ECF/SSF : 08 : 11 SIL3

Transcription

1 ECF/SSF : 0 : SIL

2 WITH THE TRADITION OF CONSTANT INNOVATION AND VIRTUE IN ENGINEERING, ROTEX... BODY DOUBLE RACK AND PINION ACTUATOR SERIES ECF Double rack and pinion construction Hard anodized body providing high corrosion resistance The pinion is supported on a large area of polyacetal bearings DOUBLE ACTING Maximum working pressure bar, contact ROTEX for higher working pressure Additional lubrication is not required Temperature range NBR C to +0 C PE 0 C to + C Life more than million cycles Anti blowout pinion Convertible to Single Acting by just adding springs END STROKE (0 ) Ideal for setting the closed position of the Butterfly Valve Set the closing position against the pinion over travel setting possible for closing Strong machined cam for locking END STROKE (0 ) Setting the perfect opening and closing of the Ball Valve, will ensure a long life of the Ball Valve seats Extremely important for Pipe line pigging application + over travel setting possible for opening ANTI BLOWOUT Integral strong Aluminium key provides firm locking of the pinion, thus eliminating movement under pressure Acts like internal bearing to avoid interference of rack and pinion Under traveling can be Under traveling can be adjusted adjusted Specifications are subject to change without notice

3 ...BRINGS, A NEW GENERATION, COMPACT EXTRUDED, ALUMINIUM HARD ANODIZED Unique Spring Retainer construction Eliminates the use of special tools and keys No lubrication required for springs Safe handling & dismantling Precompressed Springs enhances the life of it Modular spring construction permits combination of springs to generate optimum torque Easy assembling & dismantling of various combination of spring sets SINGLE ACTING LARGE BEARINGS Large bearing area to reduce load High tech polymer for low friction Triple point bearings one on top of rack, second on piston OD, third by piston key rolling on pinion ISO PAD Valve mounting as per ISO with an additional one higher size pad Standardisation of mounting accessories ISO centering ring for precise location Octagonal drive shaft for ease of mounting Specifications are subject to change without notice SPRING Gr.III epoxy coated Springs having high corrosion resistance Modular spring set catering to various valve torque characteristics Non buckling modular spring design

4 SSF SERIES STAINLESS STEEL ACTUATOR Double rack and pinion contruction CFM material for high corrosion resistance The pinion and pistons are supported on polyacetal bearings Maximum Working Pressure bar Additional lubrication is not required Temperature range NBR C to +0 C PE 0 C to C Life more than million cycles Anti blowout pinion Unique spring retainer construction Convertible to Single Acting just by adding springs CFM BODY, COVER High grade Casting Body bore Honed for smooth finish and long life of seals No crevices for easy cleaning, avoiding bacterial growth INTERNALS All internals are direct replacement to ECF All the seals are common for ECF, SSF Springs & Spring rating are as per the ECF PISTON WITH RACK Double rack and pinion construction Hard Anodized pistons CFM piston on request NBR as standard and PE on request Specifications are subject to change without notice

5 SUPER SEAL OPTIONAL Polyethylene seals for an extremely long life Low friction, areas retaining grooves provides non stick slip movement Life over million cycles The groove design is common for NBR & PE seals. The alternative seals can be installed at later date. Highly recommended for high cyclic operation application Additional lubrication is not required APPLICATION e Needs low temperature grease o Low temp rature range : C, o High temperature range : + C Non lubricated media like dry nitrogen Hydraulic media can be used up to bar Can handle dirt & moisture PROPERTIES Needs proficiency in Installation Due to higher hardness of material leakage up to 0.00 N l / min can be observed Specifications are subject to change without notice V SEAL Unique v seal Low on coefficient of friction Long life, no lubrication needed Excellent response to control valve positioning due to low friction Body bore finish Ra < 0. µ Rp <.0 µ

