & OPERATION AXLE RATIO & IDENTIFICATION AXLE SHAFT & BEARING R & I DRIVE SHAFT R & I DRIVE AXLE 1990 Nissan 240SX 1990 DRIVE AXLES Rear Axle - R200 240SX, 300ZX DESCRIPTION & OPERATION The axle assembly is a hypoid type gear with integral carrier housing. The pinion bearing preload adjustment

More information

1999 F-150/250 Workshop Manual

1999 F-150/250 Workshop Manual Page 1 of 30 SECTION 205-03: Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 1999 F-150/250 Workshop Manual DISASSEMBLY AND ASSEMBLY Procedure revision date: 01/08/2003 Axle Front Drive Special Tool(s)

More information

AR35.30-D-4815H Remove and install drive pinion and ring gear with differential

AR35.30-D-4815H Remove and install drive pinion and ring gear with differential AR35.30-D-4815H Remove and install drive pinion and ring gear with differential 8.5.09 REAR AXLE 741.412 /415 in MODEL 906.11 /21 /61 /71 /13 /23 /63 /73 REAR AXLE 741.413 /414 /416 /420 in MODEL 906.15

More information

ELECTRICAL ENGINE FUEL GREASE GUNS HOSE IGNITION DRIVE PURGING DRILL JIGS

ELECTRICAL ENGINE FUEL GREASE GUNS HOSE IGNITION DRIVE PURGING DRILL JIGS ELECTRICAL ENGINE IGNITION FUEL DRIVE GREASE GUNS PURGING HOSE DRILL JIGS ELECTRICAL 18-9801 MULTI METER/DVA TESTER Replaces: Mercury Marine 91-99750A1 CARRYING CASE INCLUDED Includes VOA meter with built-in

More information

SEPTEMBER 2001 Page 4-1

SEPTEMBER 2001 Page 4-1 GASOLINE ENGINE TOOLS 4 73430 90-806737--2 SEPTEMBER 2001 Page 4-1 Gasoline Engine Tool Application Chart Part Number Page Description GM Ford 91-883502 4-4 Air Line Cutter 4 Cyl (224) 91-805475A1 4-4

More information

DRIVE AXLE - 4WD MODELS WITH INTEGRAL HOUSING

DRIVE AXLE - 4WD MODELS WITH INTEGRAL HOUSING DRIVE AXLE - 4WD MODELS WITH INTEGRAL HOUSING 1988 Toyota Celica DRIVE AXLES Toyota Integral Housing Celica (Rear) DESCRIPTION housing. Drive axle assembly is hypoid type with integral carrier AXLE RATIO

More information

DRIVE AXLE Volvo 960 DESCRIPTION & OPERATION AXLE IDENTIFICATION DRIVE AXLES Volvo Differentials & Axle Shafts

DRIVE AXLE Volvo 960 DESCRIPTION & OPERATION AXLE IDENTIFICATION DRIVE AXLES Volvo Differentials & Axle Shafts DRIVE AXLE 1994 Volvo 960 1994 DRIVE AXLES Volvo Differentials & Axle Shafts 960 DESCRIPTION & OPERATION All 960 station wagon models use type 1041 rear axle assembly. All 960 4-door models use type 1045

More information

COMPONENTS REAR DIFFERENTIAL COMPONENTS

COMPONENTS REAR DIFFERENTIAL COMPONENTS COMPONENTS REAR DIFFERENTIAL COMPONENTS REMOVAL 1. Drain the differential gear oil. 2. Remove the rear disk brake. 3. Remove the parking brake and cable. 4. Remove the stabilizer bar. 5. Pull out the

More information

PARTS LIST FOR NO. 1 SERIES 1AM ANGLE TOOLS 17 (SERIAL B )

PARTS LIST FOR NO. 1 SERIES 1AM ANGLE TOOLS 17 (SERIAL B ) Form ZA Date 0December/G Page of NON-REVERSING Housing And Motor 0 REVERSING 0 0. Housing Sleeve (Long)(00, 00, 00 RPM) Housing Sleeve (Short)(00, 00, 00, 00 RPM). Pin. Ball Bearing. Lower End Plate. O-Ring.

