Mueller Gas Products. Mueller Drilling and Stopping Machines. DH5 Drilling and Stopping. o 500 PSIG. o 1200 PSIG

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1 Mueller Gas Products Distributed by: Mountain States Pipe and Supply Colorado Springs, Colorado Mueller Drilling and Stopping Machines E5 Drilling and Stopping o 500 PSIG EH5 Drilling and Stopping o 1200 PSIG D5 Drilling and Stopping o 500 PSIG DH5 Drilling and Stopping o 1200 PSIG

2 Blank Page Mountain States Pipe and Supply

3 REV MUELLER E-5 DRILLING AND STOPPING MACHINE MUELLER E-5 Machine for drilling and stopping operations under pressure Catalog number Hand or power operation with H-604 Air Power Operator Used to install up to 4" tees, Save-A-Valve Drilling Nipples and Line Stopper Fittings Has boring bar locking mechanism for safety positive operation Test plug feature allows for stack pressurization 12-1/8" (308 mm) boring bar travel 500 psig (3447 kpa) maximum working pressure at 100 F (38 C) NOTE: The working pressure or temperature rating is reduced accordingly if any attachment, valve, or fitting subjected to pressure or temperature during the drilling operation has a maximum working pressure or temperature rating less than that specified above. Equipment furnished with each E-5 Machine: Metal Storage Chest (580971) Reversible Ratchet Handle (580897) Body Gasket (47756) Adjustable Wrench (91664) Two double open end Wrenches (9/16"x11/16" and 3/4"x13/16" 96536) Cutting Grease (88366) Operating Instruction Manual (Form 9335) Weights Total shipping weight Machine only weight 49 lbs. 32 lbs. MUELLER NO-BLO Operations performed by the MUELLER E-5 Machine Item Size* Mueller NO-BLO Operation Mueller NO-BLO Service Tees 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug, make stop-off Mueller NO-BLO Service Stop Tees 1/2" 3/4" 1" 1-1/4" 2" Drill main, insert or extract stem and bushing, recondition body seat Mueller NO-BLO Curb Stop Tees 1" 1-1/4" 2" Drill main, insert or extract stem, recondition body seat Mueller NO-BLO Steel Valves 1" Insert or extract stem, recondition body seat Mueller NO-BLO 3/4" 1" 1-1/4" Drill main, insert or extract completion plug, make stop-off Service Line Stopper Fittings Mueller Low Pressure Line Stopper Fittings 3/4" 1" 1-1/4" 2" 3" 4" Drill main, insert or extract completion plug, make stop-off Mueller Save-A-Valve Drilling Nipples 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug *The size of Mueller NO-BLO Tees, as used in this table, refers to the size of the inlet. The size of Mueller Steel Valves, Service Line Stopper Fittings, Low Pressure Line Stopper Fittings and Save-A-Valve Drilling Nipples refers to the nominal size.

4 MUELLER E-5 MACHINE REPAIR PARTS Shaded area indicates change REV Item No. Part Number Part Name Crank Handle Handle Pin Handle Knob Spring Ratchet Dog Plug Pivot Arm Pin Pivot Arm Pivot Arm Spring Lock Nut Operating Screw Friction Collar Pin Packing Gland O-ring Body Body Gasket Boring Bar Complete Cutting Grease Adjustable Wrench Wrench 9/16"x 11/16" Wrench 3/4" X 13/16" Friction Collar Feed Tube And Yoke Bushing (2) Retaining Screw (2) Detent Pin (2) Spring (2) Screw Retaining Ring Wheel Bushing Ratchet Wheel Operating Pin Detent Knob Detent Screw Body Plug Ratch Handle Complete Metal Storage Chest (not illustrated) NOTE: These illustrations are for parts identification only. DO NOT use these illustrations for assembly or disassembly of machine.

