SAE FLANGES V C. Specialists in VESCOR. Hydraulic Reservoirs and Accessories
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1 SAE FLANGES V C VESCOR Specialists in Hydraulic Reservoirs and Accessories
2 V C TABLE OF CONTENTS V C General Information / Split Flange Clamp page 1 Welding Information / Simplified Ordering System page 2 SAE 4-Bolt Flanges for Pipe 3000 PSI NPTF & SAE Thread / NPTF Reducing Flanges page PSI NPTF & SAE Thread Flanges page PSI Socket Weld Flanges 3000 PSI Flat socket Weld / 3000 PSI Socket Weld Reducing Flanges......page PSI Flat Socket Weld Flanges / 3000 PSI Tank Pilot Flanges 3000 PSI SAE Thread Elbows / 3000 PSI Socket Weld Elbows page PSI PSI Blanking Flanges page PSI NPTF Elbows 3000 PSI SAE Thread Elbows/ 3000 PSI Socket Weld Elbows page 8 SAE Split/Captive Flanges 3000 PSI PSI Split Flanges page 9 Replacement Parts Hex Head Cap Screws / Lockwashers / Bolt Torque page 10 Metric Mounting Option / Replacement O Ring page 11 Socket Head Cap Screw page VESCOR All Rights Reserved
3 V C GENERAL INFORMATION V C Weld type-fittings used in conjunction with SAE 4-bolt Split-Flange Clamp halves and O ring Flange Head couplings offer flexibility, convenience and economy in the production of pipe and tube assemblies and their connection to hydraulic equipment. These fittings permit the use of SAE 4-bolt Flangetype connection directly to pipe without pipe fittings, pipe threads and their ever present assembly problems. They are designed for fillet welding to pipe or tubing, with a socket-type fitting for use on the end and saddle-type for welding onto the pipe or tube anywhere along its length. V C SPLIT FLANGE CLAMP V C See diagram for proper installation. 1 clean the sealing surface Clean the sealing source and make certain the O ring groove is free of chips, dirt, nicks, etc. Foreign material prevents a proper seal. 2 make sure of full flange-to-head contact Check O ring to see that it is properly seated to prevent cutting during installation. Push clamp halves inward as far as they will go so as to give greatest possible bearing area necessary to long service life. 3 tighten bolts evenly and torque to specs This insures even distribution of the necessary sealing forces on the clamps and O ring head. The Split-Flange Clamp design gives you a tilt proof clamp. By locating the plane of the Split-Flange Clamp half bolt centerlines so that it passes through the center of force of the flanged head on the Split-Flange Clamp half, unbalanced moments are eliminated. This design principle prevents tilting of the clamp half and extrusion of the O ring. It conforms to SAE Standard J518. Hose assembly removal is facilitated by the rounded end design of the clamp halves. Loosening of the four bolts and removal of one bolt permits the end of one clamp half to be pivoted to the side about the other bolt. This opens the clamp fully and allows the flanged head assembly to be removed. It also allows the easy assembly of the hose in close quarters. Use of the highly efficient and widely used static O'ring seal eliminates the use of gaskets, tapered threads and sealing compounds. There are no spiral leakage paths. The connector may be assembled with small automotive wrenches in tight quarters with low torque requirements. Large wrenches and high assembly forces are not required. NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 1
