E22 Proportional Technology
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- Emory Charles Hancock
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1 E22 Proportional
2 Pressure Control: E22 Proportional E22 Series Unlike SENTRONIC valves, E-Series valves operate with pulsed pilot valves which change the pressure in a control chamber. A pressure booster converts the pilot pressure into an outlet pressure with increased flow. The outlet pressure is measured with a pressure sensor and fed into the internal control loop. The setpoint is established over the electrical plug-in connector as a standard signal [ to 5 () V, 4 to 2 ma]. E-Series is particularly suited for pressure control applications with a constant flow, e.g. flow control over nozzles, turbine speed control, glue and lacquer dosing, or pressure control of welding equipment. Electrical connector Display Pilot valves Rolling diaphragm Exhaust poppet Pilot filter Supply poppet
3 Proportional Pressure Control: E22 Operating Principle Increasing pressure The inlet poppet is operated and air flows from port to port 2. Maintaining pressure The poppets are in their central position: the flow between port 2 and port or port 3 is blocked. Exhausting pressure The exhaust poppet is lifted and air flows from port 2 to port 3. Specifications Fluids: Air, neutral gases Pressure range: to 5 psi (.2 bar) Ports: (directly operated) /4, 3/8, /2, (NPT, GTap or BSPT) Construction: Poppet valve Actuation: 2 control valves Setpoint: V, 4 2 ma, 5 V Options: Internal pressure switch Analog output (feedback) 2
4 Pressure Control: E22 Proportional Introducing the E22 Series The E22 Series electronic proportional regulators quickly and accurately adjust output pressure in relation to an electrical control signal. They meet requirements of industrial environments including rapid cycling, quick response, and repeatability, which are found in paint, welding, packaging, textile, medical, and many other process applications. The electrical control signal can be either analog or digital. The analog unit controls any pressure setting directly proportional to the command signal of 4-2mA, -VDC, or -5VDC. The optional digital unit uses a 2 bit binary signal to control four user defined pressures eliminating the need for an analog I/O card. E22 Series Features: Available in /4, 3/8, and /2 NPT, GTap or BSPT threads Capable of flow up to SCFM Modular 22 Series Flexiblok design Fully ported /2 exhaust for optimal performance Three set performance modes in a single unit Large digital display for easy reading Locking feature prevents unwanted changes Designed to meet IP65 and NEMA 4 requirements Performance Graphs for E22 Series 2 Linearity Hysteresis Repeatability Set Pressure (PSI) Output Deviation (% FS) Up Down Output Deviation (%FS) Input Scale (%FS) Input Signal (% FS) - Count Output Deviation (% FS) Pressure Characteristics Set Pressure 4 PSIG Set Pressure (PSIG) Flow Rate Characteristics Supply Pressure 2 PSIG Set Pressure (PSIG) Relief Flow Characteristics Supply Pressure 2 PSIG - Supply Pressure (PSIG) Flow Rate (SCFM) Flow Rate (SCFM) 3
5 Proportional Pressure Control: E22 Dimensions: Inches (mm) E22 Series A J M L C D G H N K E B F I Pin 4 Pin Pin 3 Pin 2 Pin Pin 2 Pin 3 Pin 4 Pin Configuration Analog Command Signal Monitor Output Command Signal +24VDC +VDC common Digital Input Signal Input Signal 2 Dimensions A B C D E F G H I J K L M N E (4).83 (46).29 (7).7 (8). (25).58 (4).7 (8) 2.7 (55) 2.38 (6).7 (43).8 (46).9 (5).42 (36).42 (36) 4
6 Pressure Control: E22 Proportional Specifications Specifications Fluid Media Minimum Supply Pressure Maximum Supply Pressure Regulating Pressure Ranges E22 Air or neutral gas, filtered at 5µm, condensate free, lubricated or unlubricated Set Pressure + 5 PSI ( BAR) Standard Pressure: 5 PSI ( BAR) High Pressure: 9 PSI (3 BAR) Standard Pressure: - PSI (-6.9 BAR) High Pressure: -5 PSI (-.2 BAR) Power Supply Input Signal Input Impedance Output Signal Linearity Hysteresis Repeatability Sensitivity Temp Characteristics Output Display Temperature Range Enclosure Weight Voltage 24VDC ±% Current Consumption Current Voltage.4 A 4-2mA -5VDC, -VDC -5 VDC KΩ - VDC 2 KΩ 4-2 ma Ω Analog Output Switch Output Accuracy -5VDC -VDC 4-2mA 24VDC (PNP or NPN) < ±% of span < ±.5% of span < ±.5% of span < ±.2% of span ±.5% of span / C ±3% of span Minimum unit PSI., BAR., kpa., kgf/cm². 4-2 F 4-5 C IP65 and NEMA 4 Equivalent.4 lbs. (.64kg) 5
7 Proportional Pressure Control: E22 How to Order Series 22 = 22 Series Command Signal = 4-2mA 2 = - 5VDC 3 = - VDC 9 = 2 bit, 4 pressure select (PNP Sourcing) = 2 bit, 4 pressure select (NPN Sinking) Thread Types - = NPTF G = GTap (BSPP) R = PT (BSPT) E H Options H = - 5 PSI ( BAR) regulating pressure range (For - PSI standard unit no suffix necessary) Feedback Signal = 4-2mA 2 = - 5VDC 3 = - VDC 8 = 24VDC Switched (PNP) 9 = 24VDC Switched (NPN) = use with 2 bit, 4 pressure select (type 9 or command signal) Port Tap Size 2 = /4 3 = 3/8 4 = /2 Accessories Micro Female 4 Pole 9 Degree 22 AWG Euro Color Code 3 Meter - TC43MIE 3 Meter - TC43MME 5 Meter - TC45MIE 5 Meter - TC45MME Micro Female 4 Pole 9 Degree 22 AWG Euro Color Code 3 Meter - TD43MIE 3 Meter - TD43MME 5 Meter - TD45MIE 5 Meter - TD45MME Micro F/M 4 Pole Straight 22 AWG Euro Color Code 3 Meter - TC43MIETA4 3 Meter - TC43MMETA4 5 Meter - TC45MIETA4 5 Meter - TC45MMETA4 Micro F 9 /M Straight 22 AWG Euro Color Code 3 Meter - TD43MIETA4 3 Meter - TD43MMETA4 5 Meter - TD45MIETA4 5 Meter - TD45MMETA4 Bracket/Muffler Kits Model Number BRK-KIT BRK-KIT-WOEM BRK-KIT-LWOE Description Includes () E2- Bracket, (4) E32- Screws, () M4MN Muffler, () E22-29 Elbow Includes () E2- Bracket, (4) E32- Screws Includes () E32- Bracket, (4) E32- Screws, () M4MN Muffler BRK-KIT BRK-KIT-WOEM BRK-KIT-LWOE
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