Mobile Division. Service Parts List AA4VG. Series 32 Size 40 RA E 02.97

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1 Mobile Division E Service Parts List AA4VG Series Size 40 RA E 0.97

2 RA E/0.97 Ordering of AA4VG Parts For Rexroth to supply the correct parts for your unit, please include all of the following information with your parts order. TYPE CODE TYPE NUMBER SERIAL NUMBER PART NUMBER PART NAME Due to modifications and improvements to our products, minor changes can occur to the parts, even though the type code may not necessarily reflect these changes. The type number and serial number will guarantee that the correct parts for your unit are supplied. HYDROMATIK GMBH ULM (DONAU) THE REXROTH CORP., WOOSTER, OHIO TYPE AA4VG5HDD1/R-NTC5K045E NO SERIAL NO YEAR 1.9 MADE IN GERMANY ROTATION MINERAL OIL ORDERING EXAMPLE To order a replacement charge pump for an AA4VG hydrostatic transmission pump having the above nameplate, the following information would be required. + Type Code AA4VG5HDD1/R-NTC5K045E-S + Type Number Serial Number * Part Number * Part Name Charge Pump + This information is taken from the nameplate on the pump. * This information is taken from the Service Parts List. MOBILE HYDRAULICS DIVISION P.O. Box 94, 1700 Old Mansfield Rd., Wooster, OH Phone (0) -00 Fax: (0) -9

3 RA E/0.97 Index Rotary Group (AA4VG40.../R)...Page 8-9 Rotary Group (AA4VG40.../L) Housing Ass'y Stroking Piston Ass'y Port Block Ass'y HW Control HW (L) Control HD Control...- EP1 Control EP Control EZ1 Control EZ Control Charge Pump (F00)... - Thru Dr. Chg. Pump (F01...SAE-A) Thru Dr. Chg. Pump (F0...SAE-B) Thru Dr. Chg. Pump (F04...SAE-BB) Thru Dr. Chg. Pump (F09...SAE-BB w/c Pad) Filtration Options

4 RA E/11.97 AA4VG40/ a b 0a c 0a 1 1a 9 5 a a 0b 0d 0e

5 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number RA E/11.97 AA4VG40/ 1 Rotary Group Ass'y AA4VG40.../R Rotary Group Ass'y AA4VG40.../L Drive Shaft AA4VG40.../...S HU Drive Shaft AA4VG40.../...U HU00918 Housing Ass'y 1 Pages 1 &1 4 Stroking Piston Ass'y 1 Pages 14 &15 5 Port Block Ass'y 1 Pages 1 &17 Control AA4VG40HW.../ HU00088 Control AA4VG40HW...L/ HU00074 Control AA4VG40HD.../ HU Control AA4VG40EP1.../ HU0001 Control AA4VG40EP.../ HU00011 Control AA4VG40EZ1.../ HU Control AA4VG40EZ.../ HU Stroking Piston Cover AA4VG40... HU Stroking Piston Cover AA4VG40...M HU Stroking Piston Cover AA4VG40...T HU Stroking Piston Cover AA4VG40...M...T HU Stroking Piston Cover AA4VG40... HU Stroking Piston Cover AA4VG40...M HU Stroking Piston Cover AA4VG40...T HU Stroking Piston Cover AA4VG40...M...T HU Charge Pump...F00 HU Thru Dr. Chg. Pump...F01 (SAE-A) HU Thru Dr. Chg. Pump...F0 (SAE-B) HU Thru Dr. Chg. Pump...F04 (SAE-BB) HU Thru Dr. Chg. Pump...F09 (BB w/c Pad) HU00087