5 REV MUELLER EH-5 TM DRILLING AND STOPPING MACHINE MUELLER EH-5 Machine for drilling and stopping operations under pressure Catalog number Hand operation or power operation with H-604 Air Power Operator Used to install up to 4" Tees, Save-A-Valve Drilling Nipples, and Line Stopper Fittings 12-1/8" (308 mm) boring bar travel Feature is functional for most operations. Refer to machine operating manual for important precautions and potential exception psig (8273 kpa) maximum working pressure at 100 F (38 C) NOTE: The working pressure or temperature rating is reduced accordingly if any attachment, valve, or fitting subjected to pressure or temperature during the drilling operation has a maximum working pressure or temperature rating less than that specified above. Equipment furnished with each EH-5 Machine: Wooden Storage Chest (311658) Reversible Ratchet Handle (580897) Body Gasket (47756) Adjustable Wrench (91664) Two double open end Wrenches (9/16"x11/16" and 3/4"x13/16" 96536) Cutting Grease (88366) Operating Instruction Manual (Form 9675) Weights Total shipping weight Machine only weight 55 lbs. 34 lbs. MUELLER NO-BLO Operations performed by the MUELLER EH-5 Machine Item Size* Mueller NO-BLO Operation Mueller NO-BLO Service Tees 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug, make stop-off Mueller NO-BLO Service Stop Tees 1/2" 3/4" 1" 1-1/4" 2" Drill main, insert or extract stem and bushing, recondition body seat Mueller NO-BLO Curb Stop Tees 1" 1-1/4" 2" Drill main, insert or extract stem, recondition body seat Mueller NO-BLO Steel Valves 1" Insert or extract stem, recondition body seat Mueller NO-BLO Service Line Stopper Fittings 3/4" 1" 1-1/4" Drill main, insert or extract completion plug, make stop-off Mueller Low Pressure Line Stopper Fittings Mueller Save-A-Valve Drilling Nipples 3/4" 1" 1-1/4" 2" 3" 4" Drill main, insert or extract completion plug, make stop-off 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug *The size of Mueller NO-BLO Tees, as used in this table, refers to the size of the inlet. The size of Mueller Steel Valves Service Line Stopper Fittings, Low Pressure Line Stopper Fittings and Save-A-Valve Drilling Nipples refers to the nominal size.

6 MUELLER EH-5 MACHINE REPAIR PARTS REV Item No. Part Number Part Name Ratchet Handle Complete Crank Handle Handle Pin Handle Knob Complete Operating Pin Detent Knob Ratchet Dog Spring Lock Nut Operating Screw Bushing (2) Stem Fastener (2) Freeze Plug Ratcht Wheel Wheel Bushing Retaining Ring Boring Bar (Top) Hex Socket Set Screw (2) Spring (2) Detent (2) Arm Spring Roll Pin Roll Pin Friction Collar Pin Friction Collar O-ring Set Screw O-ring (2) Drain Valve Fiber Gasket Boring Bar (Bottom) Adjustable Wrench Wrench 3/4" X 13/16" Wrench 9/16"x 11/16" Cutting Grease Feed Tube And Yoke Body Cylinder Wooden Storage Chest (not illustrated). NOTE: These illustrations are for parts identification only. DO NOT use these illustrations for assembly or disassembly of machine.