6 ROTARY ACTUATOR CORROSION PROTECTION OPTIONS Body: Hard Anodized Aluminium: (Standard) Special Aluminium alloy is used as a base metal Hard Anodizing of Aluminium results in better corrosion protection, surface hardness and superior wear resistance 0 µm thickness of the controlled oxidized surface of the alloy comprises primarily of Aluminium trioxide (AlO ) crystals along with Magnesium, Tungsten Oxides which make the surface chemically inert and extremely hard (in excess of º Rc) The surface can withstand all environmental oxidations including, those of saline, except strong alkaline by the surface (Refer the technical document for more information) The oxidized Aluminium base metal cannot be peeled, making it an extremely stable surface treatment Electroless Nickel Treatment: EN Nickel is deposited on the aluminium surface by its chemical reaction on the body, which is hard Anodized. This treatment covers the crevices including the threads and the passage hole making the surface absolutely nonporous and corrosion free. Superior corrosion resistance as compared to Hard Anodizing, makes this treatment a suitable choice for corrosive environments. Ideal for external wash. Epoxy Coated Actuator: CL The two pack epoxy coating is done on a Hard Anodized surface of the Aluminium body by the spray technique. It produces a 0µ 0µ thick layer (only external surfaces). This epoxy coating helps in protecting the actuator from extremely corrosive environments. Choose this option specially for alkaline environments. It is also suitable for environments like Ammonia, Ammonia Liquor etc. ROTEX guarantees 00 hrs. salt spray test. Pinion: Electroless Nickel Plated: (Standard) Standard surface treatment given to the pinion shaft of Steel (EN ). Adequate for most applications including corrosive environments. The Square drive is machined to meet the close tolerances. Stainless Steel: /M Optionally available for aggressive environments. Pinion can also be supplied in SS0/SS. Specifications are subject to change without notice

7 DOUBLE ACTING TORQUE ECF/ SSF IN Nm TORQUE Nm ( Nm = kgm) MODEL ECF ECF 0 ECF 0 ECF ECF 0 ECF 0 Air pre ssu re ECF 0 ECF ECF ECF ECF ECF 0 ECF ECF 00 ECF 0 bar bar bar bar bar TECHNICAL INFORMATION (ECF) AIR CONSUMPTION AIR CONSUMPTION (in litre A.N.R/ bar 0 STROKE) ECF ECF 0 ECF 0 ECF ECF 0 ECF 0 ECF 0 ECF ECF ECF ECF ECF 0 ECF ECF 00 ECF 0 MODEL E 0E 0E E 0E 0E 0E E E E E 0E E 00E 0E PISTON INWARD STROKE Litre/ bar PISTON OUTWARD STROKE Litre/ bar WEIGHT MODEL ECF 0.0 ECF 0 ECF 0 ECF ECF 0 ECF 0 ECF 0 ECF ECF ECF ECF ECF 0 ECF ECF 00 ECF 0 WEIGHT (in kg) DOUBLE ACTING SINGLE ACTING For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption Specifications are subject to change without notice

8 SINGLE ACTING TORQUE (ECF/ SSF) IN Nm SPRING MAX = Spring Start, SPRING MIN = Spring End Specifications are subject to change without notice SIZE SET NO. SPRING MIN MAX Air min. Air max. Air min. Air max. Air min. Air max. Air min. Air max. bar bar bar bar ECF 0E ECF 0E ECF 0E ECF E ECF 0E ECF 0E ECF 0E ECF E ECF E ECF E ECF E ECF 0E ECF E ECF 00E ECF E

9 TECHNICAL INFORMATION (SSF) AIR CONSUMPTION WEIGHT AIR CONSUMPTION (in litre A.N.R/ bar 0 STROKE) WEIGHT in kg. MODEL PISTON INWARD STROKE Litre/ bar PISTON OUTWARD STROKE Litre/ bar MODEL DOUBLE ACTING SINGLE ACTING SSF E SSF.. SSF 0 0E SSF 0.. SSF 0 0E SSF 0.0. SSF E SSF..0 SSF 0 0E SSF 0.. SSF 0 0E. 0. SSF 0.. SSF 0 0E. 0. SSF 0..0 SSF E.. SSF..0 SSF E.. SSF.0.0 SSF E.. SSF.0.0 SSF E..0 SSF SSF 0 0E..0 SSF SSF E.. SSF SSF 00 00E.0.0 SSF SSF 0 0E.00.0 SSF For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption SPRING SETS CODE (ECF/ SSF) FOR ECF/ SSF SPRING SET INNER SPRING OUTER SPRING 0 FOR ECF/ SSF 0 SPRING SET INNER SPRING MIDDLE SPRING OUTER SPRING 0 FOR ECF/ SSF 0 SPRING SET INNER SPRING MIDDLE SPRING MID. OUTER SPRING OUTER SPRING NOTE : Request for the complete spring code chart. Each Actuator can have a combination of spring code equal to the max. Spring set number e.g. ECF 0 can have spring torque variations up to Specifications are subject to change without notice