More information

DRIVE AXLE - INTEGRAL HOUSING

DRIVE AXLE - INTEGRAL HOUSING DRIVE AXLE - INTEGRAL HOUSING 1993 Toyota Celica 1993 DRIVE AXLES Toyota Differentials & Axle Shafts - Integral Housing Toyota; Celica All-Trac DESCRIPTION Drive axle assembly is a hypoid type with integral

More information

1.28 ACCESSORY DRIVE. Accessory Drive Assembly Related Parts (Former Design) SERIES 60 SERVICE MANUAL. 1. Locknut 8. Drive Gear

1.28 ACCESSORY DRIVE. Accessory Drive Assembly Related Parts (Former Design) SERIES 60 SERVICE MANUAL. 1. Locknut 8. Drive Gear SERIES 60 SERVICE MANUAL 1.28 ACCESSORY DRIVE The accessory drive assembly is mounted to the front of the gear case cover and utilizes a two-groove pulley to drive the alternator. See Figure 1-413, and

More information

REAR AXLE Click on the applicable bookmark to selected the required model year

REAR AXLE Click on the applicable bookmark to selected the required model year REAR AXLE 27-1 REAR AXLE CONTENTS GENERAL INFORMATION.................. 2 SERVICE SPECIFICATIONS................. 3 LUBRICANTS.............................. 3 SEALANTS AND ADHESIVES.............. 4 SPECIAL

More information

MANUAL TRANSAXLE Return to Main Table of Contents

MANUAL TRANSAXLE Return to Main Table of Contents MANUAL TRANSAXLE Return to Main Table of Contents GENERAL... 2 MANUAL TRANSAXLE CONTROL... 12 SHIFT LEVER ASSEMBLY... 14 MANUAL TRANSAXLE... 15 MANUAL TRANSAXLE ASSEMBLY... 17 FIFTH SPEED SYNCHRONIZER

More information

PROPELLER SHAFT / / PROPELLER SHAFT GENERAL OVERVIEW AND OPERATION PROCESS 1. SPECIFICATION...

PROPELLER SHAFT / / PROPELLER SHAFT GENERAL OVERVIEW AND OPERATION PROCESS 1. SPECIFICATION... 3310-01/3310-00/3310-06 GENERAL 1. SPECIFICATION... 3 OVERVIEW AND OPERATION PROCESS 1. OVERVIEW... 2. COMPONENT LOCATOR... 3310-01 FRONT... 3310-06 REAR... 3310-00 DISASSEMBLY AND REASSEMBLY PROPELLER

More information

PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS IDX. PROPELLER SHAFT...3 Preparation...3 C200. REAR FINAL DRIVE...40 Preparation...

PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS IDX. PROPELLER SHAFT...3 Preparation...3 C200. REAR FINAL DRIVE...40 Preparation... PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD GI MA EM LC EC CONTENTS FE PROPELLER SHAFT...3 Preparation...3 SPECIAL SERVICE TOOLS...3 Noise, Vibration and Harshness (NVH) Troubleshooting...4 NVH TROUBLESHOOTING

More information

1984 Dodge W250 PICKUP

1984 Dodge W250 PICKUP 1984 Dodge W250 PICKUP Submodel: Engine Type: V8 Liters: 5.2 Fuel Delivery: CARB Fuel: GAS Dana 44 MODELS THROUGH 1984 2. Raise and safely support the vehicle, then remove the wheel hub and bearings as

More information

SECTION Front Drive Axle/Differential

SECTION Front Drive Axle/Differential 205-03-i Front Drive Axle/Differential 205-03-i SECTION 205-03 Front Drive Axle/Differential CONTENTS PAGE Axle... 205-03-2 205-03-2 Front Drive Axle/Differential 205-03-2 Axle Special Tool(s) C-Frame

More information

TABLE OF CONTENTS. COBRA SX STERNDRIVE OMC COBRA STERNDRIVE OMC STRINGER STERNDRIVE OMC COBRA STERNDRIVE.

TABLE OF CONTENTS.  COBRA SX STERNDRIVE OMC COBRA STERNDRIVE OMC STRINGER STERNDRIVE OMC COBRA STERNDRIVE. TABLE OF CONTENTS COBRA SX STERNDRIVE Cobra SX Replacement Sterndrives (1994 & Up) Section 1 OMC COBRA STERNDRIVE OMC Cobra Transom Assembly Parts (19861993) Section 5 Upper Gear Housing Breakdown (1994

More information

Sachs shock manual. ( ) 2 & 4 Stroke RR Enduro. ( ) RS Dual Sport

Sachs shock manual. ( ) 2 & 4 Stroke RR Enduro. ( ) RS Dual Sport Sachs shock manual (2013 2015) 2 & 4 Stroke RR Enduro (2014-2015) RS Dual Sport 1 Introduction The procedures in this manual must take place in a clean environment using professional tools and some specific,