7 REV MUELLER D-5 DRILLING AND STOPPING MACHINE MUELLER D-5 Machine for drilling and stopping operations under pressure Catalog number Hand or power operation with H-604 Air Power Operator Used to install up to 4" Tees, Save-A-Valve Drilling Nipples, and Line Stopper Fittings Has boring bar locking mechanism for safe, positive operation. Test plug feature allows for stack pressurization. 14" (356 mm) boring bar travel 500 psig (3447 kpa) maximum working pressure at 100 F (38 C). NOTE: The working pressure or temperature rating is reduced accordingly if any attachment, valve, or fitting subjected to pressure or temperature during the drilling operation has a maximum working pressure or temperature rating less than that specified above. Equipment furnished with each D-5 machine: Metal Storage Chest (580969) Reversible Ratchet Handle (85308) Body Gasket (33278) Adjustable Wrench (91664) Double open end Wrench (58196) Cutting Grease (88366) Operating Instruction Manual (Form 9335) Weights Total shipping weight Machine only weight 60.5 lbs. 34 lbs. MUELLER NO-BLO Operations performed by the MUELLER D-5 Machine Item Size* Mueller NO-BLO Operation Mueller NO-BLO Service Tees 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug, make stop-off Mueller NO-BLO Service Stop Tees 1/2" 3/4" 1" 1-1/4" 2" Drill main, insert or extract stem and bushing, recondition body seat Mueller NO-BLO Curb Stop Tees 1" 1-1/4" 2" Drill main, insert or extract stem, recondition body seat Mueller NO-BLO Steel Valves 1" Insert or extract stem, recondition body seat Mueller NO-BLO Service Line Stopper Fittings 1" 1-1/4" 1-1/2" 2" 2-1/4" 2-1/2" Drill main, insert or extract completion plug, make stop-off Mueller Low Pressure Line Stopper Fittings Mueller Save-A-Valve Drilling Nipples 3/4" 1" 1-1/4" 2" 3" 4" Drill main, insert or extract completion plug, make stop-off 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" Drill main, insert or extract completion plug *The size of Mueller NO-BLO Tees, as used in this table, refers to the size of the inlet. The size of Mueller Steel Valves Service Line Stopper Fittings, Low Pressure Line Stopper Fittings and Save-A-Valve Drilling Nipples refers to the nominal size.

8 MUELLER D-5 MACHINE REPAIR PARTS Shaded area indicates change REV Item No. Part Part Name Number Handle Extension Ratchet Handle Retaining Nut Spring Spring Pin Ratchet Dog Ratchet Wheel Packing Gland O-ring (3) Rollpin Pivot Arm Pivot Arm Spring Lock Nut Operating Screw Body Body Gasket (2) Boring Bar Boring Bar Complete Cutting Grease Wrench 1-1/16" X 1-1/4" Adjustable Wrech Friction Collar Friction Collar Rollpin Feed Tube & Yoke Complete Washer Retaining Screw Detent (2) Detent Spring (2) Screw Stud Bolt* Handle Bar Nut* Detent Screw Body Plug *Order both parts when replacing either one. Metal Storage Chest (not illustrated) NOTE: These illustrations are for parts identification only. DO NOT use these illustrations for assembly or disassembly of machine.

9 REV MUELLER DH-5 DRILLING AND STOPPING MACHINE MUELLER DH-5 Machine for drilling and stopping operations under pressure Catalog number Hand or power operation with H-604 Air Power Operator Used to install up to 4" Tees, Save-A-Valve Drilling Nipples, and Line Stopper Fittings 14" (356 mm) boring bar travel Feature is functional for most operations. Refer to machine operating manual for important precautions and potential exception psig (8273 kpa) maximum working pressure at 100 F (38 C) NOTE: The working pressure or temperature rating is reduced accordingly if any attachment, valve, or fitting subjected to pressure or temperature during the drilling operation has a maximum working pressure or temperature rating less than that specified above. Equipment furnished with each DH-5 machine: Wooden Storage Chest (680352) Reversible Ratchet Handle (85308) Body Gasket (33278) Adjustable Wrench (91664) Double open end Wrench (58196) Cutting Grease (88366) Operating Instruction Manual (Form 9675) Weights Total shipping weight Machine only weight 107 lbs. 67 lbs. MUELLER NO-BLO Operations performed by the MUELLER DH-5 Drilling and Stopping Machine Item Size* Mueller NO-BLO Operation Mueller NO-BLO Service Tees 3/4" 1" 1-1/4" 1-1/2" 2" Drill main, insert or extract completion plug, make stop-off Mueller NO-BLO Service Stop Tees 1/2" 3/4" 1" 1-1/4" 2" Drill main, insert or extract stem and bushing, recondition body seat Mueller NO-BLO Curb Stop Tees 1" 1-1/4" 2" Drill main, insert or extract stem, recondition body seat Mueller NO-BLO Steel Valves 1" Insert or extract stem, recondition body seat Mueller NO-BLO Service Line Stopper Fittings 1" 1-1/4" 1-1/2" 2" 2-1/4" 2-1/2" Drill main, insert or extract completion plug, make stop-off Mueller Low Pressure Line Stopper Fittings Mueller Save-A-Valve Drilling Nipples 3/4" 1" 1-1/4" 2" 3" 4" Drill main, insert or extract completion plug, make stop-off 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" Drill main, insert or extract completion plug *The size of Mueller NO-BLO Tees, as used in this table, refers to the size of the inlet. The size of Mueller Steel Valves Service Line Stopper Fittings, Low Pressure Line Stopper Fittings and Save-A-Valve Drilling Nipples refers to the nominal size.

