CROSSFIRE JSF15 Parts Catalogue

Transcription

1 CROSSFIRE JSF Parts Catalogue

2 Parts Catalogue F

3 JSF0ATV ENGINE - PARTS LIST

4 Compilation The parts catalog for the parts of F engine, it is edited by the ow of he installation of the engine as the reference for the parts ordering of customers. Searching for the name, number or assembling relationship of parts, according to the shape in the illustrations, you can know the name, number, status whether the maintenance ( "Y" is yes, "N" for No), weight, attributes (part material): Metal-metal (alloy steel), Aluminium-Aluminium, Rubber-Rubber, Plastic-Plastic, Asbestosasbestos, Notes (the location of parts installed and so on). Index is composed by numbers and drawing numbers, the piece number is arranged by the line like A, B, C, D... ID numbers can be found According to its piece numbers. Warm Tip: The graphics in this atlas for reference only, and all kind prevail. Spare parts change without any notice else.

5

6 . clinder assembly

7 . clinder assembly No. Part code Part Name Amount Y/N Maintenance FG Cylinder head gasket combinations Y Metal Weight Property Notes BQ/JR YP Pin 4 Y 0.0 Metal 3 FG Pin Y 0.0 Metal 4 FG SEAL Y 0.00 Rubber BGB/T 70.-M8 4- Hexagon socket head cap screws Y 0.0 Metal 6 GB848-8 Washer 8 Y 0.00 Metal 7 FG Cylinder Block Combination Y.8 Aluminium 8 FG O-ring Y 0.00 Rubber 9 FG Cylinder Block Gasket Y Metal 0 FG Cylinder head combinations Y 3.4 Aluminium BGB/T 70.-M6 8- Hexagon socket head cap screws Y 0.00 Metal FG Absorber 8 Y 0.00 Plastic 3 FG Under the valve cover Y 0.08 Aluminium 4 FG O-ring Y 0.00 Rubber D8RTC Spark Y ZA Washers 4 Y 0.00 Metal 7 ZA Cap-shaped nut 4 Y Metal 8 FB Washers Y 0.00 Metal 9 BQ/JR YP80-M6 0-6 Bolt Y Metal 0 BQ/JR YP8-M6 - Screw Y Metal FG On the valve cover Y 0.0 Aluminium BQ/JR YP8-M6 0- Screw Y Metal 3 BGB/T 70.-M6 - Hexagon socket head cap screws Y Metal 4 FG O-ring Y Rubber 3 3

8 . clinder assembly

9 . clinder assembly No. Part code Part Name Amount Y/N Maintenance FG Block oil pan combination Y 0.06 Metal Weight Property Notes 6 FG O-ring Y Rubber 7 FG Sprocket cover room combination Y Aluminium 8 FG Pipe Y 0.0 Rubber 9 FG Clamp Y 0.00 Metal

10 -. valve train

11 -. valve train No. Part code Part Name Amount Y/N Maintenance BGB/T Z Deep Groove Ball Bearings Y 0.04 Metal Weight Property Notes FG Drive Pins Y 0.00 Metal 3 FG Timing Sprocket Y Metal 4 FG Under the guide plate assembly Y 0.0 Plastic FG Timing Chain Y 0.4 Metal 6 FG On the guide plate assembly Y 0.09 Plastic 7 BQ/JR YP80-M6 4-6 Bolt Y 0.00 Metal 8 BGB/T 786-M0. -3 Hexagon head bolt Y 0.0 Metal 9 FG Washers Y Metal 0 FG-00-0 Camshaft Valve Y 0.38 Metal BGB/T RS/C3 Deep Groove Ball Bearings Y 0.0 Metal BQ/JR YP80-M6-6 Bolt Y Metal 3 FG Chain Tensioner Y FG F Tensioner Gasket Y 0.00 BGB/T 783-M6-3 Hexagon head bolt Y Metal 6 FG Stop plate Y FG Platen Y 0.00 Metal 7 7