6 RA E/11.97 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION AA4VG40/ Item Description Qty Part Number 10 Stroking Time Orifice (0.8 mm) HU Stroking Time Orifice (1.0 mm) HU Stroking Time Orifice (1. mm) HU Stroking Time Orifice (1.4 mm) HU Stroking Time Orifice (1. mm) HU Stroking Time Orifice (1.8 mm) HU Snap Ring ( x DIN 984) HU O-Ring (70 Duro Buna PRP-14) Front Bearing 1 HU Shaft Seal (Buna) HU Shaft Seal (FPM) HU Snap Ring (5 x 1.5 DIN 4) Plug (9/1-18) a O-Ring (90 Duro Buna Tube PRP-90) Seal Nut (M10 x 1) Threaded Pin (M10 x 1 DIN ) 1 HU Filter Options 1 Pages 4 & 4 0 H.P.R.V. w/ Tow Option ( psi) HU H.P.R.V. w/o Tow Option ( psi) HU H.P.R.V. w/o Tow Option ( psi) HU a Back-Up Ring HU b O-Ring (90 Duro Buna PRP-119) c Seal Nut (M8 x 1) d Adjusting Screw HU e O-Ring (90 Duro Buna PRP-010) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with appropriate H.P.R.V. 4

7 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Item Description Qty Part Number RA E/11.97 AA4VG40/ 1 Seal Nut (M8) Stroke limiting Screw HU00408 Charge Relief Valve Kit a O-Ring (90 Duro Buna PRP-119) Lens Pin 1 HU O-Ring (90 Duro Buna PRP-119) Plug (M x 1.5 DIN ) Plug (M8 x 1 DIN ) Jam Nut (M1 x 1.5 DIN 49-04AU) 1 HU Cap Screw (M x 1 DIN ) Plug (7/1-0) a O-Ring (90 Duro Buna Tube PRP-904) Lock Washer (M DIN 7980) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with Included with

8 RA E/

9 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/11.97 Item Description Qty Part Number 1 Barrel 1 HU Lens Plate CW 1 HU00517/CW Piston 9 HU Retaining Plate 1 HU Swash Plate 1 HU Retaining Ball 1 HU Cup Spring Stack 1 HU Preload Shim (1.0 mm) 1 HU Preload Shim (1.00 mm) 0 HU Preload Shim (0.80 mm) 0 HU Preload Shim (0.0 mm) 0 HU Bearing Race (Pair) 1 HU Cradle Bearing Set 1 HU Wire 1 HU Slide Block 1 HU Pin 1 HU Wire 1 HU Shim (M40.00 x 9.10 x.00) HU Spring 1 HU Snap Ring Internal (M5 x 1.50 DIN 47) Select the correct shim to set the rotary group preload 7

10 RA E/

11 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/ Item Description Qty Part Number 1 Barrel 1 HU Lens Plate CCW 1 HU00517/CCW Piston 9 HU Retaining Plate 1 HU Swash Plate 1 HU Retaining Ball 1 HU Cup Spring Stack 1 HU Preload Shim (1.0 mm) 1 HU Preload Shim (1.00 mm) 0 HU Preload Shim (0.80 mm) 0 HU Preload Shim (0.0 mm) 0 HU Bearing Race (Pair) 1 HU Cradle Bearing Set 1 HU Wire 1 HU Slide Block 1 HU Pin 1 HU Wire 1 HU Shim (M40.00 x 9.10 x.00) HU Spring 1 HU Snap Ring Internal (M5 x 1.50 DIN 47) Select the correct shim to set the rotary group preload 9

12 RA E/ a a Housing Ass'y 10

13 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/11.97 Housing Ass'y Item Description Qty Part Number 1 Housing Bushing HU O-Ring (70 Duro Buna PRP-14) Plug (7/ a O-Ring (90 Duro Buna Tube PRP-904) Spring Pin ( X 10 DIN 7744) HU Plug (1 1/1-1) a O-Ring (90 Duro Buna Tube PRP-91) Pin 1 HU Plug (M10 x 1) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with Included with

14 RA E/ Stroking Piston Ass'y 1

15 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/11.97 Stroking Piston Ass'y Item Description Qty Part Number 1 Rod 1 HU Piston 1 HU Spring Collar HU Spacer (5.10 mm) HU Spacer (5.0 mm) HU Spacer (4.90 mm) HU Spacer (5.00 mm) HU Spacer (5.0 mm) HU Spacer (5.40 mm) HU Spring Collar HU Seeger-V-Ring (48 x 1.75) 1 HU Keepers (set 5.77 mm) HU Keepers (set 5.8 mm) HU Keepers (set 5.87 mm) HU Keepers (set 5.9 mm) HU Keepers (set 5.97 mm) HU Keepers (set.0 mm) HU Keepers (set 5.7 mm) HU Keepers (set 5.7 mm) HU Retainer HU O-Ring (70 Duro Buna PRP-01) Spring (NV, HD, EP, HW control) HU Spring (DG control) HU Spring (NV, HD, EP, HW control) HU Spring (DG control) HU Contained in Seal Kit (P) Contained in Seal Kit (N) Choose the correct keeper to set retaining plate position. Select the correct Spacer Bushing to set maximum displacement. 1