More information

PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS

PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS PREPARATION...2 PROPELLER SHAFT...5 On-Vehicle Service...6 Removal and Installation...7 Inspection...7 Disassembly...7 Assembly...8 ON-VEHICLE

More information

Steering Gearbox Disassembly

Steering Gearbox Disassembly Steering Gearbox Disassembly Steering Rack Disassembly 5. Unbend the lock washer. Before disassembling the gearbox, wash it off with solvent and a brush. Do not dip seals and O-rings in solvent. 1. Remove

More information

SISU MP-330 DRIVE GEAR. Maintenance Manual

SISU MP-330 DRIVE GEAR. Maintenance Manual SISU MP-330 DRIVE GEAR Maintenance Manual Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 Fin-13101 Hameenlinna Finland Phone +358 204 55 2999 Fax +358 204 55 2900 MP330DG.PDF (4/2007) TABLE OF CONTENTS

More information

SERVICE PARTS LIST 1-1/8" ROTARY HAMMER MILWAUKEE ELECTRIC TOOL CORPORATION W. LISBON RD., BROOKFIELD, WI Drwg.

SERVICE PARTS LIST 1-1/8 ROTARY HAMMER MILWAUKEE ELECTRIC TOOL CORPORATION W. LISBON RD., BROOKFIELD, WI Drwg. 00 0 200 204 276 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS PAGE 1 OF 3 BULLETIN NO.

More information

Front Suspension 2015 E-Series REMOVAL AND INSTALLATION Procedure revision date: 08/11/2014. Axle

Front Suspension 2015 E-Series REMOVAL AND INSTALLATION Procedure revision date: 08/11/2014. Axle 204-01 Front Suspension 2015 E-Series REMOVAL AND INSTALLATION Procedure revision date: 08/11/2014 Axle 1 N620604 Axle pivot nut 2 N806859 Axle pivot bolt 3 3007 LH/ 3006 RH LH/ 3006 RH Axle Removal NOTICE:

More information

DF 78. HINT: Face the rough side of the thrust washer marked by # to the differential case. INSPECTION

DF 78. HINT: Face the rough side of the thrust washer marked by # to the differential case. INSPECTION 78 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock) Face the rough side of the thrust washer marked by # to the differential case. INSPECTION 1. DIFFERENTIAL SIDE GEAR (w/ LSD Differential)

More information

Twin Master Combine. Transmission & Gear Boxes Section 8. 2 Speed Transmission Transmission Gear Shift

Twin Master Combine. Transmission & Gear Boxes Section 8. 2 Speed Transmission Transmission Gear Shift Twin Master Combine Transmission & Gear Boxes Section 2 Speed Transmission... 2-4 Transmission Gear Shift... 5-6 PTO Swivel Gear Box 107021... 7- Transition Auger Gear Box 107026... 9-10 Straw Chopper

More information

XL12 Chain Saw UT Page 1 of 21 Carburetor Chamber

XL12 Chain Saw UT Page 1 of 21 Carburetor Chamber XL12 Chain Saw UT-10080 Page 1 of 21 Carburetor Chamber XL12 Chain Saw UT-10080 Page 2 of 21 Carburetor Chamber 1 59274 1 GASKET- Spacer 2 59718 1 SPACER 3 63260A 1 RETAINER- Reed valve 4 63253 1 SEAT-

More information

Transmission Overhaul Procedures-Bench Service

Transmission Overhaul Procedures-Bench Service How to Assemble the Lower Reverse Idler Gear Assembly Special Instructions In 1996 Eaton changed the reverse idler system design. In the nut design, the reverse idler bearing was lubricated through a hole

More information

Overhaul Special Tools Required

Overhaul Special Tools Required 1 of 31 Overhaul - Special Tools Required - Cylinder end seal remover attachment, 07NAD-SR3020A - Pilot collar, 07GAF-PH70100 - Valve seal ring sizing tool, 07NAG-SR3090A - Ball joint boot clip guide,

More information

Service Tools. Service and Repair Manual Model 900/950/990 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION ITEM PART NO.