4 V C WELDING INFORMATION V C HELPFUL WELDING HINTS Proper preparations are important when fabricating pipe or tube assemblies using weld fittings. After the pipe or tube has been cut to length remove all foreign material and deburr to assure a proper weld. Avoid unnecessary weld splatter. Remember it must be removed later from drilled or tapped holes, cap screw head contact surfaces and O ring sealing surfaces. When preparing the pipe or tube for welding, position the appropriate fitting on the tube and make sure it is aligned with mating ports. Tack welding the fitting in place and remove all weld scale. To insure hydraulically sound joints, weld scale must be removed before joining any weld pass or multiple passes. During the welding operation care should be taken to avoid undercutting the pipe or tube. If this does occur, a second weld pass should be made to fill the undercut. Socket weld fillet requirements can be determined by multiplying the pipe or tube wall thickness by Fillets should not be less than.16 inches. Be sure to provide proper cap screw head clearance. F Minimum = 1.25 x W or.156 inches whichever is greater. V C SIMPLIFIED ORDERING SYSTEM V C Our basic part numbering system is simple to use. The explanation of our part numbering system is detailed below. The series number provides the greatest amount of information pertaining to the flange product. The port size and pad size simply refer to size only, with all sizes based on 1/16 an inch. W Series Number 3000 PSI Flat Socket Weld O-Ring Pipe Port Size 1.25 Pad Size 1.50 NOTE #1 All items available with mounting kit by simply adding suffix letter U. NOTE #2 All items available in stainless steel material by simply adding the suffix letters SS. NOTE #3 All items available with metric mounting holes simply by adding the appropriate suffix, as shown on page 11. (IE: M10, M12, etc.) 2 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
5 Figure 1 Figure 2 G K K PIPE PAD J J MOUNTING HARDWARE A B C D E F THREAD H FIG. 1 FIG.2 NPTF DIA. UN-2B O-RING SHCS HCLW 3000 PSI NPTF THREAD W U W /16-18 M M M478-4 W U W /8-16 M M477-5 M478-1 W U W /8-16 M M477-6 M478-1 W U W /16-14 M M477-7 M478-2 W U W /2-13 M346-3 M477-4 M478-3 W U W /2-13 M346-6 M477-4 M478-3 W U W /2-13 M M477-9 M478-3 G K K PIPE PAD J J MOUNTING HARDWARE A B C D E F STRAIGHT H FIG.1 FIG. 2 THREAD DIA. UN-2B O-RING SHCS HCLW 3000 PSI SAE STRAIGHT THREAD W U / M M477-5 M478-1 W U / M M477-5 M478-1 W U / M M477-7 M478-2 W U / M346-3 M477-4 M478-3 G K K MOUNTING HARDWARE PIPE PAD J J A B C D E F THREAD H FIG.1 FIG. 2 NPTF DIA. UN-2B O-RING SHCS HCLW 3000 PSI NPTF THREAD REDUCING W U M M477-5 M478-1 W U M M477-7 M478-2 W U M346-3 M477-4 M478-3 W U M346-6 M477-4 M478-3 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 3