16 RA E/ c 1d 1 1a 1b 5 8 5a Port Block Ass'y 14

17 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/11.97 Port Block Ass'y Item Description Qty Part Number 1 P.O.R. Assembly 1 HU a O-Ring (90 Duro Buna PRP-11) b O-Ring (90 Duro Buna PRP-010) c Seal Nut (M8) d Adjusting Screw 1 HU00417 Orifice (1.8 mm) 1 HU Cap Screw (M1 x 70 DIN ) Plug (7/1-0) a O-Ring (90 Duro Buna Tube PRP-904) O-Ring (70 Duro Buna PRP-01) O-Ring (70 Duro Buna PRP-159) Plug (M8 x 1) Bushing Support 1 HU Bushing 1 HU Dowell Pin (M x 1 DIN 7-ST) Port Block (AA4VG 40/) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with HU Included with

18 RA E/11.97 HW Control HU

19 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION HW Control RA E/11.97 HU00088 Item Description Qty Part Number 1 Handle 1 HU Cap Screw (M5 x 0 DIN ) Cap Screw (M5 x 10 DIN ) O-Ring (70 Duro Buna PRP-108) Shim (14 x 0 x 1 DIN 988) 1 HU O-Ring (70 Duro Buna PRP-01) Cover 1 HU Seal Nut (M) Needle Roller 1 HU O-Ring (70 Duro Buna PRP-019) Eccentric Screw 1 HU Cap Screw (M x 70 DIN ) Cap Screw (M x 50 DIN ) Gasket 1 HU Feed Back Lever 1 HU Spring Retainer 1 HU Spring 1 HU Dowell Pin (M4 x 10 DIN 5) O-Ring (90 Duro Buna PRP-115) Cap (M0 x 1.5 DIN ) 1 HU Contained in Seal Kit (P) Contained in Seal Kit (N)

20 RA E/11.97 HW (L) Control HU

21 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION HW (L) Control Item Description Qty Part Number RA E/11.97 HU Handle 1 HU Cap Screw (M5 x 0 DIN ) Cap Screw (M5 x 10 DIN ) O-Ring (70 Duro Buna PRP-108) Shim (14 x 0 x 1 DIN 988) 1 HU O-Ring (70 Duro Buna PRP-01) Cover 1 HU Seal Nut (M) Needle Roller 1 HU O-Ring (70 Duro Buna PRP-019) Eccentric Screw 1 HU Cap Screw (M x 70 DIN ) Cap Screw (M x 50 DIN ) Gasket 1 HU Feed Back Lever 1 HU Spring Retainer 1 HU Spring 1 HU Dowell Pin (M4 x 10 DIN 5) Pin ( x DIN 540) HU Adapter 1 HU Switch 1 HU Snap Ring (M14 x 1 DIN 47) 1 HU Seal Bushing 1 HU O-Ring (70 Duro Buna PRP-00) O-Ring (90 Duro Buna PRP-115) Jam Nut (BM 0 x 1.5 DIN 49-04AU) 1 HU00801 Contained in Seal Kit (P) Contained in Seal Kit (N)

22 RA E/ HU

23 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION HD Control RA E/11.97 HU Item Description Qty Part Number 1 Seal Nut (M) Eccentric Screw 1 HU Cap Screw (M x 45 DIN ) Cap Screw (M x 70 DIN ) Gasket 1 HU End Cover HU Retaining Clip HU Cap Screw (M4 x 0 DIN ) O-Ring (70 Duro Buna PRP-018) Piston HU Dowell Pin (M x 14 DIN 5) Gasket 1 HU Bevel Pin 1 HU Feedback Lever 1 HU Lever Arm HU Feedback Spring 1 HU Cover 1 HU O-Ring (70 Duro Buna PRP-109) Contained in Seal Kit (P) Contained in Seal Kit (N)