10 MUELLER DH-5 MACHINE REPAIR PARTS MODEL #2 Shaded area indicates change REV Item No. Part Part Name Number Handle Extension Ratchet Handle Retainer Nut Spring Spring Pin Ratchet Dog Ratchet Wheel Rollpin Pivot Arm Pivot Arm Spring Lock Nut Operating Screw Body Bushing Boring Bar O-ring (6) O-ring Body Set Screw Body Bleeder Valve Body Gasket (2) Boring Bar Complete Retaining Screw Retainer Screw Screen Freeze Plug Boring Bar O-ring Cutting Grease Wrench Adjustable Wrench Cylinder Cylinder Bushing Friction Collar Rollpin Feed Tube And Yoke Complete Washers Retainer Screws Detents Detent Springs Detent Retainer Screws Stud * Bolt Handle Bar * Nut O-ring O-ring (3) *Order both parts when replacing either one. Wooden Storage Chest (not shown) NOTE: These illustrations are for parts identification only. DO NOT use these illustrations for assembly or disassembly of machine.

11 REV Shaded area indicates change SMALL DRILLING AND STOPPING MACHINE CONTROL VALVES Bronze Gate Valve 125 psig (862kPa) maximum working pressure at 100 F (38 C) H Bronze gate valve 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" H Bronze Gate Valve Control Chamber psig (862 kpa) maximum working pressure at 100 F (38 C) H Control chamber is used with steel tees and has a bypass/equalizing valve feature. The H Control chamber is provided with 1", 1-1/4", and 1-1/2" adapter bushings. Optional adapter bushings are available in 1/2" and 3/4" sizes. Test plug feature allows for stack pressurization. Control chamber adapter bushings 1/2" 3/4" 1" 1-1/4" 1-1/2" Spanner Wrench Spanner Wrench for use with H Control Chamber adapter bushings. H Control Chamber Spanner Wrench Slide Gate Valve psig (1896 kpa) maximum working pressure at 100 F (38 C) H Slide gate valve with ductile iron body, O-ring sealed stainless steel slide gate and by-pass/equalizing valve is a low profile, quick acting control valve. Test plug feature allows for stack pressurization. 2" 2-1/2" 3" 4" Repair/ gasket replacement kits 2" 2-1/2" 3" 4" Slide gate valve bushings 2" 2-1/2" 3" 4" H Slide Gate Valve Steel Ball Valve psig (13790 kpa) maximum working pressure at 100 F (38 C) H High pressure ball valve for use during No-Blo tapping and stopping operations. This quarter-turn forged steel valve is available in 1-1/4", 1-1/2", 2", 2-1/2" and 3" sizes. 1-1/4" 1-1/2" 2" 2-1/2" 3" R e p a i r / g a s k e t r e p l a c e m e n t k i ts 1-1/4" 1-1/2" 2" 2-1/2" " H Steel Ball Valve

12 H-604 AIR POWER OPERATOR REV H-604 Air Power Operator Catalog number H-604 Mounts directly to E-5, EH-5, D-5 or DH-5 machines without special adapters Reversible air motor 35 RPM maximum free speed Air supply: 55 cubic feet of free air per minute at 90 psig Total shipping weight 42 lbs. (19 kg) Machine only weight 37 lbs. (17 kg) Shipped in a sturdy corrugated carton Motor includes in-line oiler H-604 Air Power Operator IMPORTANT: MAINTAIN PRESSURE OF 90 PSIG at the operator THE USE OF A GAGE AT THE THROTTLE TO DETERMINE THE ACTUAL PRESSURE OF AIR AT THE POWER OPERATOR IS RECOMMENDED.

Mueller Gas Products. Distributed by: Mountain States Pipe and Supply Colorado Springs, Colorado

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