6 Figure 1 Figure 2 G K K PIPE PAD J J MOUNTING HARDWARE A B C D E F THREAD H FIG.1 FIG. 2 NPTF DIA. UN-2B O-RING SHCS HCLW CODE PSI NPTF THREAD W U W /16-18 M M M478-4 W U W /8-16 M M M478-1 W U W /16-14 M M M478-2 W U W /2-13 M M477-9 M478-3 W U W /8-11 M346-3 M M478-5 W U W /4-10 M346-6 M M478-7 Figure 3 Figure 4 K K PIPE PAD F G J J MOUNTING HARDWARE A B C D E H MIN THREAD FIG. 3 FIG. 4 DIA. UN-2B O-RING SHCS HCLW CODE PSI SAE STRAIGHT THREAD W U W / /8-16 M M M478-1 W U W / /16-14 M M477-7 M478-2 W U W / /2-13 M M477-3 M478-3 W U W / /8-11 M346-3 M M478-5 W U W / /4-10 M346-6 M M NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
7 Figure 1 Figure 2 J J K K MOUNTING HARDWARE PIPE PAD G H A B C D E F DIA. DIA. DIA. DIA. FIG.1 FIG. 2 DIA. UN-2B O-RING SHCS HCLW 3000 PSI FLAT SOCKET-PIPE W4-8-8-U W /16-18 M M M478-4 W U W /8-16 M M477-5 M478-1 W U W /8-16 M M477-6 M478-1 W U W /16-14 M M477-7 M478-2 W U W /2-13 M346-3 M477-8 M478-3 W U W /2-13 M346-6 M477-9 M478-3 W U W /2-13 M M M478-3 W U W /8-11 M M M478-5 J J K K MOUNTING HARDWARE PIPE PAD G H A B C D E F DIA. DIA. DIA. DIA. FIG.1 FIG. 2 DIA. UN-2B O-RING SHCS HCLW 3000 PSI FLAT SOCKET-PIPE REDUCING FLANGES W U M M477-5 M478-1 W U M M477-6 M478-1 W U M M477-7 M478-2 W U M346-3 M477-8 M478-3 W U M346-6 M477-9 M478-3 K K MOUNTING HARDWARE PIPE PAD J J A B C D E F G H FIG.1 FIG. 2 DIA. UN-2B O-RING SHCS HCLW 500 PSI FLAT SOCKET-PIPE W U M M M478-5 W U M M M478-5 W U M M M478-5 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 5
8 Figure 1 Figure 2 K K MOUNTING HARDWARE PIPE PAD J J A B C D E F G H MAX MIN FIG.1 FIG. 2 DIA. UN-2B O-RING SHCS HCLW CODE PSI FLAT SOCKET PIPE W U W /16-18 M M M478-4 W U W /8-16 M M M478-1 W U W /16-14 M M M478-2 W U W /2-13 M M M478-3 W U W /8-11 M346-3 M M478-5 W U W /4-10 M346-6 M M478-7 Figure 1 PART NO. PAD FIG. 1 K A B C D E F G H J TAP UNC-2B 3000 PSI TANK PILOT W /8-16 W /8-16 W /16-14 W /2-13 W /2-13 W / NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
9 Figure 1 Figure 2 O RING FLAT FACE K K MOUNTING HARDWARE PAD J J PART NO. PART A B C D E FIG. 1 FIG. 2 DIA. UN-2B O-RING SHCS HCLW 3000 PSI BLANKING W36-8-8U W /16-18 M M M478-4 W U W /8-16 M M477-5 M478-1 W U W /8-16 M M477-6 M478-1 W U W /16-14 M M477-7 M478-2 W U W /2-13 M346-3 M477-8 M478-3 W U W /2-13 M346-6 M477-9 M478-3 W U W /2-13 M M M478-3 W U W /8-11 M M M478-5 O RING FLAT FACE K K MOUNTING HARDWARE PAD J J PART NO. PART A B C D E FIG. 3 FIG. 4 DIA. UN-2B O-RING SHCS HCLW CODE PSI BLANKING W38-8-8U W /16-18 M M M478-4 W U W /8-16 M M M478-1 W U W /16-14 M M M478-2 W U W /2-13 M M477-9 M478-3 W U W /8-11 M346-3 M M478-5 W U W /4-10 M346-6 M M478-7 W U W /8-9 M M M478-8 W U W /8-7 M M M478-9 Figure 3 Figure 4 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 7
10 Figure 1 O-RING G K K PAD J J MOUNTING HARDWARE PART NO. A B C D E THREAD H L M N FIG.1 UN-2B DIA. UN-2B O-RINGS SHCS HCLW 3000 PSI ELBOW SAE STRAIGHT THREAD W U / M M M478-1 W U / M M M478-1 W U / M M M478-2 W U / M346-3 M M478-3 W U / M346-6 M M478-3 O-RING G K K PAD J J MOUNTING HARDWARE PART NO. A B C D E THREAD H L M N FIG.1 NPTF DIA. UN-2B O-RINGS SHCS HCLW 3000 PSI ELBOW NPTF THREAD W U M M M478-1 W U M M M478-1 W U M M M478-2 W U M346-3 M M478-3 W U M346-6 M M478-3 Figure 1 O-RING K K MOUNTING HARDWARE PAD J J PART NO. A B C D E G H L M N P R FIG.1 DIA. UN-2B O-RING SHCS HCLW 3000 PSI ELBOW SOCKET WELD W U M M M478-1 W U M M M478-1 W U M M M478-2 W U M346-3 M M478-3 W U M346-6 M M478-3 Part Numbers with U Suffix include Bolt Kit 8 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
11 V C SAE J518 SPLIT/CAPTIVE FLANGES V C 12 SF M LW SF M LW SF M LW SF M LW SF M LW SF M LW SF M LW 2000 SPLIT FLANGE FIG.1 MOUNTING WORK- ING CATALOG FLANGE A B C D E F G H J K HARDWARE PRESS NO. ±.030 ±.030 ±.010 ±.010 ±.030 ±.016 ±.010 ±.010 ±.005 ±.010 HHCS LW MAX 8 SF M LW 5000 CODE 62 SPLIT FLANGE FIG.1 MOUNTING WORK- ING CATALOG FLANGE A B C D E F G H J K HARDWARE PRESS NO. ±.030 ±.030 ±.010 ±.010 ±.030 ±.016 ±.010 ±.010 ±.005 ±.010 HHCS LW MAX 12SFX M LW SFX M LW SFX M LW 6000 Refer to page 11 for metric mounting options 24SFX M LW SFX M LW 6000 RECOMMENDED BOLT TORQUE CAN BE FOUND ON PAGE 11 V C NOTES V C NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 9
12 HIGH COLLAR SPRING LOCK WASHERS FOR SOCKET HEAD CAP SCREWS FIG.1 SPRING LOCK WASHERS FOR SPLIT FLANGE CLAMP HEADS FIG. 1 CATALOG A B NO. I.D. O.D. C CATALOG A B NO. I.D. O.D. C Figure 1 M M M M M M M M M ALSO AVAILABLE IN STAINLESS STEEL 5LW LW LW LW LW LW ALSO AVAILABLE IN STAINLESS STEEL * GRADE 8 * HEX HEAD CAP SCREWS FIG. 2 CATALOG A B C D E NO. M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / RECOMMENDED BOLT TORQUE FOR SPLIT FLANGE SPLIT FLANGE HALF MAX. REC. BOLT *BOLT CLAMP HALF CLAMP REC. TORQUE DIM. PART NO. PSI RANGE LB-IN 8SF /16-18X1-1/4 LG SF /8-16X1-1/4 LG SF /8-16X1-1/4 LG SF /16-14X1-1/2 LG SF /2-13X1-1/2 LG SF /2-13X1-1/2 LG SF /2-13X1-1/2 LG SF /8-11X1-3/4 LG SF /8-11X1-3/4 LG SFX /8-16X1-1/2 LG SFX /16-14X1-3/4 LG SFX /2-13X1-3/4 LG SFX /8-11X2-1/4 LG SFX /4-10X2-3/4 LG *SAE GRADE 8 HEX HEAD BOLTS ALSO AVAILABLE IN STAINLESS STEEL Figure 2 M / M / M / M / M / M / ALSO AVAILABLE IN STAINLESS STEEL 10 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
13 V C METRIC MOUNTING OPTIONS V C METRIC MOUNTING OPTION PAD METRIC DRILLED METRIC TAPPED BOLT HOLES BOLT HOLES mm M8 x mm M10 x mm M10 x mm M10 x mm M12 x 1.75 All items in our SAE Flange line are available with Metric Mounting options. Listed here are the standard metric drilled hole diameters and metric tapped holes which are provided both for Code 61 and Code 62 applications mm M12 x mm M12 x mm M16 x mm M16 x mm M16 x 2.00 CODE 62 METRIC MOUNTING OPTION PAD METRIC DRILLED METRIC TAPPED BOLT HOLES BOLT HOLES mm M8 x mm M10 x mm M12 x mm M14 x mm M16 x mm M20 x DUROMETER BUNA-N O-RING FOR SPLIT CLAMP HEADS FIG. 1 CATALOG DASH A B NO. NO. M M M M M M M Figure 1 M M M ALSO AVAILABLE IN VITON NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 11
14 Figure 1 SOCKET HEAD CAP SCREWS FIG. 1 SOCKET HEAD CAP SCREWS FIG. 1 CATALOG NO. A B C D E F CATALOG NO. A B C D E F M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / ALSO AVAILABLE IN STAINLESS STEEL M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / M / ALSO AVAILABLE IN STAINLESS STEEL 12 NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
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