Service Tools. Service and Repair Manual Model 900/950/990 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION ITEM PART NO. 12 1 3 2 4 5 8 10 6 7 9 11 14 24 12 13 17 22 29 18 23 25 19 26 15 20 27 21 16 22 33 37 38 32 31 36 30 34 35 40 41 42 43 ITEM PART NO. DESCRIPTION 1 9170 0231 30 LONG ALLEN KEY 2 9170 0737 20 3/32 PIN PUNCH

More information

Replace shaft sealing ring, bevel pinion (final drive removed) Preparatory work. Core activity

Replace shaft sealing ring, bevel pinion (final drive removed) Preparatory work. Core activity Page 1 of 5 33 12 599 Replace shaft sealing ring, bevel pinion (final drive removed) Note If the shaft sealing ring in the threaded ring has to be replaced on account of a leak, replace the thrust ring

More information

SECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS

SECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS SECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS General Description and Operation... 5B-2 Shift Lever... 5B-2 Transmission Assembly... 5B-2 Specifications... 5B-3 Diagnostic Information and Procedures...

More information

DF 47 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL

DF 47 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY REMOVAL 47 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR WHEEL 3. DRAIN BRAKE FLUID Immediately wash off any brake fluid that comes into contact with any painted surfaces. 4. DRAIN

More information

2005 Toyota RAV AUTOMATIC TRANSMISSIONS U240E & U241E Overhaul

2005 Toyota RAV AUTOMATIC TRANSMISSIONS U240E & U241E Overhaul 2001-05 AUTOMATIC TRANSMISSIONS U240E & U241E Overhaul APPLICATION CAUTION: Flush oil cooler and oil cooler lines prior to transaxle installation. Oil cooling system contamination may cause premature transaxle

More information

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase.

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase. TRANSMISSION 6.7 GENERAL See Figure 6-45. The transmission is a five-speed constantmesh type housed in an extension of the crankcase. Mainshaft Neutral Mainshaft st Gear b06x6x Countershaft 4 Out 5 Countershaft

More information

SA 82 Front Differential (Disassembly and Assembly of Differential w/ ADD) Disassembly and Assembly of Differential (with A.D.D.)

SA 82 Front Differential (Disassembly and Assembly of Differential w/ ADD) Disassembly and Assembly of Differential (with A.D.D.) SA82 SUSPENSION AND AXLE Disassembly and Assembly of Differential (with A.D.D.) DISASSEMBLY OF DIFFERENTIAL 1. REMOVE ACTUATOR (a) Remove the four bolts. (b) Using a hammer, remove the actuator. SA83 2.

More information

TROUBLESHOOTING SPECIAL TOOL ASSEMBLY AND ADJUSTMENT

TROUBLESHOOTING SPECIAL TOOL ASSEMBLY AND ADJUSTMENT 1 INDEX Models FD, FE, FF and SG REAR AXLE 10-1 10-108E-07 CHAPTER 10 REAR AXLE Models FD, FE, FF and SG TROUBLESHOOTING...10-2 10 SPECIAL TOOL...10-3 WHEEL HUB AND RELATED PARTS DISASSEMBLY...10-7 INSPECTION...10-9

More information

Maintenance Information

Maintenance Information 80234313 Edition 2 May 2014 Air Grinder, Die Grinder, Sander and Belt Sander Series G1 (Angle) Maintenance Information Save These Instructions Product Safety Information WARNING Failure to observe the

More information

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase.

TRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase. TRANSMISSION 6.7 GENERAL See Figure 6-46. The transmission is a five-speed constantmesh type housed in an extension of the crankcase. b06x6x Neutral st Gear Mainshaft Mainshaft 4 5 4 5 Countershaft Out

More information

Mustang Differential Gears - Installation Instructions

Mustang Differential Gears - Installation Instructions Mustang Differential Gears - Installation Instructions The below installation instructions work for the following products: Ford Racing Gears - 3.73 Gears for 8.8" Ford Rear End Ford Racing Gears - FRPP

More information

55407 Spring. 15 mm Pin Wrench

55407 Spring. 15 mm Pin Wrench Disassembly Instructions - Variable Speed Pencil Grinder, 60K MAX. Models: 52850, 52855 Important: Use these instructions along with tool parts page or manual. Notice: Shut off air supply. Open 51665 ON/OFF

More information

SISU DP-330 DRIVE GEAR. Maintenance Manual

SISU DP-330 DRIVE GEAR. Maintenance Manual SISU DP-330 DRIVE GEAR Maintenance Manual Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 Fin-13101 Hameenlinna Finland Phone +358 204 55 2999 Fax +358 204 55 2900 DP330DG.PDF (3/2007) TABLE OF CONTENTS