10 DETAIL Y Ø. M DETAIL X R S S R T M x deep C O B L M N Y P A X D F G E M x deep W x Y deep ON Q PCD DETAIL Z CH0 CH,.0.0 Z H I DETAIL Z ON REQUEST DEPTHX V ZØ W x Y deep ON Q PCD ECF ECFE ECF0 ECF0E ECF ECFE ECF0 ECF0E ECF0 ECF0E ECF0 ECF0E ECF ECFE ECF ECFE ECF ECFE ECF ECFE ECF ECFE ECF00 ECF00E ECF0 ECF0E ECF0 ECF0E ECF0 ECF0E 0 F0 / M A B C D F G H I L M N A/F O P Q Q ISO FLANGE R S T CH0 W Y W Y F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F0 / M M F0 F / M M F0 F / M M F0 F / M M F F / M M F F / M M F F / M M F / M F. / M F. / M ACTUATOR MODEL R Specifications are subject to change without notice DIMENSIONAL DETAILS DOUBLE ACTING / SINGLE ACTING 0 AND

11 SSF SERIES DOUBLE ACTING / SINGLE ACTING 0 AND DIMENSIONAL DETAILS R M x deep D F Ø. M S T S DETAIL X C O R N Y DETAIL Y B P.0 L M X A V DEPTHX.0 ØZ CH0 DETAIL Z ON REQUEST H I G MX W x Y deep ON Q PCD W x Y deep ON Q PCD DETAIL Z Z ACTUATOR SSF SSF0 SSF0 SSF SSF0 SSF0 SSF0 SSF SSF SSF SSF SSF0 SSF SSF00 SSF0 MODEL SSFE SSF0ESSF0E SSFE SSF0E SSF0E SSF0E SSFE SSFE SSFE SSFE SSF0E SSFE SSF00E SSF0E A B C D F G H I L M N A/F O P Q Q ISO FLANGE R S T CH0 0 F0 / F0 F0 / F0 F0 / F0 F0 / F0 F0 / F0 F0 / F0 F / F0 F / F0 F / F F / F F / F F / F / F. / F. / W M M M M M M M M M M M M Y W Y M M M M M M M M M M M M M M R0 Specifications are subject to change without notice

12 ECF SERIES MATERIAL OF CONSTRUCTION CROSS SECTION DRAWING PART LIST LOCK NUT COVER SEAL CAM INSERT PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY AISI 0 NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINIUM ALUMINIUM ALUMINIUM ALLOY INNER SPRING OUTER SPRING STROKE ADJUSTMENT SCREW PISTON BEARING WASHER WASHER O RING HEX SOCKET SCREW PISTON SEAL PINION SEAL PINION SEAL SPRING STEEL GRADE SPRING STEEL GRADE HGA STEEL/ SS0 POLYACETAL AISI 0 AISI 0 NBR AISI 0 NBR NBR NBR S.N. PART DESCRIPTION QTY MATERIAL S.N. DESCRIPTION QTY MATERIAL * THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED. ORDERING CODE MODEL a b c DOUBLE ACTING ECF ECF0 ECF0 ECF ECF0 ECF0 ECF0 ECF ECF ECF ECF ECF0 ECF ECF00 ECF0 SINGLE ACTING ECFE ECF0E ECF0E ECFE ECF0E ECF0E ECF0E ECFE ECFE ECFE ECFE ECF0E ECFE ECF00E ECF0E SPRING SET E d PINION MATERIAL STEEL (EN) CODE SS0 SS ORDERING EXAMPLE ROTATION CODE 0 CCW ø 0 CW CW CCW CW CW ønbr M SEALS ECF Double Acting Actuator ECF E Single Acting Actuator model ECF with spring set e POLYETHYLENE Viton Use : ødefault : (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close CODE ønil PE AV PROTECTION HARD ANODIZED ELECTRO PROCESS NICKEL EPOXY COATED SPECIAL MODEL f CODE ø EN CL CODE POSITION MECHANICAL SUT POSITION ELECTRICAL SUEL ø Specifications are subject to change without notice