12 -. valve body

13 -. valve body No. Part code Part Name Amount Y/N Maintenance FG-08-0 Adjustment screw Y 0.00 Metal Weight Property Notes FG-08-0 Locking nut Y Metal 3 FG Rocker Arm Y 0.04 Metal 4 FG Rocker Shaft Y Metal FG O-ring Y 0.00 Rubber 6 FG Exhaust Y Metal 7 FG Rocker Shaft Y 0.0 Metal 8 FG Cotter Y 0.00 Metal 9 FG Valve spring cap Y Metal 0 FG Valve rod oil seal Y 0.00 Metal FG Valve inner spring Y 0.06 Metal FG Gas door spring Y Metal 3 FG Valve Spring Seat Y Metal 4 FG Intake valve Y 0.04 Metal 9 9

14 3. crankshaft connecting rod assembly

15 3. crankshaft connecting rod assembly No. Part code Part Name Amount Y/N Maintenance FG Piston Ring Y Metal Weight Property Notes FG Piston Ring Y Metal 3 FG-00-0 Smears Y 0.00 Metal 4 FG-70-0 Liner spring Y Metal FG Oil Ring Portfolio Y Metal 6 FG-00-0 Pistons Y 0.79 Aluminium 7 FG Piston pin Y Metal 8 FG Circlip Y 0.00 Metal 9 FG SEAL Y 0.04 Metal 0 BGB/T Deep Groove Ball Bearings Y 0.4 Metal FG Platen Y Metal BGB/T 89.-M6 8-0 Screw 3 Y 0.00 Metal 3 FG Balance Shaft Drive Gear Y 0.7 Metal 4 BGB/T /C4 Deep Groove Ball Bearings Y 0.8 Metal BGB/T Half key Y Metal 6 FG Crankshaft connecting rod assembly Y 3.8 Metal 7 FG Half key Y Metal 8 BGB/T Deep Groove Ball Bearings Y 0.46 Metal 9 FG Balance Shaft Y 0.69 Metal 0 FG Flat Key Y 0.00 Metal FG Piston assembly Y 0.98 Aluminium GB Circlip 6 Y Metal 3 FG Balance Shaft Gear Y 0.3 Metal 4 FG Lock Washer Y 0.00 Metal

16 3. crankshaft connecting rod assembly

17 3. crankshaft connecting rod assembly No. Part code Part Name Amount Y/N Maintenance FG Nut Y 0.08 Metal Weight Property Notes 3 3

18 4-. cabinet part (crank case)

19 4-. cabinet part (crank case) No. Part code Part Name Amount Y/N Maintenance BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal Weight Property Notes BQ/JR YP8-M6 8- Small hexagon head ange bolts Y 0.07 Metal 3 BQ/JR YP8-M6 30- Small hexagon head ange bolts 7 Y Metal 4 BGB/T 70.-M6 60- Hexagon socket head cap screws Y Metal BGB/T 70.-M6 3- Hexagon socket head cap screws Y Metal 6 BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal 7 BQ/JR YP8-M6 7- Small hexagon head ange bolts Y 0.06 Metal 8 FG Stud 4 Y Metal 9 BGB/T B8 Hole Spring Collar Y 0.00 Metal 0 FG Plug Y 0.0 Metal FG The Left Drive Cover Y 0.4 Aluminium F The left crankcase assembly Y 3.74 Aluminium 3 FA Pin 0 4 Y Metal 4 FG The Right Crancase Assembly Y.34 Aluminium

20 4-. cabinet part (about crankcase cover)

21 4-. cabinet part (about crankcase cover) No. Part code Part Name Amount Y/N Maintenance BQ/JR YP8-M6 40- Small hexagon head ange bolts 7 Y Metal Weight Property Notes BQ/JR YP8-M6 30- Small hexagon head ange bolts Y Metal 3 BQ/JR YP8-M6 80- Small hexagon head ange bolts Y 0.04 Metal 4 BQ/JR YP8-M6 70- Small hexagon head ange bolts Y 0.04 Metal BQ/JR YP8-M6 - Small hexagon head ange bolts Y 0.00 Metal 6 BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal 7 BQ/JR YP8-M6 0- Small hexagon head ange bolts Y Metal 8 FG Right crankcase cover assembly Y. Aluminium 9 FG F Right crankcase cover gasket Y Metal 0 FG Right Connection Box Y 0.8 Aluminium BQ/JR YP Pin 8 Y Metal FG F Right Connection Box gasket Y Metal 3 FG Left crankcase cover Y 0.79 Aluminium 4 ZA O-ring Y 0.00 Rubber FG F Left crankcase cover gasket Y Metal 6 FG Screw Y 0.03 Metal 7 FG Washers Y Metal 8 F-0040-F Reverse Cable Installation Supporting Y 0.36 Metal 9 BGB/T 70.-M6 6- Screw Y Metal 0 F Washers Y 0.00 Metal FG Oil-foot Y