More information

PARTS CATALOG MODELS 310, 410, 610, 910 GRAIN CART. Unverferth

PARTS CATALOG MODELS 310, 410, 610, 910 GRAIN CART. Unverferth Unverferth Manufacturing Company, Inc. P.O. Box 357 Kalida, Ohio 45853 (419) 532-3121 FAX (419) 532-2468 Grain Carts PARTS CATALOG 290901 MODELS 310, 410, 610, 910 GRAIN CART REVISED 10-12-00 Unverferth

More information

Maintenance Information

Maintenance Information 04581245 Edition 2 May 2014 Air Grinder, Die Grinder and Sander Series G2 (Angle) Maintenance Information Save These Instructions Product Safety Information WARNING Failure to observe the following warnings,

More information

Amarillo PUMP DRIVES (250 HP THROUGH 350 HP) INSTRUCTIONS FOR REPAIRING MODELS 250, 300, and 350

Amarillo PUMP DRIVES (250 HP THROUGH 350 HP) INSTRUCTIONS FOR REPAIRING MODELS 250, 300, and 350 Amarillo PUMP DRIVES (250 HP THROUGH 350 HP) INSTRUCTIONS FOR REPAIRING MODELS 250, 300, and 350 Amarillo Right Angle Pump Drives, if properly installed and maintained, should provide years of service

More information

1988 Chevrolet Pickup V SUSPENSION - FRONT (4WD)' 'Front Suspension - "V" Series 1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series

1988 Chevrolet Pickup V SUSPENSION - FRONT (4WD)' 'Front Suspension - V Series 1988 SUSPENSION - FRONT (4WD) Front Suspension - V Series 1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series DESCRIPTION NOTE: Vehicle serial numbers used in this article has been abbreviated for common reference to Chevrolet and GMC models. Chevrolet

More information

03' SORENTO DSL 2.5L EM SS DS BR TRA TRM CH RT ST USE. No. Tool No. Tool Name ILLUSTRATION GRADE A O 1/8

03' SORENTO DSL 2.5L EM SS DS BR TRA TRM CH RT ST USE. No. Tool No. Tool Name ILLUSTRATION GRADE A O 1/8 No. Tool No. Tool Name ILLUSTRATION GRADE 1 09214-4A000 Timing chain lower front cover oil seal installer Removal and installation of intake and exhaust valves 2 09216-21100 Busing remover and insatller

More information

Maintenance Information

Maintenance Information 16606022 Edition 3 May 2014 Air Drill 728 Series Maintenance Information Save These Instructions Product Safety Information WARNING Failure to observe the following warnings, and to avoid these potentially

More information

Final drive gear set, recommended sequence for adjusting

Final drive gear set, recommended sequence for adjusting Page 1 of 31 39-148 Final drive gear set, recommended sequence for adjusting If the pinion shaft and ring gear have to be readjusted, the following sequence is recommended for maximum efficiency: 1.) Determine

More information

UOW Series Repair Manual UOW-11 & UOW-T60 Series

UOW Series Repair Manual UOW-11 & UOW-T60 Series UOW Series Repair Manual UOW-11 & UOW-T60 Series 100000 SE Pine St., Portland, OR 97216 800-852-1368 503-254-6600 www.aimco-global.com Contents Page 1. Tools Needed for Repair 2 2. Disassembly and Reassembly

More information

MODEL W SUZUKI SERIES ASSEMBLY INSTRUCTIONS HP, 1981 TO PRESENT

MODEL W SUZUKI SERIES ASSEMBLY INSTRUCTIONS HP, 1981 TO PRESENT MODEL W SUZUKI SERIES ASSEMBLY INSTRUCTIONS 115-140 HP, 1981 TO PRESENT 1. Temporarily clamp the engine on the transom of your boat or an engine stand so that the gearbox can be removed. 2. Disconnect

More information

Maintenance Information

Maintenance Information 80234313 Edition 1 June 2006 Air Grinder, Die Grinder, Sander and Belt Sander Series G1 (Angle) Maintenance Information Save These Instructions WARNING Always wear eye protection when operating or performing

More information

DRIVE AXLES. Differentials & Axle Shafts - Corvette

DRIVE AXLES. Differentials & Axle Shafts - Corvette DESCRIPTION & OPERATION 1998-99 DRIVE AXLES Differentials & Axle Shafts - Corvette A Getrag 625 model differential is used on both the automatic and manual transmissions. Differential carrier and case