13 SSF SERIES MATERIAL OF CONSTRUCTION CROSS SECTION DRAWING PART LIST LOCK NUT AISI 0 INNER SPRING SPRING STEEL GRADE COVER SEAL NBR OUTER SPRING SPRING STEEL GRADE CAM INSERT CAST CARBON STEEL STROKE ADJUSTMENT SS/ SS0 PINION BEARING POLYACETAL SCREW EXTERNAL CIRCLIP SPRING STEEL PISTON BEARING POLYACETAL WASHER POLYACETAL WASHER AISI 0 CENTER BORE SLEEVE POLYACETAL WASHER AISI 0 PINION BEARING POLYACETAL O RING NBR PINION STEEL HEX SOCKET SCREW AISI 0 PISTON WITH RACK ALUMINIUM PISTON SEAL NBR COVER AISI PINION SEAL NBR BODY AISI PINION SEAL NBR S.N. PART DESCRIPTION QTY MATERIAL S.N. DESCRIPTION QTY MATERIAL * THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED. ORDERING CODE MODEL a b c DOUBLE ACTING SSF SSF0 SSF0 SSF SSF0 SSF0 SSF0 SSF SSF SSF SSF SSF0 SSF SSF00 SSF0 SINGLE ACTING SSFE SSF0E SSF0E SSFE SSF0E SSF0E SSF0E SSFE SSFE SSFE SSFE SSF0E SSFE SSF00E SSF0E SPRING SET E d PINION MATERIAL SS CODE ROTATION ORDERING EXAMPLE CODE 0 CCW ø 0 CW CW CCW CW CW SEALS ønbr SSF EFPE SSF, Spring return with spring set, with stainless steel piston with polyethylene seals. Specifications are subject to change without notice e POLYETHYLENE Viton Use : ødefault : (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close CODE PISTON WITH RACK AND PINION HARD ANODIZED CFM ønil PE AV SPECIAL MODEL f CODE ø F CODE POSITION MECHANICAL SUT POSITION ELECTRICAL SUEL ø

14 POSITION ROTARY ACTUATOR SPRING RETURN CONTROLLED BY LIMIT SWITCH The Actuator is suitable for coarse fine adjustment, typically for batching operations or processes The Actuator has to be spring return The operation sequences fixed from full open, partial open to full close Infinite intermediate positions are possible with the limit switch It can be fine tuned to the application easily The settings can be changed at site with ease, by simply adjusting the third cam provided It is applicable for 0 or Any ROTEX spring return Actuator can be converted into this arrangement by adding ROTEX limit switch along with ROTEX NAMUR valve type 0 The accuracy and repeatability depends upon the air pressure variation, change in the torque of ball valve, change in density and the pressure of media, etc... expected range % with all considerations Refer the Dimension table on page Refer the Spring Torque tables on page POSITION ROTARY ACTUATOR DOUBLE ACTING/SINGLE ACTING POSITION MECHANICAL STOPPER The Actuator is suitable for coarse fine adjustment, typically for batching operations or processes Specifications are subject to change without notice The Actuator has to be Double Acting The repeatability is 0% since stopping is by mechanical stoppers. It is suitable for application calling for the precise finecoarse adjustment like liquid filling system The Actuator can be switched to one, position from any other position very easily with the solenoid control. The rd position is achieved by the mechanical stopping of the piston movement, in the return stroke by pneumatic stopper pistons The Intermediate position is present at % opening. The opening can be adjusted as required by the set screw. This is field adjustable The Actuator as a standard, works in reverse action, as opposed to conventional configuration i.e. piston inward stroke opens the valve, and piston outward stroke closes the valve The End Stops (+/ C) are provided on the closing and opening side of the Actuator for setting valve closing precisely The springs can be provided to bring actuator to mid position as a standard (optional attachment) For the dimension details, contact ROTEX Refer the spring torque tables on page,

15 DEGREE ROTARY ACTUATOR Ideal for line size above 0 NB Compact and light construction Tight shut off available for longer seat life, with the end stroke adjustment of the Actuator DOUBLE ACTING / SINGLE ACTING Suitable typically for way valves, requiring ONOFF operation. It is available in both Single Acting (spring return) or Double Acting versions The Single Acting Actuator can provide centre off for the way ball valve, bottom entry by choosing the option, of position It can be converted to position 0 0 Actuator for way valves using ROTEX Limit Switch and NAMUR valve type 0 The end stop adjustment is provided for opening and closing direction as a standard Actuator mounting is as per ISO and accessories to NAMUR For weight and air consumption data, refer table on page Refer dimension on page Actuator has 0% of torque value, of that of 0 Actuator REGULATING ACTUATOR PNEUMATIC POSITIONER ELECTRO PNEUMATIC POSITIONER Backlash free operation between rack and pinion makes ROTEX Actuator suitable for regulation duty coupled along with positioner (pneumatic or ElectroPneumatic) Long life of the Actuator seals, the non wearing characteristic of the mechanical parts ensure that the control action is maintained, over the life time of the Actuator It can be coupled along with the various types of valves (Ball, V Port Ball or Plug, Segment Ball, Butterfly, Plug) or louvers and dampers for variety of applications Typical control schemes along with the regulating Actuator includes provisions for:. Air failure safety includes stayput or fail safe operation, like full close or full open. Power failure safety, including stayput or fail safe operation, like full close or full open. Both air & power failure safety, including above Specifications are subject to change without notice

