2006 Expedition/Navigator Workshop Manual

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1 7. Remove the RH variable camshaft timing (VCT) oil control solenoid. For additional information, refer to Section Remove the RH ignition coils. For additional information, refer to Section Disconnect the quick connect couplings and remove the crankcase vent tube. For additional information, refer to Section Disconnect the wiring harness retainers from the valve cover. 11. Disconnect the A/C tube spring lock couplings. Discard the O-ring seals. 12. Remove the bolt and position the A/C tube aside. Discard the O-ring seal. 13. Installation All vehicles 1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. Loosen the 15 fasteners and remove the RH valve cover and gasket. Clean the valve cover mating surface of the cylinder head with silicone gasket remover and metal surface prep. Follow the directions on the packaging. Discard the valve cover gasket. Clean the valve cover gasket groove with soap and water or a suitable solvent. NOTE: If the valve cover is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage. Apply a bead of silicone gasket and sealant in 2 places where the engine front cover meets the cylinder head. Valve Cover RH 1287

2 2. Position the RH valve cover and new gasket on the cylinder head and tighten the bolts in the sequence shown. Tighten to 10 Nm (89 lb-in). 3. NOTE: Lubricate the new O-ring seals with clean refrigerant oil prior to installation. Using new O-ring seals, connect the A/C tube spring lock couplings. 4. NOTE: Lubricate the new O-ring seals with clean refrigerant oil prior to installation. Using a new O-ring seal, position the A/C tube and install the bolt. Tighten to 10 Nm (89 lb-in). 5. Connect the wiring harness retainers to the valve cover. Valve Cover RH 1288

3 6. Position the crankcase vent tube and connect the quick connect couplings. For additional information, refer to Section Install the RH ignition coils. For additional information, refer to Section Install the PCM and support bracket. For additional information, refer to Section Install the RH VCT oil control solenoid. For additional information, refer to Section All vehicles 10. Connect the coolant hose to the intake manifold. 11. If equipped, position the transmission fluid filler tube and install the bolt. Tighten to 12 Nm (9 lb-ft). Vehicles with auxiliary heat 12. Connect the 2 auxiliary heat coolant hoses. 13. Fill and bleed the coolant system. For additional information, refer to Section All vehicles 14. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section Valve Cover RH 1289

4 Valve Cover RH 1290

5 SECTION : Engine 5.4L (3V) IN-VEHICLE REPAIR Procedure revision date: 03/31/2005 Crankshaft Pulley Special Tool(s) Remover, Crankshaft Vibration Damper (T58P-6316-D) Installer, Crankshaft Vibration Damper (T74P-6316-B) Material Item Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalent Motorcraft Metal Surface Prep ZC-31 Silicone Gasket Remover ZC-30 Silicone Gasket and Sealant TA-30 Specification WSS-M2C930-A WSE-M4G323-A4 Item Part Number Description Accessory drive belt 2 W Crankshaft pulley bolt 3 N Crankshaft pulley bolt washer Crankshaft pulley Removal 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Crankshaft Pulley 1291

6 2. Remove the engine cooling fan lower shroud. For additional information, refer to Section Rotate the tensioner clockwise and remove the accessory drive belt from the crankshaft pulley. 4. Remove the crankshaft pulley bolt and washer. Discard the crankshaft pulley bolt. 5. Using the special tool, remove the crankshaft pulley. Installation 1. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage. Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley. 2. Lubricate the crankshaft pulley sealing area with clean engine oil prior to installation. 3. Using the special tool, install the crankshaft pulley. Crankshaft Pulley 1292

7 4. Using a new crankshaft pulley bolt, install the bolt and washer and tighten the bolt in 4 stages. Stage 1: Tighten to 90 Nm (66 lb-ft). Stage 2: Loosen 360 degrees. Stage 3: Tighten to 50 Nm (37 lb-ft). Stage 4: Tighten an additional 90 degrees. 5. Rotate the tensioner clockwise and install the accessory drive belt onto the crankshaft pulley. 6. Install the engine cooling fan lower shroud. For additional information, refer to Section Crankshaft Pulley 1293

8 SECTION : Engine 5.4L (3V) IN-VEHICLE REPAIR Procedure revision date: 03/31/2005 Crankshaft Front Seal Special Tool(s) Installer, Crankshaft Front Seal Installer, Front Cover Seal (T88T-6701-A) Remover, Crankshaft Front Seal (T74P-6700-A) Installer, Crankshaft Vibration Damper (T74P-6316-B) Remover, Crankshaft Vibration Damper (T58P-6316-D) Material Item Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalent Motorcraft Metal Surface Prep ZC-31 Silicone Gasket Remover ZC-30 Silicone Gasket and Sealant TA-30 Specification WSS-M2C930-A WSE-M4G323-A4 Item Part Number Description Crankshaft Front Seal 1294

9 Accessory drive belt 2 W Crankshaft pulley bolt 3 N Crankshaft pulley bolt washer Crankshaft pulley Crankshaft front seal Removal 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section Remove the engine cooling fan lower shroud. For additional information, refer to Section Rotate the tensioner clockwise and remove the accessory drive belt from the crankshaft pulley. 4. Remove the crankshaft pulley bolt and washer. Discard the crankshaft pulley bolt. 5. Using the special tool, remove the crankshaft pulley. 6. Using the special tool, remove and discard the crankshaft front seal. Installation 1. Lubricate the engine front cover and the new crankshaft front seal inner lip with clean engine oil. Crankshaft Front Seal 1295

10 2. Using the special tools, install the new crankshaft front seal. 3. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage. Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley. 4. Using the special tool, install the crankshaft pulley. 5. Using a new crankshaft pulley bolt, install the bolt and washer and tighten the bolt in 4 stages. Stage 1: Tighten to 90 Nm (66 lb-ft). Stage 2: Loosen 360 degrees. Stage 3: Tighten to 50 Nm (37 lb-ft). Stage 4: Tighten an additional 90 degrees. Crankshaft Front Seal 1296

11 6. Rotate the tensioner clockwise and install the accessory drive belt onto the crankshaft pulley. 7. Install the engine cooling fan lower shroud. For additional information, refer to Section Crankshaft Front Seal 1297

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