More information

Gear Products Inc N. 161st E. Ave. Tulsa, OK Phone (918) Fax (918)

Gear Products Inc N. 161st E. Ave. Tulsa, OK Phone (918) Fax (918) SERVICE MANUAL Disassembly & Assembly Procedures Worm Gear Swing Drive 003 Series Gear Products Inc. 1111 N. 161st E. Ave. Tulsa, OK 74116 Phone (918) 234-3044 Fax (918) 234-3455 Worm Gear Swing Drive

More information

INSTALLATION AND PARTS MANUAL

INSTALLATION AND PARTS MANUAL INSTALLATION AND PARTS MANUAL FOR JOHN DEERE PS TRACTORS NOTE: This manual covers mounting and control group installation, and parts specific to this winch on the specified tractor. For all other winch

More information

354 CHAPTER EIGHT WATER PUMP

354 CHAPTER EIGHT WATER PUMP 354 CHAPTER EIGHT 33 Shift handle F : Forward N : Neutral R : Reverse proper alignment of the water tube to the water pump opening during each installation attempt. Make sure the locating pins enter the

More information

Bigfoot 60/L3 70-0hp 87-06 1 18-1157 Bearing Needle Forward Gear X-ref # 31-3085T Retail: $12.5 D7L61R 2 18-1156 Roller Bearing, Tapered X-ref # 31-3084A1 Retail: $41.28 D24L06R 3 43040 Bearing w/carrier,

More information

Model 306B H&J Transfer Case Service Manual

Model 306B H&J Transfer Case Service Manual Model 306B H&J Transfer Case Service Manual For innovation using today s technology in demanding situations call: Phone: (877) 327-2116 Fax: (586) 601-1904 e-mail: info@mixerandplantparts.com Mixer & Plant

More information

1989 Jeep Cherokee. STEERING COLUMN' '1989 STEERING Jeep Steering Columns STEERING COLUMN STEERING Jeep Steering Columns

1989 Jeep Cherokee. STEERING COLUMN' '1989 STEERING Jeep Steering Columns STEERING COLUMN STEERING Jeep Steering Columns STEERING COLUMN 1989 STEERING Jeep Steering Columns DESCRIPTION All models use collapsible steering columns. All columns have integral ignition switch and locking device. Optional tilt wheel is available

More information

4. Rear Differential REAR DIFFERENTIAL

4. Rear Differential REAR DIFFERENTIAL DIFFERENTIALS 4. Rear Differential A: REMOVAL 1) Set the vehicle on a lift. 2) Disconnect the ground cable from battery. 3) Move the select lever or gear shift lever to N. 4) Release the parking brake.

More information

Rear Drive Axle and Differential

Rear Drive Axle and Differential Page 1 of 13 Rear Drive Axle and Differential GENERAL Item Part Number Description A - Electronic rear differential B - Open rear differential 1 - Rear driveshaft 2 - Electronic rear differential 3 - RH

More information

SXLAO Chain Saw UT Page 1 of 21 Carburetor Chamber

SXLAO Chain Saw UT Page 1 of 21 Carburetor Chamber SXLAO Chain Saw UT-10045 Page 1 of 21 Carburetor Chamber SXLAO Chain Saw UT-10045 Page 2 of 21 Carburetor Chamber 1 59274 1 GASKET- Spacer 2 59718 1 SPACER 3 63260A 1 RETAINER- Reed valve 4 63253 1 SEAT-

More information

0.4 hp. Right Angle Tools

0.4 hp. Right Angle Tools 0.4 hp. Right Angle Tools Models: 50210, 50211, 50561, 50570 Lubricants: 95842 Dynabrade Air Lube 10W/NR 95848 Gear Oil Lubricant Gun: 95541 Push-Type Gun 0.4 hp. Right Angle Tools Models: 50210, 50211,

More information

SA 66 Front Differential (Disassembly and Assembly of Differential w/o A D D ) Disassembly and Assembly of Differential (with out A.D.D.

SA 66 Front Differential (Disassembly and Assembly of Differential w/o A D D ) Disassembly and Assembly of Differential (with out A.D.D. SA66 SUSPENSION AND AXLE Differential w/o A D D ) Disassembly and Assembly of Differential (with out A.D.D.) SUSPENSION AND AXLE Differential w/o A D D ) DISASSEMBLY OF DIFFERENTIAL 1. REMOVE DIFFERENTIAL

More information

CHAPTER 6 LOWER UNIT

CHAPTER 6 LOWER UNIT www.motorka.org LOWR CHAPTR 6 LOWR UNIT LOWR UNIT...6- RMOVING TH LOWR UNIT...6- RMOVING TH PROPLLR...6-3 CHCKING TH PROPLLR...6-3 INSTALLING TH PROPLLR...6-3 INSTALLING TH TRIM TAB...6-3 WATR PUMP...6-4

More information

OVERHAUL. 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance.