16 BALL VALVE WITH ROTARY ACTUATOR Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel DESIGN Standard Non fire safe Fire safe as per BS: Fire tested as API 0, th edition DESIGN Floating ball/trunion mounted ball valve Top entry ball valve DESIGN Single piece Two piece Three piece way T port way MATERIAL Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request OTHER Metal seated Plastic body valve Cryogenic valve Sanitary/food grade valve Double block & bleed type DESIGN Two piece Screwed #00 to #0 Socket weld #00 to #0 Butt weld #00 to #0 Flanged # to #0 Lined valve Vnotch valve Jacketed valve Specifications are subject to change without notice

17 SSF ACTUATOR BALL VALVE WITH ROTARY ACTUATOR Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel DESIGN Standard Non fire safe Fire safe as per BS: Fire tested as API 0, th edition DESIGN Floating ball/ trunion mounted ball valve Top entry ball valve DESIGN Single piece Two piece Three piece way T Port way MATERIAL Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request OTHER Metal seated Plastic body valve Cryogenic valve Sanitary/ food grade valve Double block & bleed type DESIGN Two piece Screwed #00 to #0 Socket weld #00 to #0 Butt weld #00 to #0 Flanged # to #0 Lined valve Vnotch valve Jacketed valve Specifications are subject to change without notice

18 BUTTERFLY VALVE WITH ROTARY ACTUATOR Ideal for clean fluids and line size above 0 NB Tight shut off available Longer seat life with the end stroke adjustment of the actuator Suitable for control duty DESIGN As per AWWA: C0 and BS : TYPE Centreline Double eccentric, high performance type Triple eccentric for light shutoff CONSTRUCTION Single body/ split body wafer type Single body/ split body lug type Single body/ split bod flanged type END CONNECTION Wafer type/ lug type in rating PN, PN, PN, PN, PN0, PN0, PN0, PN00 Flanged type in rating # #00 #00 MATERIAL Cast Iron, Ductile Iron, Cast Carbon Steel Cast Stainless Steel Special material on request OTHER Metal Seal Dampers (Leakage class II) Metal seated tight shut off Fire safe Butterfly Valve Lined Butterfly Valve Sanitary service Butterfly Valve Specifications are subject to change without notice

19 PLUG VALVE WITH ROTARY ACTUATOR Ideally suited to aggressive corrosive and potentially hazardous media Absolute tight shut off in case of sleeved plug valve Long life due to taper plug construction Frequent operations possible. Longer life Suited for slurry application Line plug valve suited for corrosive service On/ Off or Control duty DESIGN As per BS: (Sleeved plug valve) Fire safe as per APID. Fire tested to APIFA TYPE Lubricated, taper plug valve Pressure balanced, inverted Plug valve Sleeved Plug valve CONSTRUCTION way way side entry/ bottom entry way way bottom entry END CONNECTION Screwed #00 to #0 Socket weld #00 to #0 Buttweld #00 to #0 Flanged #00 to #0 MATERIAL Cast iron Ductile iron Cast steel/ Cast Stainless steel Alloy steel Special materials on request OTHERS lined plug valve Vport plug valve Jacketed plug valve Sanitary service valve Specifications are subject to change without notice

20 ECF/ SSF 0 M DESIGN : Media Inc. Ph. : + ROTEX MANUFACTURERS & ENGINEERS PRIVATE LIMITED Manpada Road, Dombivli (East) Maharashtra, INDIA. Ph. : + / 0 / 0 Fax : + rotexdbl@rotexindia.com ROTEX AUTOMATION LIMITED UNIT /, GIDC, Makarpura Vadodara 0 0 Gujarat, INDIA. Ph. : + / / Fax : + rotexbrd@rotexindia.com UNIT C, B/, &, GIDC Vithal Udyognagar Gujarat, INDIA. Ph. : + / / Fax : + rotexvun@rotexindia.com Website : NOSOLOHERRAMIENTAS V