24 RA E/11.97 EP1 Control HU0001

25 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION EP1 Control RA E/11.97 HU0001 Item Description Qty Part Number 1 Seal Nut (M) Eccentric 1 HU Cap Screw (M x 45 DIN ) Cap Screw (M x 70 DIN ) Gasket 1 HU Solenoid (1 Volts) HU Connector Plug (Gray) 1 HU Cap Screw (M4 x 50 DIN ) O-Ring (70 Duro Buna PRP-018) Dowell Pin (M x 14 DIN 5) Gasket 1 HU Pin ( x 11.8 DIN 540) 1 HU Feedback Lever 1 HU Lever HU Spring 1 HU Cover 1 HU O-Ring (70 Duro Buna PRP-109) Connector Plug (Black) 1 HU Contained in Seal Kit (P) Contained in Seal Kit (N) Included with HU

26 RA E/11.97 EP Control HU

27 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION EP Control RA E/11.97 HU00011 Item Description Qty Part Number 1 Seal Nut (M) Eccentric 1 HU Cap Screw (M x 45 DIN ) Cap Screw (M x 70 DIN ) Gasket 1 HU Solenoid (4 Volts) HU Connector Plug (Gray) 1 HU Cap Screw (M4 x 50 DIN ) O-Ring (70 Duro Buna PRP-018) Dowell Pin (M x 14 DIN 5) Gasket 1 HU Pin ( x 11.8 DIN 540) 1 HU Feedback Lever 1 HU Lever HU Spring 1 HU Cover 1 HU O-Ring (70 Duro Buna PRP-109) Connector Plug (Black) 1 HU Contained in Seal Kit (P) Contained in Seal Kit (N) Included with HU

28 RA E/11.97 EZ1 Control HU

29 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION EZ1 Control RA E/11.97 HU Item Description Qty Part Number 1 Connector Plug (Gray) 1 HU O-Ring (70 Duro Buna PRP-01) Cap Screw (M x 45 DIN ) Solenoid (1 Volts) HU Gasket 1 HU Spring Collar HU Spring 1 HU Connector Plug (Black) 1 HU Cap Screw (M4 x 50 DIN ) O-Ring (70 Duro Buna PRP-108) Plug (M8 x 8 DIN ) 1 HU Cap Screw (M x 70 DIN ) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with HU

30 RA E/11.97 EZ Control HU

31 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION EZ Control RA E/11.97 HU Item Description Qty Part Number 1 Connector Plug (Gray) 1 HU O-Ring (70 Duro Buna PRP-01) Cap Screw (M x 45 DIN ) Solenoid (4 Volts) HU Gasket 1 HU Spring Collar HU Spring 1 HU Connector Plug (Black) 1 HU Cap Screw (M4 x 50 DIN ) O-Ring (70 Duro Buna PRP-108) Plug (M8 x 8 DIN ) 1 HU Cap Screw (M x 70 DIN ) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with HU0048 9

32 RA E/11.97 Charge Pump (F00) HU

33 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Charge Pump (F00) Item Description Qty Part Number RA E/11.97 HU Cap Screw (M8 x 0 DIN ) Quad-Ring HU Key 1 HU Drive Shaft 1 HU Retaining Ring ( x.5 DIN799) Wear Plate 1 HU Lock Washer Contained in Seal Kit (P) Contained in Seal Kit (N)

34 RA E/11.97 Thru Drive Charge Pump (F01...SAE-A) HU00091

35 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Thru Drive Charge Pump (F01...SAE-A) RA E/11.97 HU00091 Item Description Qty Part Number 1 Quad Ring HU Wear Plate 1 HU Retaining Ring (M x.5 DIN 799) Thru-Drive Coupling (SAE "A") 1 HU Key 1 HU Cap Screw (M8 x 5 DIN ) O-Ring (90 Duro Buna PRP-04) Contained in Seal Kit (P) Contained in Seal Kit (N)

36 RA E/11.97 Thru Drive Charge Pump (F0...SAE-B) HU

37 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Thru Drive Charge Pump (F0...SAE-B) RA E/11.97 HU00094 Item Description Qty Part Number 1 Cap Screw (M8 x 0 DIN ) Wear Plate 1 HH Quad Ring HU Key 1 HU Thru-Drive Coupling (SAE "B") 1 HU00509 Retaining Ring ( x.5 DIN 799) Usit-Ring (M8.7 x 1 x 1 FP) 4 HU O-Ring (90 Duro Buna PRP-15) Centering Ring 1 HU O-Ring (70 Duro Buna PRP-155) Contained in Seal Kit (P) Contained in Seal Kit (N)

38 RA E/11.97 Thru Drive Charge Pump (F04...SAE-BB) HU000700

39 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Thru Drive Charge Pump (F04...SAE-BB) RA E/11.97 HU Item Description Qty Part Number 1 Cap Screw (M8 x 0 DIN ) Wear Plate 1 HU Quad Ring HU Key 1 HU Thru-Drive Coupling (SAE "BB") 1 HU Retaining Ring ( x.5 DIN 799) Usit-Ring (M8.7 x 1 x 1 FP) 4 HU O-Ring (90 Duro Buna PRP-15) Centering Ring 1 HU O-Ring (70 Duro Buna PRP-155) Contained in Seal Kit (P) Contained in Seal Kit (N)

40 RA E/11.97 Thru Drive Charge Pump (F09...SAE-BB w/c Pad) HU

41 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION Thru Drive Charge Pump (F09...SAE-BB w/c Pad) RA E/11.97 HU00087 Item Description Qty Part Number 1 Cap Screw (M8 x 0 DIN ) Wear Plate 1 HU Quad Ring HU Key 1 HU Thru-Drive Coupling (SAE "BB") 1 HU Retaining Ring (5 x.5 DIN 799) Usit-Ring (M8.7 x 1 x 1 FP) 4 HU Retaining Ring ( x DIN 799) O-Ring (90 Duro Buna PRP-151) O-Ring (70 Duro Buna PRP-159) Intermediate Flange 1 HU Contained in Seal Kit (P) Contained in Seal Kit (N)

42 RA E/11.97 Filtrations Options a 4 Option D Option K Option's F, P, L, M Option S a 1 a 40

43 REXROTH CORPORATION MOBILE HYDRAULICS DIVISION RA E/11.97 Filtrations Options Item Description Qty Part Number Option D 1 Plug (M18 x 1.5) Adapter fitting (M18 to /4-1) 1 HU00070 Plug (M14 x 1.5 DIN 90) O-Ring (90 Duro Buna PRP-11) Option F, P, L, M 1 Filter Element 1 HU Plug (/4-1 UNF) a O-Ring (90 Duro Buna Tube PRP-908) Plug (M14 x 1.5 DIN 90) O-Ring (90 Duro Buna PRP-11) Visual Contamination Indicator 1 HU Electrical Contamination Indicator 1 HU Visual & Electrical Contamination Indicator 1 HU Electrical Connector 1 HU Cap Screw (M8 x 0 DIN ) Option K 1 Cold Start Valve 1 HU Plug (/4-1 UNF) a O-Ring (90 Duro Buna Tube PRP-908) Plug (M14 x 1.5 DIN 90) O-Ring (90 Duro Buna PRP-11) Cap Screw (M8 x 0 DIN ) Option S 1 Plug (M18 x 1.5) Plug (/4-1 UNF) a O-Ring (90 Duro Buna Tube PRP-908) Contained in Seal Kit (P) Contained in Seal Kit (N) Included with

44 RA E/0.97 Variable Displacement Pump AA4VG Series Specifications, descriptions, and illustrative material shown herein were as accurate as known at the time this publication was printed. Rexroth reserves the right to discontinue models or options at any time or to change specifications, materials, or designs without notice and without incurring obligation. DISTRIBUTED BY: MOBILE HYDRAULICS DIVISION P.O. Box 94, 1700 Old Mansfield Rd., Wooster, OH Phone (0) -00 Fax: (0) -9

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