22 . clutch

23 . clutch No. Part code Part Name Amount Y/N Maintenance FG Locking nut Y Metal Weight Property Notes BGB/T848-8-W Washers Y 0.00 Metal 3 FG O-ring Y 0.00 Rubber 4 FG Adjustment screw Y 0.0 Metal FG Connection pin Y Metal 6 FG Bearing Block Y 0.0 Metal 7 BGB/T W Cotter Pin Y 0.00 Metal 8 BGB/T W Flat washer Y 0.00 Metal 9 FG Compression Y 0.00 Metal 0 FG Control arm combination Y 0.07 Metal FG On the combination of cam plates Y Metal FG Ball Rack Combination Y 0.07 Metal 3 FG Under the cam plate Y 0.06 Metal 4 FG Guide bar Y 0.07 Metal FG Clutch mandril Y 0.07 Metal 6 BGB/T Deep Groove Ball Bearings Y 0.07 Metal 7 FG Screw With Pad 4 Y 0.00 Metal 8 FG Main Clutch Carrier Assembly Y Metal 9 FG Gland Y 0.07 Metal 0 FG Clutch spring Y 0.0 Metal FG Nut Y 0.0 Metal FG Lock Washer Y 0.00 Metal 3 FG Clutch Hub Combination Y 0. Metal 4 FG Clutch Plate 4 Y 0.04 Metal 9 9

24 . clutch

25 . clutch No. Part code Part Name Amount Y/N Maintenance FG Friction Y 0.0 Metal Weight Property Notes 6 FG Platen Y 0.39 Metal 7 FG Spline washer Y 0.03 Metal 8 FG Primary Driven Gear Comp Y 0.8 Metal 9 FG Nut Y 0.0 Metal 30 FG Lock Washer Y 0.00 Metal 3 FG Drawspring Y Metal 3 FG Washers Y 0.00 Metal 33 FG Clouth Housing Y 0.07 Metal 34 FG Clutch Y Metal 3 FG Main clutch cover combinations Y 0.96 Metal 36 FG Washers Y Metal 37 FG Vice Clutch Y.67 Metal 38 FG Main clutch Y.9 Metal

26 6. shift control mechanism

27 6. shift control mechanism No. Part code Part Name Amount Y/N Maintenance FG Shift shaft assembly Y 0.3 Metal Weight Property Notes FG Drawspring Y 0.00 Metal 3 FG Shift lever assembly Y 0.03 Metal 4 FG Torsion pin Y Metal FG Torsion Shift Y 0.07 Metal 6 FG Washers Y Metal 7 FG Stop Level Assembly Y Metal 8 FG Limit Torsion Y 0.0 Metal 9 FG Shift Plate Y 0.0 Metal 0 ZA SEAL Y 0.00 Rubber BGB/T 783-M6 0-3 Hexagon head bolt Y 0.00 Metal FG Shift pedal assembly Y Metal 3 JS Speed pedal set Y 0.08 Rubber 4 FG Shift shaft Y 0.3 Metal 3 3