OVERHAUL. 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance. 41135 OVERHAUL 4108901 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance. 0.10 0.40 mm (0.0039 0.0157 in.) C68252 2. INSPECT 2ND GEAR THRUST CLEARANCE

More information

Service Manual Outline

Service Manual Outline Service Manual Outline Section 1 - Important Information A - General Information B - Maintenance C - Troubleshooting Section 2 - Removal, Installation and Adjustment A - All Models Section 3 - Sterndrive

More information

Service Manual. #19 Gearmatic Winch

Service Manual. #19 Gearmatic Winch Allis Chalmers Service Manual #19 Gearmatic Winch Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT S SUCCESSORS. ALLIS CHALMERS AND IT S SUCCESSORS

More information

PPM-D44538RJK JK Rear 5.38 Ring and Pinion Installation Instructions Version 1

PPM-D44538RJK JK Rear 5.38 Ring and Pinion Installation Instructions Version 1 PPM-D44538RJK JK Rear 5.38 Ring and Pinion Installation Instructions Version 1 GENERAL NOTES: Gear set up and installation should be performed by someone experienced in gear and axle set up Special tools

More information

Transmission Overhaul Procedures-Bench Service

Transmission Overhaul Procedures-Bench Service How to Install the Auxiliary Countershaft Assembly Special Instructions To make auxiliary section assembly easier, you can make an auxiliary section fixture out of a 2" x 12" piece of wood. 3' 1' 3" 4.56"

More information

Maintenance Information

Maintenance Information 45528270 Edition 1 June 2007 Barring Motor T480 Series Maintenance Information Save These Instructions WARNING Always wear eye protection when operating or performing maintenance on this Barring Motor.

More information

PARTS MANUAL FOR R22N/H REAR AXLE

PARTS MANUAL FOR R22N/H REAR AXLE PARTS MANUAL FOR REAR AXLE MARMON-HERRINGTON ALL-WHEEL DRIVE 13001 Magisterial Drive Louisville, KY 40223 TABLE OF CONTENTS REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE......... 3 DIFFERENTIAL CARRIER

More information

Fig Variable Speed Valve Parts

Fig Variable Speed Valve Parts 5 DISASSEMBLY OF VARIABLE SPEED CONTROL VALVE (Seal Replacement with Control Valve in the Bobcat). Remove seat and seat plate (Fig. ).. Remove variable speed control lever linkage rod. 3. Remove temperature

More information

4405-RA 4405-R 4405-RA 4405-R S

4405-RA 4405-R 4405-RA 4405-R S ACCESSORIES Page 34 Master Parts Breakdowns Updated Feb. 1st 2006 Master Parts Breakdowns Updated Feb. 1st 2006 Page 35 This tool is designed to operate on 90 psig (6.2 bar) maximum air pressure with 1/4

More information

Mulching and Finishing Mowers MP and FP

Mulching and Finishing Mowers MP and FP Mulching and Finishing Mowers MP and FP Parts Manual Locke Turf 0 Highway E, Opp, Alabama, () -00 Transport Wheel, Tire & Spindle MP and FP ALPHABETICAL INDEX CONTENTS PAGE 00 Hydraulic Cylinder (Rear)

More information

OPERATING INSTRUCTIONS AND SERVICE MANUAL

OPERATING INSTRUCTIONS AND SERVICE MANUAL OPERATING INSTRUCTIONS AND SERVICE MANUAL 55NAL--270-4 55NL--724-4 55RNL-2-LS-4- COMPLETE TOOL MODEL NO. CODE NO. 55NAL--270-4 20270 55NL--724-4 220724 READ SAFETY RECOMMENDATIONS 55RNL-2-LS-4-24089 BEFORE

More information

LoMax 205 CASE & 3:1 GEAR SET. Manufactured by JB CONVERSIONS, INC. Phone: Installation Instructions for the GM NP205 Transfer Case

LoMax 205 CASE & 3:1 GEAR SET. Manufactured by JB CONVERSIONS, INC. Phone: Installation Instructions for the GM NP205 Transfer Case LoMax 205 CASE & 3:1 GEAR SET Part No. 2800 Instruction Rev: 2007.08.16 Manufactured by JB CONVERSIONS, INC. Phone: Installation Instructions for the GM NP205 Transfer Case Kit Components: 1. (1) 42x25

More information

DRIVE_UNIT_ / TRANSOM PLATE

DRIVE_UNIT_ / TRANSOM PLATE DRIVE_UNIT_989 989 / TRANSOM PLATE Part List DRIVE_UNIT_989 989 / TRANSOM PLATE REF - NO PART NUMBER PART NAME QUANTITY REMARKS 6T4-4583-00-EK PLATE, TRANSOM 2 6T4-09-00-00 MOUNT, RUBBER 2 2 3 6T4-029-00-00

More information

Differential Case COMPONENTS. DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case.

Differential Case COMPONENTS. DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case. MT44 Differential Case COMPONENTS DISASSEMBLY OF DIFFERENTIAL CASE 1. REMOVE RING GEAR (a) Place matchmarks on the ring gear and the case. (b) Loosen the staked part of the lock plate. MT45 (c) Remove

More information

Drive pinion and ring gear,

Drive pinion and ring gear, Page 1 of 38 39-166 Drive pinion and ring gear, adjusting General notes: Drive pinion and ring gear must be very carefully adjusted to ensure long service life and smooth running. At the factory, drive

More information

HORSE III 8HP ROTO TILLER (S/N ) Page 1 of 25 Bolo Tine Assemblies

HORSE III 8HP ROTO TILLER (S/N ) Page 1 of 25 Bolo Tine Assemblies HORSE III 8HP ROTO TILLER (S/N 640000-855638) Page 1 of 25 Bolo Tine Assemblies HORSE III 8HP ROTO TILLER (S/N 640000-855638) Page 2 of 25 Bolo Tine Assemblies 1 GW-2415 2 S/F TINE HOLDER- welded steel.

More information

MAINTENANCE MANUAL DP-265

MAINTENANCE MANUAL DP-265 MAINTENANCE MANUAL DP-265 Drive Gears Sisu Axles, Inc. Autotehtaantie 1 P.O. Box 189 FIN-13101 Hämeenlinna Finland Phone int + 358 204 55 2999 Fax int + 358 204 55 2900 DP265DG.PDF (2/2003) k Table of

More information

Rear Axle Single-Reduction Carrier

Rear Axle Single-Reduction Carrier Revised 08-0 Rear Axle Single-Reduction Carrier Model MS-3 Maintenance Manual MM-030 Service Notes Service Notes Notes About This Manual This manual provides instructions for Meritor s model MS-3 single-reduction

More information

This file is available for free download at

This file is available for free download at This file is available for free download at http://www.iluvmyrx7.com This file is fully text-searchable select Edit and Find and type in what you re looking for. This file is intended more for online viewing

More information

4.2 WATER PUMP (GEAR CASE MOUNTED AND LATER) (GCM)

4.2 WATER PUMP (GEAR CASE MOUNTED AND LATER) (GCM) SERIES 60 SERVICE MANUAL 4.2 WATER PUMP (GEAR CASE MOUNTED - 1991 AND LATER) (GCM) The centrifugal-type water pump circulates the engine coolant through the cooling system. The pump is mounted on the rear

More information

MANUAL TRANS OVERHAUL - BORG-WARNER - T56 6-SPEED MANUAL TRANSMISSIONS Borg-Warner T56 (MM6) 6-Speed

MANUAL TRANS OVERHAUL - BORG-WARNER - T56 6-SPEED MANUAL TRANSMISSIONS Borg-Warner T56 (MM6) 6-Speed IDENTIFICATION MANUAL TRANS OVERHAUL - BORG-WARNER - T56 6-SPEED 1998 MANUAL TRANSMISSIONS Borg-Warner T56 (MM6) 6-Speed Transmission has 2 identification labels, located on lower left side of case. One

More information

OR Clutch Housing Wrench Engine Hoist T-0141 Drive Pulley Alignment Tool

OR Clutch Housing Wrench Engine Hoist T-0141 Drive Pulley Alignment Tool Enstrom Illustrated Tool Catalog Piston & Turbine Rev 5, September, 2016 T-0003 Lead Lag Nut Wrench T-0005 Damper Rod End Removal Tool T-0009 Main Rotor Blade Bolt guide Bullet T-0011 Main Rotor Hoist

More information