28 7. output mechanism

29 7. output mechanism No. Part code Part Name Amount Y/N Maintenance Weight Property FG O-ring Y 0.00 Rubber Notes FG Back Cover Y 0.03 Metal 3 BGB/T 787-M8-3 Hexagon head bolt 4 Y 0.0 Metal 4 FG Washers Y Metal FG Washers Y Metal FG Washers Y Metal FG Washers Y Metal FG Washers Y Metal FG Bearing Y Metal 6 FG Set within the six-lo Y 0.04 Metal 7 FG Washers Y Metal 8 FG Nut Y 0.06 Metal 9 FG L-shaped nut Y 0.09 Metal 0 FG Bearing Y 0.3 Metal FG Threaded Sleeve Y 0.0 Metal FG Washers Y 0.0 Metal FG Washers Y 0.0 Metal FG Washers Y 0.0 Metal FG Washers Y Metal 3 FG Reverse Gear Y 0.84 Metal 4 FG Connected claw Y 0. Metal FG Output shaft Y 0.3 Metal 6 FG File Gear Combinations Y 0.6 Metal 7 FG Washers Y 0.00 Metal

30 7. output mechanism

31 7. output mechanism No. Part code Part Name Amount Y/N Maintenance Weight Property FG Washers Y 0.00 Metal FG Washers Y 0.00 Metal FG Washers Y 0.00 Metal Notes 8 BGB/T Deep Groove Ball Bearings Y 0.4 Metal 9 FG Reverse Gear Combination Y 0.7 Metal 0 BGB/T 789-M6 6-3 Hexagon ange bolts Y Metal FG Rod Plate Y 0.04 Metal FG SEAL Y Metal 3 BGB/T B8 Circlip Y 0.00 Metal 4 FG Reverse axis manipulation Y 0.06 Metal FG Control panel Y 0.09 Metal 6 F Reverse lever combination Y 0.06 Metal 7 FG O-ring Y 0.00 Rubber 8 FG Reverse Shift Fork Shaft Y Metal 9 BGB/T G0 b Ball Y 0.00 Metal 30 FG Compression Y 0.00 Metal 3 FG Reverse Shift Fork Y 0.06 Metal 3 FG Former joint Y 0.86 Metal 33 FG Rear Connector Y 0.34 Metal 34 FG Needle Roller Bearings 4 Y 0.0 Metal 3 FG Card Space 4 Y 0.00 Metal 36 FG Transmission Fork Y 0.03 Metal 7 7

32 8. change gear body

33 8. change gear body No. Part code Part Name Amount Y/N Maintenance BGB/T Deep Groove Ball Bearings Y 0.46 Metal Weight Property Notes FG Washers Y 0.00 Metal 3 FG A combination of pro le driven gear Y 0.6 Metal 4 FG Five-speed driven gear Y 0. Metal FG Spring Collar Y 0.00 Metal 6 FG Spline washer Y 0.00 Metal 7 FG Third gear driven gear Y 0.4 Metal 8 FG Fourth gear driven gear Y 0.33 Metal 9 GB Circlip 6 Y 0.00 Metal 0 FG Spline washer Y Metal FG les driven gear Y 0. Metal FG Driven shaft combination Y 0.36 Metal 3 FG Platen Y Metal 4 BGB/T Deep groove ball bearings Y 0.4 Metal BGB/T 89.-M8-0 Crosshead countersunk head screws 3 Y Metal 6 FG Washers Y 0.00 Metal FG Washers Y 0.00 Metal FG Washers Y 0.00 Metal FG Washers Y 0.00 Metal 7 FG Output Gear Y 0.79 Metal 8 FG Nut Y 0.07 Metal 9 BGB/T Deep groove ball bearings Y 0.04 Metal 0 FG Spindle combination Y 0. Metal FG Five-speed driving gear Y 0.3 Metal 9 9

34 8. change gear body

35 8. change gear body No. Part code Part Name Amount Y/N Maintenance FG Third gear driving gear Y 0. Metal Weight Property Notes 3 FG Fourth gear driving gear Y 0. Metal 4 FG Two gear driving gear Y 0. Metal FG Drive shaft assembly Y.03 Metal 6 FG SEAL Y 0.0 Rubber 7 FG Spindle assembly Y. Metal 3 3

36 9. shift cam, fork agencies

37 9. shift cam, fork agencies No. Part code Part Name Amount Y/N Maintenance FG Long Fork Shaft Y 0.06 Metal Weight Property Notes FG Fork Y 0.06 Metal 3 FG Fork Y Metal 4 BGB/T 89.-M6 3-0 Screw Y Metal FG Star wheel pin Y 0.00 Metal 6 FG Shift pin 4 Y Metal 7 FG Needle Roller Bearings Y 0.04 Metal 8 F Camshaft gear assembly Y 0.6 Metal 9 F F Stall sensor component Y BGB/T67-M0-3 Nut Y 0.00 Metal FG Short fork shaft Y 0.06 Metal FG Fork 3 Y 0.00 Metal 3 FG Star Wheel Y 0. Metal 33 33

38 0. lubrication system

39 0. lubrication system No. Part code Part Name Amount Y/N Maintenance FG Crude oil lter Y 0.00 Weight Property Notes FG Compression Y Metal 3 FG OilPump Y 0.3 Metal 4 BGB/T 89.-M Crosshead countersunk head screws Y Metal BGB/T 70.-M6 0- Hexagon socket head cap screws Y Metal 6 BGB/T 70.-M6 - Hexagon socket head cap screws Y 0.06 Metal 7 FG O-ring Y 0.00 Rubber 8 FG Re ned oil lter Y FG Re ned oil lter cap Y Metal 0 FG O-ring Y 0.00 Rubber FG Pump gasket Y 0.00 FG Pump Cover Y 0.08 Metal 3 FG External rotor Y 0.08 Metal 4 FG Inner rotor Y Metal FG Pump Block Y 0.0 Metal 6 FG Oil pump gear combinations Y Plastic 7 FG Pin Y 0.00 Metal 8 BGB/T 89.-M6 0-0 Crosshead countersunk head screws Y Metal 9 FG Drive Pins Y 0.00 Metal 0 F Oil drain bolt Y 0.03 Metal 3 3

40 -. intake system (ece)

41 -. intake system (ece) No. Part code Part Name Amount Y/N Maintenance FG Hook Combination Y 0.07 Metal Weight Property Notes BGB/T 789-M6 6-3 Hexagon ange bolts Y 0.00 Metal 3 FG O-ring Y 0.00 Rubber 4 F Carburetor Y 0.49 FG Intake Manifold Y 0. Metal 6 F Pipe clip combination Y 0.00 Metal 7 F Pipe clip mix Y 0.0 Metal 8 FG Carburetor connecting pipe Y Plastic 9 F Carburetor Block Combination Y 0.08 Metal 0 F Air Filter Y. Metal FG Filter combinations Y 0. FG Air Filter Cover Y 0. Plastic 3 FG Ring Y 0.0 Rubber 4 FG Air lter cover locking pieces 3 Y Metal FG Air Filter Body Y 0.4 Plastic 6 FG Wire clip Y Metal 7 FG Dust cup Y Plastic 8 FG Snorkel Elbow Y Plastic 9 FG Intake mainifold clip mix Y 0.0 Metal 0 FG Thermal pad Y

42 -. intake system

43 -. intake system No. Part code Part Name Amount Y/N Maintenance FG Hook Combination Y 0.07 Metal Weight Property Notes BGB/T 789-M6 6-3 Hexagon ange bolts Y 0.00 Metal 3 FG O-ring Y 0.00 Rubber 4 FG Carburetor Y 0.49 FG Intake Manifold Y 0. Plastic 6 FG Carburetor connecting pipe Y 0.00 Metal 7 FG Pipe clip mix Y 0.0 Metal 8 BGB/T 783-M6 0-3 Hexagon head bolt Y Metal 9 FG Carburetor Block Y 0.08 Metal 0 FG Air Filter Y. Metal FG Filter combinations Y 0. FG Air Filter Cover Y 0. Plastic 3 FG Ring Y 0.0 Rubber 4 FG Air lter cover locking pieces 3 Y Metal FG Air Filter Body Y 0.4 Plastic 6 FG Wire clip Y Metal 7 FG Dust cup Y Plastic 8 FG Snorkel Elbow Y Plastic 9 FG Into the tracheal tube clip mix Y 0.0 Plastic 0 FG Thermal pad Y

44 . add air valve assy

45 . add air valve assy No. Part code Part Name Amount Y/N Maintenance Weight Property F Add air valve Y 0.47 Aluminium Notes F Wire clip 3 Y Metal 3 F Pipe Y 0.6 Rubber 4 F Wire clip Y Metal F Negative pressure pipe Y 0.0 Rubber 6 F F Add air pipe unit Y 0. Rubber 7 BGB/T687.-M6-37 Nut Y Metal 8 F Steep clip Y 0.04 Metal 9 BGB/T6674.-M Bolt 3 Y 0.00 Metal 0 F Pipe Y 0.06 Rubber 4 4

46 3. exhaust system

47 3. exhaust system No. Part code Part Name Amount Y/N Maintenance BGB/T 786-M6 0-3 Bolt Y 0.00 Metal Weight Property Notes FG Combination of the exhaust pipe insulation board Y 0.8 Metal 3 FG Combination of the exhaust pipe Y.07 Metal F Combination of the exhaust pipe Y.07 Metal ECE 4 FG Exhaust Pipe Seal Y 0.03 Metal FG Muf er ASSY Y 3.9 Metal 6 BGB/T783-M Bolt Y 0.0 Metal 7 BGB/T Washers Y 0.00 Metal 8 BGB/T93-8-B7 Spring washers Y 0.00 Metal 9 FG Exhaust pipe gaskets Y Metal 0 BGB/T70.-M6 0-3 Screw Y 0.00 Metal 43 43

48 4-. hand start system

49 4-. hand start system No. Part code Part Name Amount Y/N Maintenance BGB/T 89.-M 6-0 Crosshead countersunk head screws 3 Y 0.00 Metal Weight Property Notes FG Screw pin Y 0.0 Metal 3 FG Guide plate Y 0.09 Metal 4 BGB/T B8 Circlip Y Metal FG Drive claw Y 0.04 Metal 6 FG Torsion Y 0.00 Metal 7 FG Platen Y 0.03 Metal 8 FG Bearing Y Metal 9 FG Compression Y 0.00 Metal 0 FG Drive plate combinations Y 0.6 FG Spring coiling oor combinations Y 0.39 Metal FG Gasket Y 0.00 Metal 3 FG Combination of the left side cover Y 0.46 Metal 4 BQ/JR YP8-M6 0- Bolt 6 Y Metal FG Hand starting mechanism Y 0.9 Metal 6 BGB/T 78-M Hexagon head bolt Y Metal 7 BGB/T 93-0-B Washers Y 0.00 Metal 8 FG Washers Y 0.03 Metal 9 FG O-ring Y Rubber 0 FG Starter Ratchet Combination Y 0.3 Metal FG SEAL Y 0.06 Rubber FG Starter handle Y 0.0 Rubber 3 FG Puller Y FG Starting Handle Cover Y 0.0 Plastic 4 4

50 4-. electric start system

51 4-. electric start system No. Part code Part Name Amount Y/N Maintenance FG Washers Y 0.00 Metal Weight Property Notes FG Electric starting gear combination Y 0. Metal 3 FG Roller 3 Y Metal 4 FG Spring Cover 3 Y 0.00 Metal FG Compression 3 Y 0.00 Metal 6 FG Spring Seat 3 Y Metal 7 BGB/T 70.-M8 6- Hexagon socket head cap screws 3 Y 0.00 Metal 8 FG Electric starter clutch body Y Metal 9 FG Electric Starting Clutches Y 0.44 Metal 0 BQ/JR Screw Y Metal FG Starter motor connecting plate Y 0.34 Metal BQ/JR Screw 3 Y 0.00 Metal 3 FG Starter motor Y.3 4 FG Generator Y.37 FG Washers Y 0.00 Metal 6 BGB/T B8 Circlip Y 0.00 Metal 7 FG Over axle Y 0.0 Metal 8 FG Pairs with over-round Y 0.38 Metal 9 FG O-ring Y Rubber 47 47

52 48

53 JSF0ATV ENGINE - PARTS LIST 49

54 JSF0ATV ENGINE - PARTS LIST 0

55 JSF0ATV ENGINE - PARTS LIST

56 JSF0ATV ENGINE - PARTS LIST

57 address: No 4, 6 Kelso Cresent Moorebank, Sydney NSW 70 Australia phone: web: