ORIGA SYSTEM PLUS. Modular Electric Linear Drive Systems

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1 ORIGA SYSTEM PLUS Modular Electric Linear Drive Systems

2 OSP ORIGA SYSTEM PLUS ELECTRIC ACTUATOR Attention! Contact Hoerbiger-Origa for sizing software and/or technical assistance Application Sheet on Page 145 All dimensions are in European-Standard. Please convert all in US-Standard. Conversion Table Multiply By To Obtain Millimeters Inches Newtons.2248 Lbs.(F) Newton-Meters In-Lbs Kilograms Lbs. Inches 25.4 Millimeters Lbs.(F) Newtons In-Lbs.113 Newtons-Meters Lbs Kilograms HOERBIGER-ORIGA Corporation 100 West Lake Drive IL-Glendale Heights, Illinois Tel Fax Internet i

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4 Contents Electric Linear Drive Systems OSP ORIGA SYSTEM PLUS Page Introduction OSP Concept 2-3 Modular Components Overview 4-7 Applications for OSP-E Drives 8-9 Belt-Driven With Integrated Roller Guide Series OSP-E..BHD 25, 32, 50 Multi-Axis Connection System Overview Adapter Plates Intermediate Drive Shaft 34 Accessories OSP-E..BHD Page Linear Guides Overview Plain Bearing Guide SLIDELINE Roller Guide POWERSLIDE Ball Bushing Guide GUIDELINE Aluminium-Roller Guide PROLINE Proximity Sensors Servo and Stepper Motors and Gearboxes Ordering Instructions Application Sheet 145 With Integral Guidance Series OSP-E..B 25, 32, 50 For Synchronized Bi-Parting Movements Series OSP-E..BP 25, 32, 50 Accessories Linear Drive OSP-E Ball-Screw-Driven Series OSP-E..S 25, 32, Accessories OSP-E Ballscrew

5 The System Concept ORIGA SYSTEM PLUS ONE CONCEPT THREE DRIVE OPTIONS Based on the ORIGA rodless cylinder, proven in world wide markets, HOERBIGER- ORIGA now offers the complete solution for linear drive systems. Designed for absolute reliability, high performance, ease of use and optimised engineering the ORIGA SYSTEM PLUS satisfies even the most demanding applications. ORIGA SYSTEM PLUS is a totally modular concept which offers the choice of pneumatic or electric actuation, with guidance and control modules to suit the exact needs of individual installations. The actuators at the core of the system all have a common aluminium extruded profile, with double dovetail mounting rails on three sides, these are the principle building blocks of the system to which all modular options are directly attached. 2 SYSTEM MODULARITY Electric Screw Drive For high force capability and accurate path and position control. Electric Belt Drive For high speed applications, accurate path and position control and longer strokes. Pneumatic Drive For all round versatility and convenience, combining ease of control and broad performance capability. Ideally suited for point-to point operations, reciprocating movements and simple traverse / transfer applications. For additional information on pneumatic linear drives, consult factory for OSP-P Literature 18 additional Guidance options provide the necessary level of precision, performance and duty. Compact solutions, which are simple to install and can be easily retrofitted. Valves and control options can be directly mounted to the pneumatic actuator system. Diverse mounting options to provide total installation flexibility.

6 The System Concept ORIGA SYSTEM PLUS ONE CONCEPT THREE DRIVE OPTIONS *Information on Pneumatic Linear Drives, contact factory Basic Linear Drive Standard Version Series OSP-P (pneumatic)* Series OSP-E Belt, Belt Bi-parting, Belt with integrated Roller Guide Series OSP-E Screw (Ball Screw) Linear Guides SLIDELINE Series OSP-P (pneumatic)* Series OSP-E Screw Linear Guides POWERSLIDE Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Air Connection on the End-face or both at One End Series OSP-P (pneumatic)* Integrated 3/2-Way Valves Series OSP-P (pneumatic)* Clevis Mounting Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw End Cap Mounting Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Mid-Section Support Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Inversion Mounting Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Linear Guides GUIDELINE Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Linear Guides PROLINE Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Brakes Active-Brakes* Passive-Brakes* Proximity Sensors Series OSP-P (pneumatic)* Series OSP-E Belt Series OSP-E Screw Electric Motors and Control Packages* Stepper Motor and Controller Servo Motor and Controller Gear Heads Multi-Axis Connection System Adapter Plates Intermediate Drive Shafts 3

7 OSP ORIGA SYSTEM PLUS Electric Linear Drive Systems, Modular Components - Overview Linear Drives OSP-E25 OSP-E32 OSP-E50 OSP-E25 OSP-E32 OSP-E50 -BHD 1 ) -BHD 1 ) -BHD 1 ) -B 2 ) -B 2 ) -B 2 ) Effective action force [N] Velocity v [m/s] 10,0 10,0 10,0 2,0 3,0 5,0 Magnetic piston (three sides) Free choice of stroke length[mm] Temperature range [ C] Stainless steel parts Tandem-Piston Self Guidance L [N] M [ Nm] Ms [Nm] Mv [Nm] Slideline L [N] M [Nm)] Ms [Nm] Mv [Nm] Proline L [N] M [Nm)] Ms [Nm] Mv [Nm] Powerslide L [N] M [Nm] Ms [Nm] Mv [Nm] Guideline L [N] M [Nm] Ms [Nm] Mv [Nm] Guideline with shock absorber for cushioning Active-Brake Braking force at 6 bar (Brake surface dry) [N] Slideline SL / Proline PL with Brakes Active-Brake Braking force at 6 bar (Brake surface dry) [N] Passive-Brake Multibrake Brake force (no pressure, Brake surface dry) [N] Accessories Proximity Sensors RS (closer, opener) Electronic Sensor ES (PNP, NPN) Motor package (stepper/servo) Gearbox (integrated planetary gearbox)) Mountings Clevis Mounting End Cap Mounting / Mid-Section support Inversion Mounting Adapter Profile / T-Nut Profile Multi-Axis Connection System Adapter Plates Intermediate Drive Shafts Special Drives Cleanroom = Standard version 1 ) = Electric Linear Drive (Belt, with integrated Roller Guide) Option: Bi-parting = Option 2 ) = Electric Linear Drive (Belt) = Currently not available 3 ) = Electric Linear Drive (Belt Bi-parting) = other Temperature ranges on request 4 ) = Electric Linear Drive (Ball Screw) = other stroke length on request 4

8 Electric Linear Drive Systems, Modular Components - Overview OSP-E25 OSP-E32 OSP-E50 OSP-E25 OSP-E32 OSP-E50 -BP 3 ) -BP 3 ) -BP 3 ) -S 4 ) -S 4 ) -S 4 ) ,0 3,0 5,0 0,25 0,5 2, x x x OSP ORIGA SYSTEM PLUS 5

9 Drive Options A COMPLETE SYSTEM FOUR DRIVE OPTIONS FOR ALL REQUIREMENTS Belt-Driven with Integrated Roller Guide Series OSP-E..BHD Belt-Driven with Integral Guidance Series OSP-E..B Bi-Parting Belt-Driven for perfectly synchronized bi-parting movements Series OSP-E..BP Ball Screw-Driven Series OSP-E..S 6

10 Overview STANDARD VERSIONS, OPTIONS AND ACCESSORIES Description Belt-Driven Basic Versions Belt-Driven Belt-Driven Bi-Parting with Integrated Roller Guide Belt-Driven Standard Versions Options Bi-Parting Drive Shaft Options Drive Shaft Options Integrated Planetary Gearbox Actuating Direction Mountings Clevis Mounting O O End Cap Mounting O O O Mid-Section Support O O O Inversion Mounting O O Accessories Proximity Sensors O O O Motor Mountings O O O Linear Guides O O O Multi-Axis Connection System O O O Description Screw-Driven Basic Version Ball Screw -Driven Standard Versions Options Pitch options Mountings Clevis Mounting End Cap Mounting Mid-Section Support Inversion Mounting Accessories Proximity Sensors Motor Mountings Linear Guides Multi-Axis Connection System O O O O O O O O 7

11 Examples APPLICATION EXAMPLES FOR ELECTRIC LINEAR DRIVE SYSTEMS Auto Handling - high speed pick and place movements Material Handling Systems - vertical and horizontal transfer movements Punching Machines accurate feeding and postioning Mechanical Handling - parallel operation of actuators on a vertical handling system Profile Cutting Machines - intricate profile movements of water jets and lasers Slitting Machines - high speed traverse applications for the slicing of papers and textiles Spray Coating - synchronized high speed bi-parting movements Automatic Doors and Guards - simple bi-parting operation Automated Filling Machines - accurate 3-axis positioning 8 Ergonomic Workstations adjustment of working levels

12 Robotic Installations - traverse of robots between work stations Milling Machines - precise slow speed feeding in 2-axis Conveyor Systems - simple cross-transfer actuators Spraying Equipment - precision reciprocating action Measuring Systems - optical curvature gauging using syncronised bi-parting actuation Ventilation Systems - adjustment of air dampers Mobile Lifting Systems - lifting devices for industrial safety Medical Equipment - adjustment of orthopaedic beds Conveyor Systems - centring of packages on conveyor lines 9

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14 Linear Actuator with Toothed Belt and Integrated Roller Guide Series OSP-E..BHD Contents Description Page Overview Technical Data Dimensions

15 The System Concept ELECTRIC LINEAR ACTUATOR FOR HEAVY DUTY APPLICATIONS The latest generation of high capacity linear drives, the OSP-E..BHD series combines robustness, precision and high performance. The aesthetic design is easily integrated into machine constructions by virtue of extremely adaptable mountings. Linear Actuator with Toothed Belt and Integrated Roller Guide Advantages: Accurate path and position control High force output High speed operation High load capacity Easy installation Low maintenance Ideal for multi-axis applications Features: Integrated roller guide Complete motor and control packages Optional integrated planetary gearbox Diverse range of multi-axis connection parts Diverse range of accessories and mountings Special options available Standard carrier mounting Integrated planetary gearbox (option) Threaded mounting holes Rollers on needle bearings for smooth operation up to 10 m/s Guide rail with precision ground and calibrated bearing tracks 12 Clamp shaft for "zero-backlash" coupling of motors and external gear arrangements Steel reinforced toothed belt Hollow shaft with keyway (option)

16 Life Calculation Software available. Contact Hoerbiger-Origa. Optional Integrated PLANETARY GEARBOX Highly compact and rigid solution fully integrated in the drive end housing Purpose designed for the BHD series Available with three standard ratlos (3, 5 and 10) Very low backlash A wide range of available motor flanges Stainless steel sealing band Threaded mounting holes compatible with Proline series MULTI-AXIS A wide range of adapter plates and intermediate drive shafts simplify engineering and installation Slotted profile with dovetail grooves Permanent magnet for position sensing BI-PARTING version for perfectly synchronised bi-parting movements. To simplify design work OSP-E system CAD files are available, which are compatible with most common CAD systems. The dovetailed mounting rails of the new linear actuator expand its function into that of a universal system carrier. Modular system components are simply clamped on. 13

17 Accessories OPTIONS AND ACCESSORIES SERIES OSP-E, BELT DRIVE WITH INTEGRATED ROLLER GUIDE STANDARD VERSIONS OSP-E..BHD Standard Data sheets carrier E-1, with integrated -2 roller guide. Dovetail profile for mounting Standard of carrier accessories with integrated and the roller actuator guide. Dovetail itself. profile for mounting of accessories and the actuator itself. INTEGRATED PLANETARY GEARBOX Page Data sheet E-5 For required torque and speed reduction MID-SECTION SUPPORT Page Data sheet E For supporting long actuators or mounting the actuator on dovetail grooves. BASIC ACTUATOR OPTIONS BASIC ACTUATOR OPTIONS BI-PARTING VERSION Data Page sheet E For BI-PARTING perfectly synchronised VERSION bi-parting movements. Data sheet E For perfectly synchronised bi-parting movements. CLAMP SHAFT WITH CONNECTION SHAFT For connection to intermediate drive shaft (see data page sheet 34) E) HOLLOW SHAFT WITH KEYWAY For close coupling of motors and external gears (page 34) MOTOR PROXIMITY MOUNTINGS SENSOR Data SERIES Page sheet 40 RS E AND IS For Data linear sheet drive E with clamp shaft For electrical sensing of end of stroke and intermediate carrier positions. MULTI-AXIS CONNECTIONS Data Pages sheet E For connection of linear drives in multi-axis systems. Carrier to carrier MOTOR MOUNTINGS or carrier to profile and intermediate drive Data sheet shafts E for parallel drive arrangements For linear drive are with available. clamp shaft DRIVE SHAFT OPTIONS ACTUATING DIRECTION Important DRIVE SHAFT in parallel OPTIONS operations, e.g. with ACTUATING intermediate DIRECTION drive shaft Important in parallel operations, e.g. with intermediate drive shaft (Standard) (Standard) (Standard) (Bi-Parting) (Standard bidirektionale Ausführung) (Standard bidirektionale Ausführung) ACCESSORIES END CAP MOUNTING Page Data sheet E For mounting the drives on the end cap MULTI-AXIS CONNECTIONS Data sheet E For connection of linear drives in multi-axis systems. Carrier to carrier or carrier to profile and intermediate drive shafts for parallel drive arrangements are available. The right to introduce technical modifications is reserved 14

18 Characteristics Characteristics Symbol Unit Description General Futures Type Belt-Driven Linear Actuator with integrated roller guide Series OSP-E..BHD / OSP-E..BHD-BP Mounting See drawings Ambient ϑ min C -30 Temperature range ϑ max C +80 Weight (mass) kg See table Installation In any position Slotted profile Extruded anodized aluminium Toothed belt Steel-corded polyurethane Belt wheels Aluminium Rails Aluminium Tracks High alloy spring steel Roller casettes Roller bearing steel in aluminium casing Sealing band Hardened stainless steel Screws, nuts Zinc plated steel Mountings Zinc plated steel and aluminium Encapsulation class IP 54 Material Weight (mass) kg and Inertia Series Weight (mass) kg] Inertia [x 10-6 /kgm 2 ] At stroke 0 m Add per metre stroke Moving mass At stroke 0 m Add per metre OSP-E25BHD OSP-E32BHD OSP-E50BHD OSP-E25BHD-BP OSP-E32BHD-BP OSP-E50BHD-BP Linear Actuator with Toothed Belt and Integrated Roller Guide Series OSP-E..BHD Size 25, 32, 50 OSP ORIGA SYSTEM PLUS Standard Versions: Standard carrier with integrated roller guide Dovetail profile for mounting of accessories and the actuator itself Clamp shaft Special Versions: Bi-parting version for synchronised movements (OSP-E..BHD -BP). Integrated planetary gearbox. Drive shaft / Actuating direction Clamp shaft with connection shaft (for use in mutli-axis systems with intermediate drive shaft) Hollow shaft with keyway The right to introduce technical modifications is reserved Installation Instructions Use the threaded holes in the end cap for mounting the linear actuator. Check if mid-section supports are needed using the maximum allowable unsupported length graph on page 16. At least one end cap must be secured to prevent axial sliding when midsection support is used. Maintenance All moving parts are life time lubricated. We recommended a check of the linear actuator after an operation time of 4000 hours of operation or 3000 km, depending on the type of application. Please see separate instructions. Start Up The products in this data sheet should not be operated until the machine/ application in which they are used has passed necessary inspection. 15

19 Sizing of the Linear Actuator The following steps are recommended: 1. Calculate the static and the dynamic moments [Nm] created by the load L [N], the distance r [m] and the acceleration a [m/s 2 ] in all directions (M, M s and M v ) according to the figure below. 2.Make a preliminary choice and get the calculation factors from the table. 3. Calculate the equivalent load F F=L. (1+a. k 1 ) + C. (M. k 2 + M s. k 3 + M v. k 4 ) The service life exceeds km if F C o /6. If F > C o /6, check the equivalent service life in the graph and if it is too low, overview the moving profile or select a bigger unit. 4. Check maximum allowable torque on the drive shaft (pay attention to the note under the table). If the value is lower than required, overview the moving profile or select if possible a bigger unit. 5. Before sizing and specifying the motor, the rms torque must be calculated using the cycle time of the application. 6. Check that maximum allowable unsupported length is not exceeded (see page data sheet 17) E-3). Note: Contact Hoerbiger-Origa for BHD Life Calculation Software. L Performance Overview Characteristics Unit Description Series OSP-E25BHD OSP-E32BHD OSP-E50BHD Max. speed [m/s] Linear motion per revolution, [mm] drive shaft Max. rpm, drive shaft [min -1 ] Max. effective < 1 m/s: [N] action force 1-3 m/s: [N] F A at speed* > 3-10 m/s: [N] No-load torque [Nm] Max. acceleration/deceleration [m/s 2 ] Repeatability [mm] [mm/m] ±0.05 ±0.05 ±0.05 Max. standard stroke length [m] Maximum Allowable Torque on Drive Shaft vs Speed and Stroke OSP-E25BHD OSP-E32BHD OSP-E50BHD Speed Torque Stroke Torque Speed Torque Stroke Torque Speed Torque Stroke Torque [m/s] [Nm] [m] [Nm] [m/s] [Nm] [m] [Nm] [m/s] [Nm] [m] [Nm] Note: Max. torque is the lowest value of speed or stroke related torque value. Example above: OSP-E25BHD-stroke 5 m, required speed 3 m/s; speed 3 m/s gives 25 Nm and stroke 5 m gives 21 Nm. Max. torque for this application is 21 Nm. When sizing Bi-parting units the stroke is the ordering stroke, see data page sheet E-4. Calculation Factors Series C O C k 1 [s 2 /m -1 ] k 2 [m -1 ] k 3 [m -1 ] k 4 [m -1 ] OSP-E25BHD OSP-E32BHD OSP-E50BHD M a Ms F [N] Service Life r r F A Mv OSP-BHD25 OSP-BHD32 OSP-BHD50 M = F r Bending moments are calculated from the centre of the linear actuator and F indicates actual force M = M stat + M dyn M s = M s, stat + M s, dyn d [km] M v = M v, stat + M v, dyn 16

20 Maximum Allowable Unsupported Length Placing of Mid-Section Support L Maximum Allowable Unsupported Length Stroke Length k L l y l X l Z Stroke Length The stroke lengths of the linear actuators are available in multiples of 5 mm up to 7000 mm Other stroke length are available on request. k L L k L k L l y l X l Z The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length, corresponding to the linear motion per one revolution of the drive shaft. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. When mechanical stops are required CONSULT FACTORY. k k * For Bi-parting version the max. load (L) is the total load of both carriers L = L carrier 1 + L carrier 2 k = Max. allowable distance between mountings/mid-section support for a given load L When loadings are below or up to the curve in the graph below the deflection will be max % of distance k Load L [N] = BHD-25ly 2 = BHD-32ly 3 = BHD-50ly 4 = BHD-25lx 5 = BHD-32lx 6 = BHD-50lx k [m] Max. distance 3 17

21 Belt Driven Linear Actuator Basic Unit Series OSP-E25BHD, -E32BHD, -E50BHD Connection shaft for intermediate drive shaft use (option) A økr Stroke *** A G x H (8x) S KO KP økn B B KF J X (10x) Y x ZZ (10x) Mounting holes for coupling housing** KU x KJ (4x) V CE EF M CF E EC C økt øks FB K 10.4 FH ** Note: Mounting holes for coupling housing/motor flange/ gearbox are placed on opposite side of carrier as standard. Placing on carrier side is optional. (For optional drive shaft/actuating directions, see ordering information on page data sheet E-6). Hollow shaft with keyway (option) Dimension Table (mm) KU x KJ (4x) Series KB* KC KJ KL KT KU OSP-E25BHD 16 H M8 OSP-E32BHD 22 H M10 OSP-E50BHD 32 H M12 *Other dimensions for KB on request, see ordering information on page data sheet E-6 økt KL KC økb Options Bi-Parting Version Series OSP-E25BHD-BP, -E32BHD-BP, -E50BHD-BP A Ordering-stroke*** A stroke / 2 KM (min) / KM (rec.) stroke / 2 B B ***Note: The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length of 50 mm to the stroke. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. When mechanical stops are required, external shock absorbers should be used.(see separate catalogue). Align the centreline of the shock absorber as closely as possible with the object s centre of gravity. Dimension Table (mm) Series A B C E G H J K M S V X Y CE CF EC EF FB FH KF KJ KM min KM rec KN KO KP KR KS* KT KU ZZ OSP-E25BHD M M h7 16 H7 82 M8 8 OSP-E32BHD M M h7 22 H7 106 M10 10 OSP-E50BHD M M h7 32 H7 144 M12 10 *Other dimensions for KS on request, see ordering information on page data sheet E-6 18

22 Series OSP-E..BHD with optional Integrated Planetary Gearbox Integrated Planetary Gearbox Features Highly compact and rigid solution fully integrated in the drive end housing Purpose designed for the BHD series Available with three standard ratios (3, 5 and 10) Very low backlash A wide range of available motor flanges Please contact your local HOERBIGER-ORIGA technical support for available motor flanges. Performance Overview Characteristics Unit Description OSP-E25BHD OSP-E32BHD OSP-E50BHD Ratio (1-stage) i 3/5/10 3/5/10 3/5/10 Max axial load F amax [N] Torsional rigidity (i=5) C t.21 [Nm/arcmin] 3, Torsional rigidity (i=3/10) C t.21 [Nm/arcmin] 2,8 7,5 20,5 Torsional backlash J t [arcmin] <12 <12 <12 Nominal input speed n nom [min -1 ] Max input speed n 1max [min -1 ] No-load running torque at Nominal input speed T 012 [Nm] <0,14 <0,51 <1,5 Lifetime [hours] Efficiency (1-stage) η [%] >97 >97 >97 Noise level (n 1 =3000 rpm) L PA [db] <70 <72 <74 Material: Aluminium (AL-H) / Steel (St-H) Dimensions NA NB NC NC (For options drive shaft/actuating direction, see ordering instructions on page 142) Dimension Table (mm) and additional Weight (kg) Series NA NB NC Weight (mass) [kg] OSP-E25BHD OSP-E32BHD OSP-E50BHD ,6 19

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24 Multi-Axis Connection System for Linear Drive Systems Series OSP-E Contents Description Page Overview Adapter plates Dimensions/Order Instructions Intermediate Drive Shafts 34 Dimensions/Order Instructions 21

25 The System Concept MULTI-AXIS CONNECTION SYSTEM SIMPLIFIES ENGINEERING AND INSTALLATION A completely new system for easy connection of OSP-E linear drives in multi-axis systems. MULTI-AXIS CONNECTIONS With a highly adaptable system for connection of linear drives in multi-axis arrangements, HOERBIGER-ORIGA offers design engineers complete flexibility. A wide range of adapter plates, profile mountings and intermediate drive shafts simplify engineering and installation. The connection system enables actuators to be mounted in carrier to carrier; carrier to profile; carrier to end cap mounting; and carrier to end cap configurations. Developed for the heavyduty belt drive series OSP-E..BHD, the system provides cross-connection with the same series and also other linear drive series in the ORIGA SYSTEM PLUS range. 22

26 The Components MULTI-AXIS CONNECTION SYSTEM Adapter Plate Type MA2-.. Intermediate Drive Shaft Type MAS-. Adapter Plate Type MA1-.. Adapter Plate Type MA1-..* For connecting carrier to carrier, carrier to profile mounting or carrier to end cap mounting. Adapter Plate Type MA1-.. Adapter Plate Type MA2-.. Adapter Plate Type MA Profile Mounting Type MAE-.. * For available standard combinations, see page 24 Combination C* Combination P* Combination EM* Combination C* Combination P* Combination EM* Adapter Plate Type MA2-..* For connecting carrier to end cap. Adapter Plate Type MA3-..* For connecting 90 carrier to profile mounting or carrier to end cap mounting. Combination E* Combination E* Combination P* Combination P* Combination EM* Combination EM* Intermediate Drive Shaft Type MAS-. 23

27 Combinations AVAILABLE MOUNTING COMBINATIONS Available Mounting Combinations Combination C* Combination P Combination E* Combination EM* Illustrations just show OSP-E..BHD examples OSP-E..BHD/BHD-BP OSP-E..B/S/BP Series Type C 1 P 2 E 3 EM 4 C 5 P 6 E 7 EM 8 C 9 P 10 E 11 EM 12 C 13 P 14 E 15 EM 16 C 17 P 18 E 19 EM 20 C 21 P 22 E 23 EM 24 OSP-E25BHD MA1-25 OSP-E32BHD MA1-32 OSP-E50BHD MA1-50 OSP-E25BHD MA2-25 OSP-E32BHD MA2-32 OSP-E50BHD MA2-50 OSP-EBHD25 MA3-25 OSP-EBHD32 MA3-32 OSP-EBHD50 MA3-50 Abbreviations: C = MAn to Carrier, P = MAn to Profile mounting, E = MAn to End cap, EM = MAn to End cap mounting (n=1,2,3) Values in superscript refer to corresponding adapter plate dimensions on pages e.g. Dimensions corresponding to combination option C for adapter plate MA1-50 connected to an OSP-E32BHD carrier are shown with Superscript number 5 on the MA1-50 adapter plate on page 27. Other combinations on request. The right to introduce technical modifications is reserved 24

28 Dimensions (mm) Adapter Plate Type MA (4x) 10 6 M6 (8x) M5 (26x) M8 (4x) 6.60 (16x) 11 7 Adapter Plate for OSP-E25 OSP ORIGA SYSTEM PLUS Type: MA ) 80 14) ) 1, 5, 8) 27 17, 21) 25 13) 27 16) 36 20) 40 24) ) 132 2) 156 6) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 5, corresponds to the option C for OSP-E32BHD actuator. The right to introduce technical modifications is reserved Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

29 Adapter Plate for OSP-E32 Dimensions (mm) Adapter Plate Type MA OSP ORIGA SYSTEM PLUS Type: MA ) ) M8 (8x) 64 8) 52 4) 48 12) 40 24) 36 20) 27 17,21) 64 1,5) 6.60 (20x) 11 7 M6 (16x) M5 (18x) 90 9) 92 18) ) 132 2) 156 6) ) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 5, corresponds to the option C for OSP-E32BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

30 Dimensions (mm) Adapter Plate Type MA1-50 M6 (14x) M5 (12x) (16x) 11 7 Adapter Plate for OSP-E50 OSP ORIGA SYSTEM PLUS ) 156 6) 132 2) ) M8 (8x) Type: MA ) 64 1,5) 27 21) 40 24) 40 12) 48 12) 40 12) 52 4) 64 8) 240 Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 5, corresponds to the option C for OSP-E32BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

31 Adapter Plate for OSP-E25 OSP ORIGA SYSTEM PLUS Dimensions (mm) Adapter Plate Type MA Type: MA (20x) (12x) ,15) 36 7,19) 70 23) 79 3) 100 7) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 3, corresponds to the option E for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

32 Dimensions (mm) Adapter Plate Type MA (8x) (28x) 11 7 Adapter Plate for OSP-E32 OSP ORIGA SYSTEM PLUS Type: MA ) 70 11,23) 36 7,19) 27 3) 100 7) ) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 3, corresponds to the option E for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

33 Adapter Plate for OSP-E50 OSP ORIGA SYSTEM PLUS Dimensions (mm) Adapter Plate Type MA Type: MA (24x) (8x) ) 36 7) 70 11,23) 79 3) 100 7) ) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 3, corresponds to the option E for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

34 Dimensions (mm) Adapter Plate Type MA M8 (4x) M5 (26x) M6 (10x) Adapter Plate for OSP-E25 OSP ORIGA SYSTEM PLUS Type: MA ) 52 4) 40 24) 36 20) 27 16) 80 14) 92 18) ) 132 2) 156 6) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 4, corresponds to the option EM for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

35 Adapter Plate for OSP-E32 OSP ORIGA SYSTEM PLUS Dimensions (mm) Adapter Plate Type MA Type: MA3-32 M8 (8x) ) ) 132 2) ) 92 18) 36 20) 40 24) 52 4) 64 8) 12) 48 12) 4012) 225 M5 (18x) M6 (16x) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 4, corresponds to the option EM for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

36 Dimensions (mm) Adapter Plate Type MA3-50 M5 (12x) Adapter Plate for OSP-E50 OSP ORIGA SYSTEM PLUS Type: MA ) ) 52 4) 48 12) M6 (14x) 40 12) 40 24) ) 132 2) 156 6) M8 (10x) ) Dimensions with Superscript values, refer to the corresponding available options detailed on page 24. e.g. Dimensions with Superscript number 4, corresponds to the option EM for OSP-E25BHD actuator. Order Instructions and Weight Description Weight(mass) [kg] Order No. Adapter Plate Type MA

37 Multi-Axis Accessories Complete Intermediate Drive Shaft Size 25, 32, 50 For Clamp Shaft with Connection Shaft Series OSP-E25BHD to E50BHD, Type MAS- CE ød H L ZR ød R L R1 (Ordering length) OSP ORIGA SYSTEM PLUS For Hollow Shaft with Keyway Series OSP-E25BHD to E50BHD, Type MAS- L ZR For Linear Drive Series OSP-E..BHD økb ød H ød R Note: For Series OSP-E..BHD with integrated gearbox, please contact your local HOERBIGER-ORIGA technical support. CE L R1 (Ordering length) For other series on request. Features Backlash-free shaft connection under pre-stress Design up to speed 1500 rpm Double cardan connection for larger displacements Easy to mount Material: Aluminium (AL-H) / Steel (St-H) Polyurethane/Hytrel Critical Speed vs for Coupling length [min -1 ] =MAS-50 =MAS-32 =MAS ,5 1 1,5 2 2,5 3 L ZR [m] Characteristics / Dimension Table (mm) Series Type Max Torque CE D H KB*** L ZR L R1 d R Order No. * [Nm] ** For Clamp shaft For Hollow shaft OSP-E25BHD MAS h7 < 3000 L ZR x OSP-E32BHD MAS h7 < 3000 L ZR x OSP-E50BHD MAS h7 < 3000 L ZR x * Complete with L R1 length in mm. Example: (L R1 length = 1200 mm) ** For higher torque requirement, please contact your local HOERBIGER-ORIGA technical support. *** Other dimensions for KB on request. See OSP-E..BHD basic unit, page data 18. sheet E The right to introduce technical modifications is reserved 1 = For Clamp Shaft with Connection Shaft 2 = For Hollow Shaft 34 Linear Drives see E

38 Accessories for BHD Linear Drive Systems Series OSP-E..BHD Contents Description Page End Cap Mountings 36 Mid-Section Support 37 Adaptor Profile 38 T-Nut Profile 39 Motor Mountings Coupling Housing 40 Profile Mountings 41 35

39 Linear Drive Accessories End Cap Mountings Size 25, 32, 50 Series OSP-E25BHD to E32BHD: Type C25, C32 øu OSP ORIGA SYSTEM PLUS AB AE AF E DG AC AD For Linear Drive with integrated Roller Guide Series OSP-E..BHD On the end-face of each end cap there are eight threaded holes for mounting the actuator. Series OSP-E50BHD: Type C50 Material: Anodized aluminium. E øu The mountings are supplied in pairs. AF AB AG DG AE AC AD Dimension Table (mm) Series Type E ØU AB AC AD AE AF AG DG Order No. * OSP-E25BHD C OSP-E32BHD C OSP-E50BHD C (*= Pair 36

40 Linear Drive Accessories Mid-Section Support Series OSP-E25BHD to E50BHD: Type E1 (Mounting from above / below with 2 through holes) Size 25, 32, 50 DQ OSP ORIGA SYSTEM PLUS For Linear Drive with intergrated Roller Guide Series OSP-E..BHD DH DO DP EN EF EQ DK RE DM DN øu DR AF Note on Types E1 and D1: The mid-section support can also be mounted on the underside of the actuator, in which case its distance from the center of the actuator is different. Series OSP-E25BHD to E50BHD: Type D1 (Mountings from below with 2 screws) For design notes, see page 17 Stainless steel version on request DQ DH EQ EM AF DO DP AF RE RE R DF DT Dimension Table (mm) Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE Order No. Type E1 Type D1 OSP-E25 M OSP-E32 M OSP-E50 M

41 Linear Drive Accessories Adaptor Profile Dimensions Series OSP-E Size 25, 32, 50 Drive Profile X OSP ORIGA SYSTEM PLUS C For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD Adaptor Profile OSP A universal attachment for mounting of additional items Solid material Dimensions Series OSP-E..BHD Drive Profile A B C A B L F D E X L D E RE F Dimension Table (mm) Series A B C D E F L X RE Order No. Standard Stainless OSP-E M OSP-E M OSP-E M TThe right to introduce technical modifications is reserved 38

42 Dimensions Series OSP-E Drive Profile Linear Drive Accessories T-Nut Profile Size 25, 32, 50 TA TB TD OSP ORIGA SYSTEM PLUS TL TH TG TF TE 45 For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD T-Nut Profile OSP A universal attachment for mounting with standard T-Nuts Dimensions Series OSP-E..BHD Drive Profile TC TA TB TD TC TL TE 45 The right to introduce technical modifications is reserved Dimension Table (mm) RE TH TG TF Series RE TA TB TC TD TE TF TG TH TL Order No. Standard Stainless OSP-E OSP-E OSP-E

43 Linear Drive Accessories Motor Mountings Coupling Housing Coupling Housing (for motor) (Motor flange) (Gear) (Motor) Size 25, 32, 50 OSP ORIGA SYSTEM PLUS MQ MQ MA For Series OSP-E..BHD The coupling housing is the mounting base for the gear or for the motor. Motor Flange (Semi-finished) Dimension Table (mm) Series MA MQ Order No. OSP-E25BHD OSP-E32BHD OSP-E50BHD Motor Flange (Semi-finished) Size 25, 32, 50 øme MB For Series OSP-E..BHD The semi-finished motor flange match the coupling housing above and has to be machined to fit actual gear or motor type. Motor flanges suitable for the available range of gears, servo and stepper motors will be found together with technical data and dimensions on gears, motors and drives, see separate catalogues. MC Dimension Table (mm) ømd ømu ømv MH Series MB MC MD ME MH MU MV Order No. OSP-E25BHD OSP-E32BHD OSP-E50BHD For Linear Drives see E 40

44 Series OSP-E25 to E50, Type MAE-.. Series OSP-E.. DQ U Linear Drive Accessories Profile Mountings Size 25, 32, 50 DH DO DO DP DK DM DR AF OSP ORIGA SYSTEM PLUS DN For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD Series OSP-E..BHD DQ Material: Anodized aluminum U Stainless steel version on demand. DH AF The mountings are supplied in pairs. DO DO DP DK DM DR Weight (mass) [kg] Type Weight (mass) [kg] (pair) RE DN MAE MAE MAE Dimension Table (mm) Series Type R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE Order No. OSP-E25 MAE-25 M OSP-E32 MAE-32 M OSP-E50 MAE-50 M The right to introduce technical modifications is reserved 41

45 42

46 Linear Actuator with Toothed Belt Series OSP-E..B Contents Description Page Overview Technical Data Dimensions 50 43

47 The System Concept ELECTRIC LINEAR ACTUATOR FOR POINT-TO-POINT APPLICATIONS A completely new generation of linear drives which can be integrated into any machine layout neatly and simply. Linear Actuator with Toothed Belt Advantages: Precise path and position control High speed operation Easy installation Low maintenance Ideal for precise point-to-point and reciprocating applications Features: Integrated drive and guidance system Long available strokes Complete motor and control packages Diverse range of accessories and mountings Bi-parting and special options available Belt wheel Threaded mounting holes Drive shaft Toothed belt Slotted profile with dovetail grooves Ball bearing Threaded holes for motor mounting (on two sides) 44

48 PROLINE The compact aluminium roller guide for high loads and velocities. Low friction support rings Threaded holes Belt tension adjustment Permanent magnet for position sensing Load carrier POWERSLIDE Roller bearing precision guidance for smooth travel and high dynamic or static loads. GUIDELINE linear guides for heavy duty applications. The dovetailed mounting rails of the new linear actuator expand its function into that of a universal system carrier. Modular system components are simply clamped on. 45

49 Accessories OPTIONS AND ACCESSORIES SERIES OSP-E, BELT DRIVEN STANDARD VERSIONS OSP-E..B Standard carrier with integral guidance. Dovetail profile for mounting of accessories and the actuator itself. MOUNTINGS FOR OSP-E25 TO E50 CLEVIS MOUNTING Page 60 Carrier mounting for driving loads supported by external linear guides. INVERSION MOUNTING Page 66 The inversion mounting, mounted on the carrier, transfers the driving force to the opposite side, e.g. for dirty environments. BASIC ACTUATOR OPTIONS DRIVE SHAFT OPTIONS END CAP MOUNTING Page 61 For end-mounting of the actuator MID-SECTION SUPPORT Page 62 For supporting long actuators or mounting the actuator on the dovetail grooves. The right to introduce technical modifications is reserved 46

50 Characteristics Characteristics Symbol Unit Description General Features Type Linear Actuator with Toothed Belt Series OSP-E..B Mounting See drawings Ambient ϑ min C -30 Temperature range ϑ max C +80 Weight (mass) kg See table Installation In any position Slotted profile Extruded anodized aluminium Toothed belt Steel-corded polyurethane Belt wheels Aluminium Sealing band Hardened stainless steel Screws, nuts Zinc plated steel Mountings Zinc plated steel and aluminium Encapsulation class IP 54 Material Weight (mass) kg and Inertia Linear Actuator with Toothed Belt Series OSP-E..B Size 25, 32, 50 OSP ORIGA SYSTEM PLUS Standard Versions: Standard carrier with integral guidance. Dovetail profile for mounting of accessories and the actuator itself. Series Weight (mass) kg] Inertia [x 10-6 /kgm 2 ] At stroke 0 m Add per metre stroke Moving mass At stroke 0 m Add per metre OSP-E OSP-E OSP-E Special Versions: Position of Drive Shafts The right to introduce technical modifications is reserved Installation Instructions Use the threaded holes in the end cap for mounting the linear actuator. See if mid-section supports are needed using the maximum allowable un-supported length graph on page 49. At least one end cap must be secured to prevent axial sliding when midsection support is used. When the linear actuator is moving an externally guided load, the clevis mounting should be used (see page 60). The linear actuators can be fitted with the standard carrier mounting facing in any direction. To prevent contamination such as fluid ingress, the actuator should be fitted with its sealing band facing downwards. The inversion mounting can be fitted to transfer the driving force to the opposite side (see page 66). Maintenance All moving parts are long-term lubricated for a normal operational environment. We recommend a check and lubrication of the linear actuator, and if necessary a change of the toothed belt and wear parts, after an operation time of hours of operation or km, depending on the type of application. Additional greasing is easily done by using nipples in the slotted profile. Please see separate instructions. Start Up The products in this datasheet should not be operated until the machine/ application in which they are used has passed necessary inspection. 47

51 Sizing Performance Overview Maximum Loadings Performance Overview Characteristics Unit Description Size OSP-E25B OSP-E32B OSP-E50B Max. speed [m/s] Linear motion per revolution, [mm] drive shaft Max. rpm, drive shaft [min -1 ] Max. effective action force F A at speed < 1 m/s: [N] m/s: [N] > 2 m/s: [N] Max. allowable torque at speed < 1 m/s: [Nm] ,0 1-2 m/s: [Nm] > 2 m/s: [Nm] Torque Reduction factor K 1 * [Nm. m] Max. acceleration/deceleration [m/s 2 ] Repeatability [mm] ±0,05 ±0.05 ±0.05 Max. standard stroke length (L)* [m] ** * Note: Maximum allowable torque is speed and stroke length dependent, use the lowest of max. values of table above and formula below. ** OSP-E50B longer strokes available - contact tech support. K Max. allowable torque on drive shaft = 1 [Nm] F2 Required L [m] Maximum Allowable Static Loadings L M Ms F A Mv r r M = F r. Bending moments are calculated from the centre of the linear actuator Size Max. applied load L [N] Max. moments [Nm] M M s M v OSP-E25B OSP-E32B OSP-E50B Combined Loadings If several forces and moments are applied to the linear actuator simultaneously, then the following equation must be fulfilled in addition to the maximum loadings stated above. L M M s M v L (max) M (max) M (max) M (max) s v 48

52 Maximum Allowable Unsupported Length Placing of Mid-Section Support L Maximum Allowable Unsupported Length Stroke Length k k = Maximum allowable distance between mountings/mid-section support for a given load (L) k L k Stroke Lengths The stroke lengths of the linear actuators are available in multiples of 5 mm up to 3000 mm for size 25 and up to 5000 mm for size 32 and 50. Other stroke lengths are available on request. The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length, corresponding to the linear motion per one revolution of the drive shaft. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. When mechanical stops are required, CONSULT FACTORY. Load L [N] OSP-E25 OSP-E32 OSP-E50 Mounting on the Drive Shaft Do not expose the drive shaft to uncontrolled axial or radial forces when mounting coupler or belt wheel, a steadying block should be used. Belt wheels Minimum allowable number of teeth Z (AT5) at maximum applied torque. Min. Z (AT5) Min.ø (mm) Max. distance k [m] Size Min. Z Min. ø (When loadings are below or up to the curve in the above graph the deflection will be max. 0.2 % of distance k.) Also note maximum applied load in the chart on page 48. OSP-E25B OSP-E32B OSP-E50B

53 Belt Driven Linear Actuator - Basic Unit Series OSP-E25B, -E32B, -E50B Overall length = (2 x A) + stroke (does not include any safety stroke) Mounting holes for motor mounting stroke* (2 sides) KP x H (4x) økj End Cap Size 50 FH K Drive Shaft Options 0 = (Standard) FB 10,4 1 = 2 = (For options on drive shaft, see ordering information on page 142) * The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length, corresponding to the linear motion per one revolution of the drive shaft. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. Standard Carrier Mounting Series OSP-E25B, -E32B, -E50B J X When mechanical stops are required CONSULT FACTORY. Y x ZZ V M S Dimension Table (mm) Series A B C E G H J K M S V X Y CF FB FH KB KC KE KF KG KH KJ KL KP ZZ OSP-E25B M M j H7 24 M5 8 OSP-E32B M M j H7 26 M6 10 OSP-E50B M M h H7 34 M

54 Linear Actuator with Toothed Belt and Bi-Parting Carriers Series OSP-E..BP Contents Description Page Overview Technical Data Dimensions 58 51

55 The System Concept ELECTRIC LINEAR ACTUATOR FOR SYNCHRONIZED BI-PARTING APPLICATIONS A completely new generation of linear drives which can be integrated into any machine layout neatly and simply. Linear Actuator with Toothed Belt and Bi-Parting Carriers Advantages: Precise synchronized bi-parting movements Precise path and position control High speed operation Easy installation Low maintenance Ideal for centering and door operating applications Features: Integrated drive and guidance system Complete motor and control packages Diverse range of accessories and mountings Special options available Threaded holes Standard carrier mounting Stainless steel sealing band Ball bearing Threaded mounting holes Permanent magnet for position sensing Slotted profile with dovetail grooves Threaded holes for motor mounting (on two sides) Drive shaft 52

56 Low friction support rings Belt tension adjustment Standard carrier mounting Threaded holes PROLINE The compact aluminium roller guide for high loads and velocities. Load carrier Nippels for maintenance greasing POWERSLIDE Roller bearing precision guidance for smooth travel and high dynamic or static loads. Toothed belt The dovetailed mounting rails of the new linear actuator expand its function into that of a universal system carrier. Modular system components are simply clamped on. GUIDELINE linear guides for heavy duty applications. Shock Absorbers for smooth absorption of kinetic energy. 53

57 Accessories OPTIONS AND ACCESSORIES SERIES OSP-E, BI-PARTING BELT DRIVEN STANDARD VERSIONS OSP-E..BP Standard carrier with integral guidance. Dovetail profile for mounting of accessories and the actuator itself. MOUNTINGS FOR OSP-E25 TO E50 CLEVIS MOUNTING Page 60 Carrier mounting for driving loads supported by external linear guides. INVERSION MOUNTING Page 66 The inversion mounting, mounted on the carrier, transfers the driving force to the opposite side, e.g. for dirty environments.. BASIC ACTUATOR OPTIONS END CAP MOUNTING Pages 61 For end-mounting of the actuator DRIVE SHAFT OPTIONS MID-SECTION SUPPORT Page 62 For supporting long actuators or mounting the actuator on the dovetail grooves. The right to introduce technical modifications is reserved 54

58 Characteristics Characteristics Symbol Unit Description General Features Type Bi-Parting Belt-Driven for synchronized bi-parting movements Series OSP-E..BP Mounting See drawings Ambient ϑ min C -30 Temperature range ϑ max C +80 Weight (mass) kg See table Installation In any position Slotted profile Extruded anodized aluminium Toothed belt Steel-corded polyurethane Belt wheels Aluminium Sealing band Hardened stainless steel Screws, nuts Zinc plated steel Mountings Zinc plated steel and aluminium Encapsulation class IP 54 Material Weight (mass) kg and Inertia Series Weight (mass) kg] Inertia [x 10-6 /kgm 2 ] At stroke 0 m Add per metre stroke Moving mass At stroke 0 m Add per metre OSP-E25BP OSP-E32BP OSP-E50BP Linear Actuator with Toothed Belt and Bi-Parting Carriers Series OSP-E..BP Size 25, 32, 50 OSP ORIGA SYSTEM PLUS Standard Versions: Standard carrier with integral guidance. Dovetail profile for mounting of accessories and the actuator itself. Special Versions: Position of Drive Shafts The right to introduce technical modifications is reserved Installation Instructions Use the threaded holes in the end cap for mounting the linear actuator. See if mid-section supports are needed using the maximum allowable un-supported length graph on page 57. At least one end cap must be secured to prevent axial sliding when midsection support is used. When the linear actuator is moving an externally guided load, the clevis mounting should be used (see page 60). The linear actuators can be fitted with the standard carrier mounting facing in any direction. To prevent contamination such as fluid ingress, the actuator should be fitted with its sealing band facing downwards. The inversion mounting can be fitted to transfer the driving force to the opposite side (see page 66). Maintenance All moving parts are long-term lubricated for a normal operational environment. We recommend a check and lubrication of the linear actuator, and if necessary a change of the toothed belt and wear parts, after an operation time of hours of operation or km, depending on the type of application. Additional greasing is easily done by using nipples in the slotted profile. Please see separate instructions. Start Up The products in this datasheet should not be operated until the machine/ application in which they are used has passed necessary inspection. 55

59 Sizing Performance Overview Maximum Loadings Performance Overview Characteristics Unit Description Size OSP-E25BP OSP-E32BP OSP-E50BP Max. speed [m/s] Linear motion per revolution, [mm] drive shaft Max. rpm, drive shaft [min -1] Max. effective action force F A at speed <1 m/s [N] m/s [N] >2 m/s [N] Max. allowable torque at speed <0.1 m/s [Nm] 0,9 2, m/s [Nm] >2 m/s [Nm] Torque Reduction factor K 1 * [Nm. m] Max. acceleration/deceleration [m/s 2 ] Repeatability [mm] ±0.05 ±0.05 ±0.05 Max. standard stroke length (L)* [m] * Note: Maximum allowable torque is speed and stroke length dependent, use the lowest of max. values of table above and formula below. K Max. allowable torque on drive shaft = 1 [Nm] F2 Required L [m] Maximum Allowable Static Loadings * L M Ms F A Mv r r M = F r. Bending moments are calculated from the centre of the linear actuator Size Max. applied load L [N] Max. moments [Nm] M M s M v OSP-E25BP OSP-E32BP OSP-E50BP Combined Loadings If several forces and moments are applied to the linear actuator simultaneously, then the following equation must be fulfilled in addition to the maximum loadings stated above. L M M s M v L (max) M (max) M (max) M (max) s v 56

60 Maximum Allowable Unsupported Length Placing of Mid-Section Support L L Maximum Allowable Unsupported Length Stroke Length Load L [N] k L k = Maximum allowable distance between mountings/mid-section support for a given load (L). The max. load (L) is the total load of both carriers L = L carrier 1 + L carrier 2 k L k Stroke Lengths The stroke lengths of linear actuators are available in multiples of 5 mm up max. 2 x 2500 mm (OSP-E25BP: max. 2 x 1500 mm). Other stroke lengths are available on request. The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length, corresponding to the linear motion per one revolution of the drive shaft. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. When mechanical stops are required, CONTACT FACTORY. OSP-E25BP OSP-E32BP OSP-E50BP Mounting on the Drive Shaft Do not expose the drive shaft to uncontrolled axial or radial forces when mounting coupler or belt wheel, a steadying block should be used. Belt wheels Minimum allowable number of teeth Z (AT5) at maximum applied torque. Min. Z (AT5) Min.ø (mm) Max. distance k [m] Size Min. Z Min. ø (When loadings are below or up to the curve in the above graph the deflection will be max. 0.2 % of distance k.) Also note maximum applied load in the chart on page 56. OSP-E25BP OSP-E32BP OSP-E50BP

61 Belt Driven Linear Actuator - Basic Unit Series OSP-E25BP, -E32BP, -E50BP Overall length = (2 x A) + stroke (does not include any safety stroke) Mounting holes for motor mounting (2 sides) KP x H (4x) A stroke/2 Ordering stroke* KM (min) / KM recom. stroke/2 A End Cap Size OSP-E50 K FH FB 10,4 Drive Shaft Options 0 = (Standard) 1 = 2 = (For options on drive shaft, see ordering information on page 142) * The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length, corresponding to the linear motion per one revolution of the drive shaft. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. Standard Carrier Mounting Series OSP-E25, -E32, -E50 J X M S Y x ZZ Dimension KM (mm) Size KM min KM rec V Dimension Table (mm) Series A B C E G H J K M S V X Y CF FB FH KB KC KE KF KG KH KJ KL KM min KP ZZ OSP-E25BP M M j H M5 8 OSP-E32BP M M j H M6 10 OSP-E50BP M M6 92, h H M

62 Accessories for Linear Belt Drive Systems Series OSP-E Contents Description Page Clevis Mounting 60 End Cap Mountings 61 Mid-Section Support 62 End Cap Mountings (for Linear Drives with guides) Mid-Section Support (for Linear Drives with guides) 65 Inversion Mounting 66 Adaptor Profile 67 T-Nut Profile 68 Profile Mountings 69 59

63 Series OSP-E25 to E32 OO J SS NN NN PP HH MM UU Linear Drive Accessories Clevis Mounting KK LL Size 25, 32, 50 ST TT OSP ORIGA SYSTEM PLUS Q For Linear Drives Series OSP-E Belt Series OSP-E Screw øt ør x 90 Series OSP-E50 KK OO J SS NN LL NN PP HH MM UU When external guides are used, parallelism deviations can lead to mechanical strain on the piston. This can be avoided by the use of a clevis mounting. In the drive direction, the mounting has very little play. Freedom of movement is provided as follows: Tilting in direction of movement ST Vertical compensation Tilting sideways Horizontal compensation A stainless steel version is also available. Q øt Dimension Table (mm) Series J Q T ør HH KK LL MM NN* OO PP SS ST TT UU Order No. Standard Stainless OSP-E M OSP-E M OSP-E M * Dimension NN gives the possible plus and minus play in horizontal and vertical movement, which also makes tilting sideways possible. Tilting in direction of movement Vertical compensation Tilting sideways Horizontal compensation Please note: When using additional inversion mountings, take into account the dimensions on page 66. The right to introduce technical modifications is reserved 60

64 Series OSP-E25 to E32: Type A1 øu Linear Drive Accessories End Cap Mountings Size 25, 32, 50 E AF AB CL AE AC OSP ORIGA SYSTEM PLUS DG AD For Linear Drive Series OSP-E Belt Series OSP-E Screw * Series OSP-E50: Type C1 On the end-face of each end cap there are four threaded holes for mounting the actuator. The hole layout is square, so that the mounting can be fitted to the bottom, top or either side. E AE AF øu Material: Series OSP-25 to 32: Galvanised steel. Series OSP-50: Anodized aluminium. AB E AC AD The mountings are supplied in pairs. DG Dimension Table (mm) The right to introduce technical modifications is reserved Series E ØU AB AC AD AE AF CL DG Order No. Type A1 Type C1 OSP-E OSP-E OSP-E * Important: With the OSP-E Screw series, the end cap mounting can only be used at the opposite end of the drive shaft. We recommend the application of two mid section supports (page 65) at the drive shaft end of the actuator. 61

65 Linear Drive Accessories Mid-Section Support Size 25, 32, 50 Series OSP-E25, E32, E50, Type E1 (Mounting from above / below with 2 through holes) DQ DH øu OSP ORIGA SYSTEM PLUS DP EN EF EQ For Linear Drive Series OSP-E Belt Series OSP-E Screw Note on Types E1 and D1: The mid-section support can also be mounted on the underside of the actuator, in which case its distance from the centre of the actuator is different. For design notes, see pages 49, 57 and 77 Series OSP-E25, E32, E50, Type D1 (Mountings from below with 2 screws) DQ Stainless steel version on request DH EQ AF DO DM DN DK DR EM DT AF DO DP AF R DF Dimension Table (mm) Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ Order No. Type E1 Type D1 OSP-E25 M OSP-E32 M OSP-E50 M The right to introduce technical modifications is reserved 62

66 Overview Mounting Type Type OSP Guides Type SLIDELINE POWERSLIDE PROLINE MULTIBRAKE / 25/ 25/ 32/ 32/ 50/ 50/ End cap mounting Type A1 Linear Drive Accessories Mountings for Linear Drives fitted with OSP-guides Type A2 O O Type A3 O O O End cap mounting, Type B1 X X X X X X X reinforced Type B3 OSP ORIGA SYSTEM PLUS For Linear Drive Series OSP-E Belt Series OSP-E Screw * Type B4 O O End cap mounting Type C1 X X X Type C2 O Type C3 O Type C4 O Mid section support, Type D1 X X X X X X X X X X small Mid section support, Type E1 X X X X X X X X X X wide Type E2 O O O Type E3 O O O O Type E4 O O O The right to introduce technical modifications is reserved X = carriage mounted in top (12 o'clock position) O = carriage mounted in lateral (3 or 9 o'clock position) = available components * Important: With the OSP-E Screw series, end cap mountings type A, B and C can only be used at the opposite end of the drive shaft. Please use midsupports (page 65). 63

67 End cap mountings * Four internal screw threads are located in the end faces of all OSP actuators for mounting the drive unit. End cap mountings may be secured across any two adjacent screws. Series OSP E25, E32: Type A øu E Material: Series OSP-25, 32: zinc plated steel Series OSP-50: anodized aluminium Supplied in pairs. AF AF AF AB DG CL AE AE AE Type A1 Type A2 Type A3 AC AD Series OSP E25, E32: Type B øu AF AF AF CL AE AE AE E AB DG Type B1 Type B3 Type B4 AC AD Dimension Table (mm) Dimensions AE and AF (Dependant on the mounting type) Series OSP E50: Type C Mount Dimensions type AE for size AF for size A A A B B3 B C C C C AF AF AF AF E AB E DG AE AE AE AE Type C1 Type C2 Type C3 Type C4 AC AD øu Dimension Table (mm) Series E øu AB AC AD CL D OSP-E OSP-E OSP-E * see mounting instructions on page 63 64

68 Series OSP-E25, E32, E50: Type E. (Mounting from above / below using a cap screw) Mid section supports Information regarding type E1 and D1: DQ Mounting of the mid section supports is also possible on the lower side of the drive. In this case, please note the new centre line dimensions. DH Type E1 Type E2 Type E3 Type E4 DO DR DR DR DR EN EF EQ DK øu AF AF AF AF Stainless steel version on request. DP DM DN Series OSP-E25, E32, E50: Type D1 (Mounting from below with thread screw) DH DO DP EQ EM DQ R DT AF Dimension Table (mm) Dimensions DR und AF (Dependant on the mounting type) Mount. Dimensions type DR for size AF for size D E E AF DF E E Dimension Table (mm) Series R U DF DH DK DM DN DO DP DQ DT EF EM EN EQ OSP-E25 M OSP-E32 M OSP-E50 M Order instruction for mountings Type A Type B Type C Type D Type E Mounting type Order No. (versions) size A A A B B3 B C C C C D E E E E

69 Linear Drive Accessories Inversion Mounting Series OSP-E25, E32 BC Size 25, 32, 50 BE OSP ORIGA SYSTEM PLUS Y x ZZ X BH BJ For Linear Drive Series OSP-E Belt Series OSP-E Screw V In dirty environments, or where there are special space problems, inversion of the cylinder is recommended. The inversion bracket transfers the driving force to the opposite side of the cylinder. The size and position of the mounting holes are the same as on the standard cylinder. Series OSP-E50 BC Stainless steel version on demand. BE Please note: Other components of the OSP system such as mid-section supports, proximity switches can still be mounted on the free side of the cylinder. Y x ZZ X BH BJ Important Note: May be used in combination with Clevis Mounting, ref. page 60. V Dimension Table (mm) Series V X Y BC BE BH BJ ZZ Order No. OSP-E M OSP-E M OSP-E M The right to introduce technical modifications is reserved 66

70 Dimensions Series OSP-E Linear Drive Accessories Adaptor Profile Drive Profile Size 25, 32, 50 X C OSP ORIGA SYSTEM PLUS L F D E For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD Adaptor Profile OSP A universal attachment for mounting of additional items Solid material Dimensions Series OSP-E..BHD Drive Profile A B C A B X L D E RE F TThe right to introduce technical modifications is reserved Dimension Table (mm) Series A B C D E F L X RE Order No. Standard Stainless OSP-E M OSP-E M OSP-E M

71 Linear Drive Accessories T-Nut Profile Size 25, 32, 50 Dimensions Series OSP-E Drive Profile OSP ORIGA SYSTEM PLUS TA TB TD For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD TL TH TG TF TE 45 T-Nut Profile OSP A universal attachment for mounting with standard T-Nuts Dimensions Series OSP-E..BHD Drive Profile TC TA TB TD TC TL TE 45 Dimension Table (mm) Series RE TA TB TC TD TE TF TG TH TL Order No. Standard Stainless OSP-E OSP-E OSP-E RE TH TG TF The right to introduce technical modifications is reserved 68

72 Series OSP-E25 to E50, Type MAE-.. Series OSP-E.. DQ U Linear Drive Accessories Profile Mountings Size 25, 32, 50 DH DO DO DP DK DM DR AF OSP ORIGA SYSTEM PLUS Series OSP-E..BHD DN For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD DQ U Material: Anodized aluminum Stainless steel version on demand. DH AF The mountings are supplied in pairs. DO DO DP DK DM DR Weight (mass) [kg] Type Weight (mass) [kg] (pair) RE DN MAE MAE MAE Dimension Table (mm) Series Type R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE Order No. OSP-E25 MAE-25 M OSP-E32 MAE-32 M OSP-E50 MAE-50 M The right to introduce technical modifications is reserved 69

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74 Linear Actuator with Ball Screw Series OSP-E..S Contents Description Page Overview Technical Data Dimensions 79 71

75 The System Concept ELECTRIC LINEAR ACTUATOR FOR HIGH ACCURACY APPLICATIONS A completely new generation of linear drives which can be integrated into any machine layout neatly and simply. Linear Actuator with Ball Screw Advantages: Accurate path and position control High force output Easy installation Low maintenance Excellent slow speed characteristics Ideal for precise traverse operations (e.g. machine feeds) and lifting applications Features: Integrated drive and guidance system Complete motor and control packages Diverse range of accessories and mountings Optimal screw pitches Stainless steel sealing band Ball bearing End cap screws with threaded mounting holes Ball nut Drive shaft Ball screw Slotted profile with dovetail grooves 72

76 PROLINE The compact aluminium roller guide for high loads and velocities. SLIDELINE Combination with linear guides provides for heavier loads. Low friction support rings Standard carrier mounting Threaded holes Load carrier Permanent magnet for position sensing The dovetailed mounting rails of the new linear actuator expand its function into that of a universal system carrier. Modular system components are simply clamped on. POWERSLIDE Roller bearing precision guidance for smooth travel and high dynamic or static loads. GUIDELINE linear guides for heavy duty applications 73

77 Accessories OPTIONS AND ACCESSORIES SERIES OSP-E, SCREW-DRIVEN STANDARD VERSIONS OSP-E..S Standard carrier with integral guidance. Dovetail profile for mounting of accessories and the actuator itself. MOUNTINGS FOR OSP-E25 TO E50 CLEVIS MOUNTING Page 82 Carrier mounting for driving loads supported by external linear guides. INVERSION MOUNTING Page 88 The inversion mounting, mounted on the carrier, transfers the driving force to the opposite side, e.g. for dirty environments. BASIC ACTUATOR OPTIONS END CAP MOUNTING Pages 83 For end-mounting of the actuator BALL SCREW PITCH The ball screws are available in various pitches. OSP-E25 in 5 mm, OSP-E32 in 5 or 10 mm and OSP-E50 in 5, 10, 25, 50 mm pitch. MID-SECTION SUPPORT Page 84 For supporting long actuators or mounting the actuator on the dovetail grooves. The right to introduce technical modifications is reserved 74

78 Characteristics Characteristics Symbol Unit Description General Features Type Linear Actuator with Ball Screw Series OSP-E..S Mounting See drawings Operating ϑ min C -20 temperature range ϑ max C +80 Weight (mass) kg See table Installation In any position Slotted profile Extruded anodized aluminium Ball screw Hardened steel Ball nut Hardened steel Sealing band Hardened stainless steel Guide bearings Low friction plastic Screws, nuts Zinc plated steel Mountings Zinc plated steel and aluminium Encapsulation class IP 54 Material Linear Actuator with Ball Screw Series OSP-E..S Size 25, 32, 50 OSP ORIGA SYSTEM PLUS Weight (mass) kg and Inertia Series Weight (mass) kg] Inertia [x 10-6 /kgm 2 ] At stroke 0 m Add per metre stroke Moving mass At stroke 0 m Add per metre OSP-E25S OSP-E32S OSP-E50S Standard Version: Standard carrier with own internal guidance Dovetail grooves for mounting accessories and the drive itself Travel per rotation of threaded spindle: Type OSP-E25 : 5 mm Type OSP-E32: 5,10 mm Type OSP-E50: 5,10, 25, 50 mm The right to introduce technical modifications is reserved Installation Instructions Use the threaded holes in the free end cap and a mid-section support close to the motor end for mounting the linear actuator. See if mid-section supports are needed using the maximum allowable un-supported length graph on page 77. At least one end cap must be secured to prevent axial sliding when mid-section support is used (see page 84). When the linear actuator is moving an externally guided load, the clevis mounting should be used. The linear actuators can be fitted with the standard carrier mounting facing in any direction. To prevent contamination such as fluid ingress, the actuator should be fitted with its sealing band facing downwards. The inversion mounting can be fitted to transfer the driving force to the opposite side (see page 88). Maintenance All moving parts are long-term lubricated for a normal operational environment. We recommend a check and lubrication of the linear actuator, and if necessary a change of worn parts, after every 24th month or 3000 km travel of distance, depending on the type of application. Please see separate instructions. Start Up The products in this datasheet should not be operated until the machine/ application in which they are used has passed necessary inspection. 75

79 Sizing Performance Overview Maximum Loadings Performance Overview Characteristics Unit Description Series OSP-E25S OSP-E32S OSP-E50S Pitch [mm] Max. speed [m/s] Linear motion per revolution, [mm] drive shaft Max. rpm, drive shaft [min -1] Max. effective action force F A [N] Corresponding torque [Nm] on drive shaft Max. allowable torque [Nm] on drive shaft Typical repeatability [mm] ±0.05 ±0.05 ±0.05 Max. Standard stroke length [m] Screw Ø [mm] Maximum Allowable Loadings L M Ms F A Mv r r M = F r. Bending moments are calculated from the centre of the linear actuator and F indicates actual force. Size Max. applied load [N] Max. moments [Nm] L M M s M v OSP-E OSP-E OSP-E Combined Loadings. If several forces and moments are applied to the linear actuator simultaneously, then the following equation must be fulfilled in addition to the above stated maximum loadings. L M M s M v L (max) M (max) M (max) M (max) s v 76

80 Maximum Allowable Unsupported Length Placing of Mid-Section Support L Maximum Allowable Unsupported Length Stroke Length k k = Maximum allowable distance between mountings/mid-section support for a given load (L) k L k Stroke Lengths The stroke lengths of the linear actuators are available in multiples of 1 mm up to 1100 mm for size 25, up to 2000 mm for size 32 and up to 3200 mm for size 50. Other stroke lengths are available on request. The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length of 25 mm to the stroke. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. When mechanical stops are required, CONTACT FACTORY. Load L [N] OSP-E25S OSP-E32S OSP-E50S Mounting on the Drive Shaft Do not expose the drive shaft to uncontrolled axial or radial forces when mounting coupling or belt wheel, a steadying block should be used. Belt wheels Minimum allowable number of teeth (AT5) and diameter of belt wheel at maximum applied torque. Min. Z (AT5) Min. Ø (mm) Max. distance k [m] When loadings are below or up to the curve in the above graph the deflection will be max. 0,2 % of distance k.) Also note maximum applied load in the chart on page 76. Size Min. Z Min. Ø OSP-E25S OSP-E32S OSP-E50S

81 Maximum RPM per Stroke for Critical Speed OSPE Speed [mm/s] OSPE Speed [mm/s] OSPE Speed [mm/s] Stroke 25 pitch 32 pitch pitch 50 pitch pitch pitch pitch rpm 5 rpm 5 10 rpm stroke rpm Speed [mm] [rev/min] [mm/s] 78

82 Screw-Driven Linear Actuator Basic Unit Series OSP-E25S, -E32S, -E50S Overall length = (2 x A) + stroke (does not include any safety stroke) stroke* End Cap Size OSP-E50 FH K FB 10,4 * The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length of 25 mm to the stroke. The use of AC motor with frequency converter drives normally requires a larger extra length than that required for servo systems. For advise, please contact your local HOERBIGER-ORIGA technical support department. Standard Carrier Mounting Series OSP-E25S, -E32S, -E50S J X M S Y x ZZ V Dimension Table (mm) Series A B C E G H J K M S V X Y CF FB FH KB KL KM KN ZZ OSP-E25S M M h OSP-E32S M M h OSP-E50S M M h

83 80

84 Accessories for Linear Drive Systems (Mountings, Sensors) Series OSP-E Ballscrew Contents Description Page Clevis Mounting 82 End Cap Mountings 83 Mid-Section Support 84 End Cap Mountings (for Linear Drives with guides) Mid-Section Support (for Linear Drives with guides) 87 Inversion Mounting 88 Adaptor Profile 89 T-Nut Profile 90 Profile Mountings 91 81

85 Series OSP-E25 to E32 OO J SS NN NN PP HH MM UU Linear Drive Accessories Clevis Mounting KK LL Size 25, 32, 50 ST TT OSP ORIGA SYSTEM PLUS Q For Linear Drives Series OSP-E Belt Series OSP-E Screw øt ør x 90 Series OSP-E50 KK OO J SS NN LL NN PP HH MM UU When external guides are used, parallelism deviations can lead to mechanical strain on the piston. This can be avoided by the use of a clevis mounting. In the drive direction, the mounting has very little play. Freedom of movement is provided as follows: Tilting in direction of movement ST Vertical compensation Tilting sideways Horizontal compensation A stainless steel version is also available. Q øt Dimension Table (mm) Series J Q T ør HH KK LL MM NN* OO PP SS ST TT UU Order No. Standard Stainless OSP-E M OSP-E M OSP-E M * Dimension NN gives the possible plus and minus play in horizontal and vertical movement, which also makes tilting sideways possible. Tilting in direction of movement Vertical compensation Tilting sideways Horizontal compensation Please note: When using additional inversion mountings, take into account the dimensions on page 88. The right to introduce technical modifications is reserved 82

86 Series OSP-E25 to E32: Type A1 øu Linear Drive Accessories End Cap Mountings Size 25, 32, 50 E AF AB CL AE AC OSP ORIGA SYSTEM PLUS DG AD For Linear Drive Series OSP-E Belt Series OSP-E Screw * Series OSP-E50: Type C1 On the end-face of each end cap there are four threaded holes for mounting the actuator. The hole layout is square, so that the mounting can be fitted to the bottom, top or either side. E AE AF øu Material: Series OSP-25 to 32: Galvanised steel. Series OSP-50: Anodized aluminium. AB E AC AD The mountings are supplied in pairs. DG Dimension Table (mm) Series E ØU AB AC AD AE AF CL DG Order No. Type A1 Type C1 OSP-E OSP-E OSP-E The right to introduce technical modifications is reserved * Important: With the OSP-E Screw series, the end cap mounting can only be used at the opposite end of the drive shaft. We recommend the application of two mid section supports (page 84) at the drive shaft end of the actuator. 83

87 Linear Drive Accessories Mid-Section Support Size 25, 32, 50 Series OSP-E25, E32, E50, Type E1 (Mounting from above / below with 2 through holes) DQ OSP ORIGA SYSTEM PLUS DH DO DP EN EF EQ DM DN DK øu DR AF For Linear Drive Series OSP-E Belt Series OSP-E Screw Note on Types E1 and D1: The mid-section support can also be mounted on the underside of the actuator, in which case its distance from the centre of the actuator is different. For design notes, see pages 49, 57 and 77 Series OSP-E25, E32, E50, Type D1 (Mountings from below with 2 screws) DQ Stainless steel version on request DH EQ EM DT AF DO DP AF R DF Dimension Table (mm) Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ Order No. Type E1 Type D1 OSP-E25 M OSP-E32 M OSP-E50 M The right to introduce technical modifications is reserved 84

88 Overview Mounting Type Type OSP Guides Type SLIDELINE POWERSLIDE PROLINE MULTIBRAKE / 25/ 25/ 32/ 32/ 50/ 50/ End cap mounting Type A1 Linear Drive Accessories Mountings for Linear Drives fitted with OSP-guides Type A2 O O Type A3 O O O End cap mounting, Type B1 X X X X X X X reinforced Type B3 OSP ORIGA SYSTEM PLUS For Linear Drive Series OSP-E Belt Series OSP-E Screw * Type B4 O O End cap mounting Type C1 X X X Type C2 O Type C3 O Type C4 O Mid section support, Type D1 X X X X X X X X X X small Mid section support, Type E1 X X X X X X X X X X wide Type E2 O O O Type E3 O O O O Type E4 O O O The right to introduce technical modifications is reserved X = carriage mounted in top (12 o'clock position) O = carriage mounted in lateral (3 or 9 o'clock position) = available components * Important: With the OSP-E Screw series, end cap mountings type A, B and C can only be used at the opposite end of the drive shaft. Please use midsupports (page 87). 85

89 End cap mountings * Four internal screw threads are located in the end faces of all OSP actuators for mounting the drive unit. End cap mountings may be secured across any two adjacent screws. Series OSP E25, E32: Type A øu E Material: Series OSP-25, 32: zinc plated steel Series OSP-50: anodized aluminium Supplied in pairs. AF AF AF AB DG CL AE AE AE Type A1 Type A2 Type A3 AC AD Series OSP E25, E32: Type B øu AF AF AF CL AE AE AE E AB DG Type B1 Type B3 Type B4 AC AD Dimension Table (mm) Dimensions AE and AF (Dependant on the mounting type) Series OSP E50: Type C Mount Dimensions type AE for size AF for size A A A B B3 B C C C C AF AF AF AF E AB E DG AE AE AE AE Type C1 Type C2 Type C3 Type C4 AC AD øu Dimension Table (mm) Series E øu AB AC AD CL D OSP-E OSP-E OSP-E * see mounting instructions on page 85 86

90 Series OSP-E25, E32, E50: Type E. (Mounting from above / below using a cap screw) Mid section supports Information regarding type E1 and D1: DQ Mounting of the mid section supports is also possible on the lower side of the drive. In this case, please note the new centre line dimensions. DH Type E1 Type E2 Type E3 Type E4 DO DR DR DR DR EN EF EQ DK øu AF AF AF AF Stainless steel version on request. DP DM DN Series OSP-E25, E32, E50: Type D1 (Mounting from below with thread screw) DH DO DP EQ EM DQ R DT AF Dimension Table (mm) Dimensions DR und AF (Dependant on the mounting type) Mount. Dimensions type DR for size AF for size D E E AF DF E E Dimension Table (mm) Series R U DF DH DK DM DN DO DP DQ DT EF EM EN EQ OSP-E25 M OSP-E32 M OSP-E50 M Order instruction for mountings Type A Type B Type C Type D Type E Mounting type Order No. (versions) size A A A B B3 B C C C C D E E E E

91 Linear Drive Accessories Inversion Mounting Series OSP-E25, E32 BC Size 25, 32, 50 BE OSP ORIGA SYSTEM PLUS Y x ZZ X BH BJ For Linear Drive Series OSP-E Belt Series OSP-E Screw V In dirty environments, or where there are special space problems, inversion of the cylinder is recommended. The inversion bracket transfers the driving force to the opposite side of the cylinder. The size and position of the mounting holes are the same as on the standard cylinder. Series OSP-E50 BC Stainless steel version on demand. BE Please note: Other components of the OSP system such as mid-section supports, proximity switches can still be mounted on the free side of the cylinder. Y x ZZ X BH BJ Important Note: May be used in combination with Clevis Mounting, ref. page 82. V Dimension Table (mm) Series V X Y BC BE BH BJ ZZ Order No. OSP-E M OSP-E M OSP-E M The right to introduce technical modifications is reserved 88

92 Dimensions Series OSP-E Linear Drive Accessories Adaptor Profile Drive Profile Size 25, 32, 50 X C OSP ORIGA SYSTEM PLUS For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD Adaptor Profile OSP A universal attachment for mounting of additional items Solid material Dimensions Series OSP-E..BHD Drive Profile A B C A B L F D E X L TThe right to introduce technical modifications is reserved D E Dimension Table (mm) Series A B C D E F L X RE Order No. Standard Stainless OSP-E M OSP-E M OSP-E M RE F 89

93 Linear Drive Accessories T-Nut Profile Size 25, 32, 50 Dimensions Series OSP-E Drive Profile OSP ORIGA SYSTEM PLUS TA TB TD For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD TL TH TG TF TE 45 T-Nut Profile OSP A universal attachment for mounting with standard T-Nuts Dimensions Series OSP-E..BHD Drive Profile TC TA TB TD TC TL TE 45 Dimension Table (mm) Series RE TA TB TC TD TE TF TG TH TL Order No. Standard Stainless OSP-E OSP-E OSP-E RE TH TG TF The right to introduce technical modifications is reserved 90

94 Series OSP-E25 to E50, Type MAE-.. Series OSP-E.. DQ U Linear Drive Accessories Profile Mountings Size 25, 32, 50 DH DO DP DO DK DM DR AF OSP ORIGA SYSTEM PLUS DN For Linear Drive Series OSP-E Belt Series OSP-E Screw Series OSP-E..BHD Series OSP-E..BHD DQ Material: Anodized aluminum U Stainless steel version on demand. DH AF The mountings are supplied in pairs. DO DP DO DK DM DR Weight (mass) [kg] Type Weight (mass) [kg] (pair) RE DN MAE MAE MAE Dimension Table (mm) Series Type R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE Order No. OSP-E25 MAE-25 M OSP-E32 MAE-32 M OSP-E50 MAE-50 M The right to introduce technical modifications is reserved 91

95 92

96 Linear Guides Series OSP-E Contents Description Page Overview Plain Bearing SLIDELINE Roller Guide POWERSLIDE Ball Bushing Guide GUIDELINE Aluminium Roller Guide PROLINE

97 OSP ORIGA SYSTEM PLUS Linear Guides Electric linear drive Series OSP-E..B (Belt Driven) Series OSP-E..S (Screw Driven) Adaptive modular system The Origa system plus OSP provides a comprehensive range of linear guides for the pneumatic and electric linear drives. SLIDELINE The cost-effective plain bearing guide for medium loads. Not available for OSP-E Belt Drive series See pages Versions: Electric linear drive Series: OSP-E..B OSP-E..BP OSP-E..S POWERSLIDE The roller guide for heavy loads. See pages Sizes: Advantages: Takes high loads and forces High precision Smooth operation Can be retrofitted Can be installed in any position GUIDELINE The ball bushing guide for the heaviest loads and greatest accuracy. See pages PROLINE The compact aluminium roller guide for high loads and velocities. See pages

98 Versions Standard version for electric linear drive: Series OSP-E Screw plastic wiper oiled felt wiper aluminium guide carriage Plain Bearing Guide SLIDELINE aluminium guide rail aluminium guide carriage slide adjustment elements grease nipple pressure plate and adjustment screws OSP ORIGA SYSTEM PLUS Series SL 25 to 50 for Linear Drive Series OSP-E Screw Technical Data The table shows the maximum permissable values for smooth operation, which should not be exceeded even under dynamic conditions. The load and moment figures apply to speeds v < 0.2 m/s. * Please note: In the cushioning diagram, add the mass of the guide carriage to the mass to be cushioned. Features: Anodised aluminium guide rail with prism-shaped slideway arrangement Adjustable plastic slide elements optional with integral brake Composite sealing system with plastic and felt wiper elements to remove dirt and lubricate the slideways. Corrosion resistant version available on request. Loads, forces and moments The right to introduce technical modifications is reserved Series Mass of drive Mass * Order-No. Max. Moments Max. with guide [kg] of guide SLIDELINE 1) [Nm] Load with inrease per carriage for [N] 0 mm 100 mm [kg] OSP-E Screw Stroke Stroke without brake M Ms Mv L OSP-E Screw OSP-E Screw SL SL SL ) Corrosion resistant fixtures available on request 95

99 Dimensions Series OSP-E Screw Overall length = (2 x A) + stroke (does not include any safety stroke) stroke + 2 x A stroke FS For further mounting elements and options see accessories. For further information and technical data see data sheets for linear drives Dimension Table (mm) Series A B J M Z AA BB DB DD CF EC ED EE EG EJ EK EL EW FF FT FS GG JJ ZZ OSP-E OSP-E Screw Screw SL M M , SL M M SL M M Mid-Section Support Mid-section supports are required from a certain stroke length to prevent excessive deflection and vibration of the linear drive. The diagrams show the maximum permissable unsupported length in relation to loading. Load L [N] OSP-E25 OSP-E32 OSP-E Max.distance k [m] (When loadings are below or up to the curve in the above graph the deflection will be max. 0.2 % of distance k.) Also note maximum applied load in the chart on page

100 Versions for electric linear drive: Series OSP-E Belt Series OSP-E Screw aluminium guide carriage aluminium clamping rail hardened steel rail roller cover with wiper and grease nipple Roller Guide Powerslide OSP ORIGA SYSTEM PLUS Series PS 25 to 50 for Linear Drive Series OSP-E Belt* Series OSP-E Screw Technical Data The Table shows the maximum permissable values for smooth operation, which should not be exceeded even under dynamic conditions. Loads, forces and moments For further information and technical data see data sheets for linear drives Example: PS 25/35 Features: Anodised aluminium guide carriage with vee rollers having 2 rows of ball bearings Hardened steel guide rail Several guide sizes can be used on the same drive Corrosion resistance version available on request (only for Series OSP-P) Max. speed v = 3 m/s, Tough roller cover with wiper and grease nipple Any length of stroke up to 3500 mm, (longer strokes on request) L2 L1 width of guide rail (35 mm) size of drive OSP-E25) * Series PS for OSP-E Bi-parting version on request The right to introduce technical modifications is reserved Series Max. Max. Mass of drive Mass * Order No. Moments Load with guide [kg] of guide Powerslide [Nm] [N] with increase per carriage for 0 mm stroke 100 mm stroke [kg] M Ms Mv L 1, L 2 OSP-E OSP-E OSP-E OSP-E OSP-E* OSP-E Belt Screw Belt Screw Belt Screw PS 25/ PS 25/ PS 25/ PS 32/ PS 32/ PS 50/ PS 50/

101 Dimensions Series OSP-E Screw Overall length = stroke + 2 x A (does not include any safety stroke) stroke + 2 x A stroke Threaded holes Z x EF deep Dimensions Series OSP-E Belt Overall length = stroke + (2 x A) + AZ* (does not include any safety stroke) A+AZ * stroke + 2 x A +AZ * stroke A * Please note: The dimension "AZ" must be added to "A". Stroke length to order is stroke + dimension "AZ" + extra length Please also note the effect of dimension "AZ" when retrofitting a guide. Dimension "AZ" should be deducted from the originally supplied stroke (see pages 50 and 79) 98 Dimension Table (mm) Series A B Z AA AZ BB CC CF EE EF EG FF FS FT GG JJ KG OSP-E OSP-E OSP-E OSP-E Belt Screw Belt Screw PS 25/ xM PS 25/ xM PS 25/ xM PS 32/ ,5 6xM PS 32/ ,5 6xM PS 50/ xM PS 50/ xM

102 Load L [N] OSP-E25 OSP-E32 OSP-E50 Mid-Section Support Mid-section supports are required from a certain stroke length to prevent excessive deflection and vibration of the linear drive. The diagrams show the maximum permissable unsupported length in relation to loading Max. distance k [m] (When loadings are below or up to the curve in the above graph the deflection will be max. 0.2 % of distance k.) Also note maximum applied load in the chart on page Calculation of load factor L F Service life Calculation of service life is achieved in two stages: M M L F = + S M + V L + 1 L + 2 M V max L 1max M max M S max L 2max Determination of load factor L F from the loads to be carried Calculation of service life in km with combined loads, L F should not exceed the value Calculation of service life For PS 25/25, PS 25/35 Service life [km] = and PS 32/35 For PS 25/44, PS 32/44 Service life [km] = and PS 50/60: For PS 50/76: Service life [km] = 106 (L F + 0,02) (L F + 0,015) (L F + 0,015) 3 Lubrication For maximum system life, lubrication of the rollers must be maintained at all times. Only high quality Lithium based greases should be used. Lubrication intervals are dependant on environmental conditions (temperature, running speed, grease quality etc.) therefore the installation should be regularly inspected. 99

103 Versions Versions for linear drive Series OSP-E Belt Series OSP-E Screw aluminium housing integral wiper steel guide shaft, hardened and ground ball bushing grease nipple Ball bushing guide GUIDELINE OSP ORIGA SYSTEM PLUS Technical Data The Table shows the maximum permissable values for smooth operation, which should not be exceeded even under dynamic conditions. Series GDL 25 to 50 for Linear Drive Series OSP-E Belt * Series OSP-E Screw Loads, forces and moments Features Anodised aluminium guide rail with four ball bushings Hardened and ground steel guide shafts Max. speed v = 3 m/s Any length of stroke up to 6000 mm (longer strokes on request) height to centre of axis * Series GDL for OSP-E Bi-parting version on request Series Max. Max. Load Mass of drive Mass Order No. Moments [N] with guide carriage [kg] of guide GUIDELINE [Nm] with increase per carriage for 0 mm stroke 100 mm stroke [kg] M Ms Mv L 1 L 2 L 3 OSP-E OSP-E OSP-E OSP-E OSP-E OSP-E Belt Screw Belt Screw Belt Screw GDL GDL GDL , The right to introduce technical modifications is reserved 100

104 Dimensions Series OSP-E Screw Overall length = stroke + 2 x A (does not include any safety stroke) stroke + 2 x A A stroke B FS B FB FF AF FH FG FR FS FQ FO FP FP FP FP FM FL FN FC FK FD FJ øft FI FE Dimensions Series OSP-E Belt Overall length = stroke + 2 x A (does not include any safety stroke) stroke + 2 x A A stroke KG FS B FO FP FP FP FP Note: The guideline linear guide must be mounted on a flat surface along its entire length. For the OSP-E linear drive, the motor dimensions must be checked relative to the flat surface. Arrangement of proximity sensors: Proximity sensors can be fitted anywhere on either side. The magnet can be screwed on to one of the four ball bushing housings from underneath. Proximity sensors see pages Magnet 101

105 Dimension Table (mm) Series A B AF FB FC FD FE FF FG FH FI FJ øfk øfl FM FN FP FQ FR FS øft FU KG OSP-E OSP-E OSP-E OSP-E Belt Screw Belt Screw GDL M GDL M GDL M FO OSP-E Screw OSP-E Belt X E25 E32 E50 E25 E32 E FO OSP-E Screw OSP-E Belt X E25 E32 E50 E25 E32 E Note: The dimension FO is derived from the last two digits of the stroke: Example: Stroke mm X For a cylinder OSP-E25 the adjacent table indicates that for x=25mm: FO = 62,5 mm

106 System Life The calculation for expected service life is achieved in three steps: Determination of the load factor L F, inserting actual values into the adjacent equation Determination of guidance constant K F Calculation of the service life in km 1. Calculation of load factor L F M M L F = + S M L + V L L + 3 M V max L 1max M max M S max L 2max L 3max with combined loads, L F should not exceed the value 1. Lubrication For maximum system life, lubrication of the ball bushings must be maintained at all times. Only high quality Lithium based greases should be used. Lubrication intervals are dependant on environmental conditions (temperature, running speed, grease quality etc.) therefore the installation should be regularly inspected. 2. Guidance constant K F Installation guidance constant K F GDL 25, GDL 32 GDL 40, GDL 50 Horizontal Sideways Vertical Service life calculation Approximate service life is calculated using the following equation: Service life [km] = K F L F 3 103

107 Versions Standard versions for electric Linear Drive: Series OSP-E Belt Series OSP-E Screw Wiper cover lateral felt scraper Aluminium guide rail Aluminium carriage Aluminium Roller Guide PROLINE OSP ORIGA SYSTEM PLUS Aluminium roller shoe Technical Data The table shows the maximal permissible loads. If multiple moments and forces act upon the cylinder simultaneously, the following equation applies: M S M V M L L M max M S max M V max L 1max L 2max The sum of the loads should not exceed >1 1 Ground and calibrated tracks Crosswise arranged rollers on needle bearings Plastic wiper Plastic cap plugs The table shows the maximum permissible values for light, shockfree operation, which must not be exceeded even under dynamic conditions. Series PL 25 to 50 for Linear Drive Series OSP-E Belt * Series OSP-E Screw Features: High precision High velocities (10 m/s) Smooth operation - low noise Integated wiper system Long life lubrication Compact dimensions - compatible to Slideline plain bearing guide Stainless steel version available on request Any length of stroke up to 3750 mm Loads, Forces and Moments L 1 L 2 Series Mass of drive Mass Order No. Max. Moments Max. Load with guide [kg] guide- PROLINE 1) [Nm] [N] with inrease per carriage for 0 mm stroke 100 mm stroke [kg] OSP-E OSP-E OSP-E OSP-E OSP-E OSP-E M Ms Mv L1, L2 Belt Screwl Belt Screwl Belt* Screw PL PL PL ) Stainless steel version on request * Series PL for OSP-E Bi-parting version on request The right to introduce technical modifications is reserved 104

108 Dimension Table (mm) Series OSP-E-Screw PL25, PL32, PL50 Overall length = stroke + 2 x A (does not include any safety stroke) Z EK EC EG EE FT ZZ A stroke + 2x A stroke B J B CF M DB x EL JJ DD EJ GG FF BB AA Dimension Table (mm) OSP-E-Screw PL25, PL32, PL50 Serie A B J M Z AA BB DB DD CF EC EE EG EJ EK EL FF FT GG JJ ZZ PL M M PL M M PL M M Dimensions Series OSP-E-Belt PL25, PL32, PL50 Overall length = stroke + 2 x A + AZ* (does not include any safety stroke) stroke + 2x A + AZ* A+AZ* stroke A KG ZZ Z B * Please note: The dimension "AZ" must be added to "A". Stroke length to order is stroke + dimension "AZ" + extra length Please also note the effect of dimension "AZ" when retrofitting a guide. Dimension "AZ" should be deducted from the originally supplied stroke (see pages 54 and 62) Dimension Table (mm) Series OSP-E-Belt PL25, PL32, PL50 Serie A B J M Z AA AZ BB DB DD CF EC EE EG EJ EK EL FF FT GG JJ KG ZZ PL M M PL M M PL M M

109 Mid-Section Support Load L [N] OSP-E25 OSP-E32 OSP-E50 Mid-section supports are required from a certain stroke length to prevent excessive deflection and vibration of the linear drive. The diagrams show the maximum permissable unsupported length in relation to loading Max. distance k [m] (When loadings are below or up to the curve in the above graph the deflection will be max. 0.2 % of distance k.) Also note maximum applied load in the chart on page

110 The right to introduce technical modifications is reserved Characteristics to VDI 3292 Characteristics Symbol Unit Description Electrical Characteristics Type RS Type ES Operating voltage U B V AC/DC (NO) AC/DC (NC) DC AC/DC (NONC)** Connection Two wire Three wire Switching function Normally open (NO) closing Normally closed (NC) opening PNP NPN closing Max. permanent switching current I Dmax ma Max. switching capacity VA (W) 10 VA Residual voltage V <3 <3 at I Lmax Max. current ma <20 consumption Status indicator LED, yellow Typical switching time ms on: <2 on: <2 Switch-off delay ms ca. 25 Pole reversal LED does not work Pole reversal protection Built in Short circuit protection Built in Switchable capacity µf 0.1 at 100, 24 VDC Switching distance mm ca. 15 ca. 15 Hysteresis for OSP mm ca. 8 ca. 3 Mechanical Characteristics Housing Makrolon, grey Insulation class F to VDE 0580 Connection *) Cable, 5 m long 3 -pole Connector M8, 3 -pole Connector M8, Cable length Cable length ca.100mm** ca.100mm Cable cross section mm 2 2 x x 0.14 (highly flexible) Cable (highly flexible)*) PVC PUR, black Wire colours brown Pin 1 = +,brown AC/DC+ Pin 3 = 0V, blue blue or white Pin 4 = Signal signal output black or white Permissible minimum bending radius mm 20 of cable mm 70 Switching point accuracy mm ± 0.2 Temperature range *) ϑ min C -25 other temperature ranges ϑ max C +80 on request Service life 3 x 10 6 Theoretically Switching cycles up to 6 x 10 6 unlimited Electrical protection IP 67 to DIN Shock resistance m/s (contact switches) Weight (mass) kg 0.12 Linear Drive Accessories Proximity Sensors Type RS-. Type ES-. OSP ORIGA SYSTEM PLUS For electrical sensing of the carrier position, e.g. at the end positions, proximity sensors may be fitted. Position sensing is contactless and is based on magnets fitted as standard to the carrier. A yellow LED indicates operating status. The universal proximity sensors are suitable for all HOERBIGER-ORIGA OSP-Actuators and aluminum profile rod type cylinders. Piston, speed and switching distance affect signal duration and should be considered in conjunction with the minimum reaction time of ancillary control equpiment. Min. reaction time = Switching distance Piston speed *) other versions on request **) RS with connector (RS-S) 107

111 Type RS In the type RS contact is made by a mechanical reed switch encapsulated in glass. Direct connection with 2-pole cable, 5m long, open ended (Type RS-K). With 3-pole connector M8, cable length ca. 100 mm (Type RS-S). Type ES In the type ES contact is made by an electronic switch without bounce or wear and protected from pole reversal. The output is short circuit proof and insensitive to shocks and vibrations. Connection is by 3-pole connector for easy disconnection. Fitted with connection cable 100 mm long with connector. A 5 m cable with connector and open end can be ordered separatly, or use the Order No. for the complete Type ES with 5 m cable. Proximity Sensors RS and ES Electrical Service Life Protective Measures Magnetic switches are sensitive to excessive currents and inductions. With high switching frequencies and inductive loads such as relays, solenoid valves or lifting magnets, service life will be greatly reduced. With resistive and capacitative loads with high switch-on current, such as light bulbs, a protective resistor should be fitted. This also applies to long cable lengths and voltages over 100 V. In the switching of inductive loads such as relays, solenoid valves and lifting magnets, voltage peaks (transients) are generated which must be suppressed by protective diodes, RC loops or varistors. Connection Examples Load with protective circuits (a) Protective resistor for light bulb (b) Freewheel diode on inductivity (c) Varistor on inductivity (d) RC element on inductivity ~ (AC) + (DC) ~ (AC) (DC) (a) (b) (c) (d) For the type ES, external protective circuits are not normally needed. Electrical Connection, Type RS Dimensions (mm) Type RS-K Normally closed (NC) brown (BN) white (WT) * 6 LED 9,5 Normally open (NO) brown (BN) 30 SW1,5 white (WT) LED * Length with possible minus tolerance, see chart below Electrical Connection, Type ES Dimensions (mm) Type ES-S / RS-S* Standard Version: Type PNP Brown (BN) 1 Black (BK) out LED 4 Blue (BU) PNP 3 + ~ 100* M8X1 6 9,5 Optional Version: Type NPN + 30 SW1,5 LED NPN Brown (BN) Black(BK) out Blue (BU) 4 (Out) 1 (+) 3 (-) PIN assignment (view of pins) according to DIN EN * Operating voltage max. 70 V * Length with possible minus tolerance, see chart below Length of connection cable with length tolerance Sensor-Order-No. Nominal cable length Length tolerance KL mm 50 mm KL mm 50 mm KL mm 20 mm KL mm 20 mm 108

112 Dimensions Series OSP-E Dimension Table (mm) and Order Instructions Series Dimension Order No. RS closer RS opener ES RC RD RE Normally open Normally closed PNP NPN OSP-E Type: Type: Type: Type: OSP-E RS-K RS-K ES-S ES-S OSP-E KL3045 KL RD Type: Type: RS-S RS-S KL3047 KL 3087 RC Cable 5 m with connector and with open end 4041 for sensortyp ES-S / RS-S Dimensions Series OSP-E..BHD Placing of Sensors/Permanent Magnets OSP-E..BHD Standard Version M Bi-Part Version M RD Drive Shaft Option = 0 (std) Drive Shaft Option = 2 (std) RE RC M Drive Shaft Option = 1 (optional) M Drive Shaft Option = 3 (optional) M indicates where magnet is fitted in carrier and in which two of the dovetail grooves sensors can be placed. See also the adjacent dimension drawing. 109

113 110

114 Servo and Stepper Motors Contents Description Page Servo Drive & Controller Technical Specs SI Programming MMI Motor/Torque Curves Dimensions Planetary Gearbox OSP-E..BHD Planetary Gearbox OSP-E Belt & Ballscrew

115 Typical Single Axis System With Servo Drive and Controller Connected to a Host Computer INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE high level command Host Computer I/O status Motor Controller (Si-100) pulse & direction signal Servo Amp motor current Servo Motor Single Axis Machine OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE Typical Single Axis System With Control and Drive in a Single Package Connected to a Host Computer INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE high level command Host Computer I/O status Motor Controller motor current Stepper Motor Single Axis Machine OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE 112

116 113

117 Technical Specifications - SI3540 POWER AMPLIFIER (MOTOR DRIVE) SECTION: AMPLIFIER TYPE... MOSFET, dual H-Bridge. CURRENT CONTROL... 3 state, pulse width modulated, switching at 20KHz. OUTPUT CURRENT to 3.5 amps: software selectable DC BUS VOLTAGE VDC. AC INPUT VOLTAGE or 220 VAC (switch selectable) Hz. MAXIMUM OUTPUT POWER Watts. IDLE CURRENT REDUCTION... 0%, 25%, 50%, or 100% software selectable. MOTOR RESOLUTION resolutions. 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 50000, CONTROLLER (INDEXER) SECTION: (see page 100 for Si program information) SERIAL COMMUNICATION... RS-232 programming port. STATUS LED'S... DC power (red), Overtemp (yellow) and Short (yellow). INPUTS... 8 user programmable inputs. 2 dedicated limit switch inputs. 4 general purpose inputs. Can be used for Feed to Sensor moves, homing, branching and triggering. 2 jog inputs, can also be used as general purpose inputs. OUTPUTS... 3 optically isolated outputs. PARAMETER RANGES... Distance: 1 to 16,000,000 steps. Speed:.025 to 50 revolutions per second (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently from acceleration). Time Delays:.01 to 300 seconds. Output Pulse Widths: 2 to 500 milliseconds. Iterations per loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI)... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquid crystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE x 7.80 x 5.40 inches. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. WEIGHT... 4 lbs. AMBIENT TEMPERATURE... 0 to 50 C (32 to 122 F). HUMIDITY... Maximum of 90% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and I/O signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes CASE... Steel with black paint and white epoxy silk screen. Integral heat sink, mounting brackets & switch covers included. AGENCY APPROVAL... CE & TUV. 114

118 Technical Specifications - SI5580 POWER AMPLIFIER (MOTOR DRIVE) SECTION: AMPLIFIER TYPE... MOSFET, dual H-Bridge. CURRENT CONTROL... 3 state, pulse width modulated, switching at 20KHz. OUTPUT CURRENT to 5.5 amps: software selectable DC BUS VOLTAGE VDC. AC INPUT VOLTAGE or 220 VAC (switch selectable) Hz. MAXIMUM OUTPUT POWER Watts. PROTECTION CIRCUITS... Short circuit and over temperature. IDLE CURRENT REDUCTION... 0%, 25%, 50%, or 100% software selectable. MOTOR RESOLUTION resolutions. 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 50000, CONTROLLER (INDEXER) SECTION: (see page 100 for Si program information) SERIAL COMMUNICATION... RS-232 programming port. STATUS LED'S... DC power (red), Overtemp (yellow) and Short (yellow). INPUTS... 8 user programmable inputs. 2 dedicated limit switch inputs. 4 general purpose inputs. Can be used for Feed to Sensor moves, homing, branching and triggering. 2 jog inputs, can also be used as general purpose inputs. OUTPUTS... 3 optically isolated outputs. PARAMETER RANGES... Distance: 1 to 16,000,000 steps. Speed:.025 to 50 revolutions per second (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently from acceleration). Time Delays:.01 to 300 seconds. Output Pulse Widths: 2 to 500 milliseconds. Iterations per loop: 1 to 65,535. OPTIONAL OPERATOR INTERFACE (MMI)... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquid crystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE... 3 x 8 x 5.3 inches. CHASSIS MATERIAL... Aluminum, black anodized with integral heat sink. WEIGHT lbs. AMBIENT TEMPERATURE... 0 to 50 C (32 to 122 F). HUMIDITY... Maximum of 90% non-condensing. CONNECTORS... Screw terminal connectors for input power and motor, and I/O signals. MOTORS... Can drive 4, 6 or 8 lead motors, NEMA sizes CASE... Steel with black paint and white epoxy silk screen. Integral heat sink, mounting brackets & switch covers included. AGENCY APPROVAL... CE & TUV. 115

119 116 Si-100

120 Technical Specifications AC INPUT POWER or 220 VAC (switch selectable), Hz. MOTOR RESOLUTION resolutions. Steps per revolution with 1.8 motor: 200, 400, 1000, 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600, 36000, 50000, STEP AND DIRECTION OUTPUTS... 2 sourcing outputs (step+ and dir+) and 2 sinking outputs (step and dir ). Step+ and dir+ are 2.5min., 3.4V typ. with a 20na load. Step and dir are 8.5V max., 0.3V typ. with a 20ma load. The step frequency is 50Hz to 2.54MHz. The step duty cycle is 50% and the step rate is updated at 12,800Hz. POWER SUPPLY OUTPUTS... 5 and 24 VDC., 100ma max. The 24 VDC supply is isolated from the internal circuitry. The 5 VDC supply is not. Each supply is protected by a self resetting fuse. RS-232 programming port. SERIAL COMMUNICATION... STATUS LED'S... Two color, normal (green), limit (red). INPUTS... OUTPUTS... PARAMETER RANGES... OPTIONAL OPERATOR INTERFACE (MMI)... 8 inputs, 5 24 VDC, bidirectional, optically isolated. 2 dedicated limit switch inputs. 4 dedicated general purpose inputs (for triggering, sensing & program branching). 2 JOG inputs (cw and ccw) can be also used as general purpose inputs. 3 general purpose, optically isolated outputs for interfacing to other equipment. Can be set to a high or low voltage or programmed to send a pulse by the Set Output instruction. Distance: 1 to 16,000,000 steps. Speed:.025 to 50 revolutions per second (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently from acceleration). Time Delays:.01 to 300 seconds. Output Pulse Widths: 2 to 500 milliseconds. Iterations per loop: 1 to 65,535. NEMA 4X rated (splash proof & dust proof). 4 x 20 characters liquid crystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x 1.42 inches. SYSTEM SPECIFICATIONS: OVERALL SIZE... CASE MATERIAL... WEIGHT... AMBIENT TEMPERATURE... HUMIDITY... CONNECTORS... DRIVES... AGENCY APPROVAL x 4 x 8 inches. See mechanical outline. Steel, finished with black textured paint and white silk screen. 2 lbs. 0 to 50 C (32 to 122 F). Maximum of 90% non-condensing. Screw terminal connectors for input power and I/O signals. Indexer for step and direction compatible stepper and brushless DC drives. CE & TUV. 117

121 SI Programming Si Programming Screens 118

122 Si Software Specifications INDEXER PROGRAMMING: Programmable by RS-232 connection to IBM compatible PC running Windows 3.1, Windows 95, Windows 98 or Windown NT. Programming software and cable included. Programming is very easy to learn and requires no previous programming experience. Main Programming Screen Programs can be up to 100 lines long. Instructions are powerful, so 100 lines can provide the user with a sophisticated program. For example, in one program line the motor can be moved until a sensor changes state, then fed a precise distance to a stop, delayed and returned to the starting point. Distances, delays, feed and return speeds, acceleration and deceleration parameters are all included in the single program line. The same move can take 10 program lines or more on other indexers. There are a total of 20 different instructions, including input/output, branches, loops and motion commands. These instructions can be combined to make a nearly infinite variety of programs, meeting the demands of a wide range of applications. As you compose your program, you can test it by downloading to a drive and executing. A sophisticated control panel allows you to observe the status input and output ter- minals in real time, highlights the instructio that s executing, and allows you to pause and single step the program. You can even emulate the optional Man Machine Interface on-screen. This allows you to try out the MMI before buying one, and eliminates the need to swap cables between the PC and MMI while you re testing your program. You can also write programs without a drive connected to your PC and save them to your hard disk. Once programmed, the cable can be re moved and the indexer-drive will run stand alone. Programs and parameters are stored internally in nonvolatile memory. Upon power up, the drive automatically senses th connection to the Windows programming software. If no connection is detected, the program is automatically executed starting on line 1. All Si products support an optional NEMA 4X operator interface (MMI) that allows the operator to enter variables such a speeds, distances and repeat counts. The MMI attaches to the RS-232 programming port, leaving all inputs and outputs free. A CNC hand wheel is also available, allowing a machine operator to precise position a motor and load. Typical Dialog Box (for setting Feed to Length instruction) 119

123 Features of the Main Programming Screen Indexer-Drive Type Indexer-Drive Firmware Level Indexer-Drive Control Buttons Program Window Button to access support information Motor Current & Idle Current Microstep resolution steps/rev Jog Input Settings (speed, accel rate) Jog inputs can be assigned to other uses Communication Port Setting Limit Switch Options: normally open, normally closed, or not used & available for other uses user defined units (inches, mm, degrees, etc) Features of the Program Control Panel Virtual MMI Status of Inputs Status of Outputs Program Control 120

124 Si Program Instructions Feed to Length A point to point move. Parameters are distance, direction, speed, accel and decel. Can also change speeds at a specified distance within the move. Feed & Return A point to point move that returns to the starting point after specified delay. Parameters include distance, feed speed, return speed, direction, accel, decel, and return delay time. Feed to Position A move to an absolute position. Parameters are position, speed, accel and decel. Feed & Set Output A point to point move. An output terminal can be turned on or off during the move, or can be turned on, off or pulsed at the end of the move. Feed to Sensor Moves the motor until an input (to which a sensor is connected) changes state, then stops at a specified distance beyond the sensor. Useful for applications like dispensing labels or moving objects on a conveyer. A safety distance can be given; if the motor moves beyond that distance without reaching the sensor, the motor stops and the program branches to a specified line. Feed to Sensor & Return Same as Feed to Sensor, but returns to the original starting point. Additional parameters are return speed and return delay time. Set Abs Position Assign a value, such as 0 inches, or 10 mm, to the present motor position. Seek Home Positions the motor at a home sensor (wired to one of the general purpose inputs) bouncing off the limits if necessary. 121

125 Si Program Instructions Wait Time Delays a specified amount of time. Range is.01 to 300 seconds. Adding a loop around this instruction can extend the delay time to as much as 18 hours. Wait Input Pauses the program until an input, or set of inputs, reaches a given condition. The jog inputs are functional during this instruction. The Wait Input instruction can also display a prompt on the optional MMI and pause until the operator presses the ENTER key. Hand Wheel Allows the operator to precisely position the motor and load using an optional CNC hand wheel. MMI Prompt Displays a prompt on the optional man-machine interface (MMI) panel and accepts a parameter from the operator. This parameter is saved in nonvolatile memory and can be used as a move speed, move distance or repeat loop count. Speeds and distances can be entered in user defined units such as inches or gallons. The MMI Prompt instruction also allows the operator to choose a sub program from a menu of up to 8 sub programs. Go To Forces program to jump to a specific instruction. At the least, you ll need one of these at the end of your program to return execution to the beginning. Set Output Set a given output to a high or low voltage state, or can emit a high or low pulse of 2 to 500 milliseconds. This instruction is useful for triggering other motor controllers, relays or cut-off knives. It can also be used to signal events to another indexer or PLC. Comment Allows the user to document the program by adding comments. Comments stay with the program even when downloaded to the drive. Repeat The beginning of a loop. Repeat a block of instructions a fixed number of times (up to 65,535 times). Loops can be extended by nesting loops around each other (two nested loops allow you to repeat the instructions within them more than 4 billion times). End Repeat Marks the end of a repeat loop. The programming software matches these up for you automatically. You don t have to specify a line number. Connections are shown graphically on the screen. Reset Repeat Loop Resets a repeat loop counter to 0. Useful for resetting a loop that has been prematurely terminated by an If Input instruction. Change Current Allows the program to turn off the motor current, resume the previous current level, or change the current setting anytime. If Input Causes the program to branch to a given line number if an input, or set of inputs, meets a specified condition. The If Input instruction can also display a prompt on the optional MMI and branch if the operator presses the YES key. 122

126 Operator Interface MMI-01 The MMI-01 is an easy to use, flexible device that allows an operator to enter move speeds, move distances or repeat loop counts. Messages can also be displayed and the program can be paused until the user presses a key, such as ENTER, YES or NO. Program branching can be accomplished based on the response of YES or NO. The MMI-01 is compact, easy to install and carries a NEMA 4/12 rating. (The 4 x 20 character display and 20 key membrane keypad are sealed.) Connection to an Si5580 or 7080i indexer drive is accomplished by the standard programming cable that is supplied with every drive. This cable also supplies power to the MMI-01 so that no additional power supply or wiring is needed. Setup and programming of the MMI-01 is fast and easy. The Si5580 and 7080i indexer drives are furnished with the Si Programmer software, which allows the user to easily program instructions for the terminal. Complex, confusing items like baud rate, parity and cursor positioning are handled automatically by the software. On screen emulation of the MMI-01 by the Si Programmer software allows a potential user to try the MMI before purchasing one. Features Ideal operator interface for Si5580 and 7080i indexer drives. Connects directly to Si5580 and 7080i indexer drives using the standard programming cable. No special wiring required. Power is supplied by the drive - no additional power supply required. Easy to program using Si Programmer software. Can also be used with MC8400 machine controller/drive. 4 line, 20 character/line LCD display 20 key keypad NEMA 4/12 rating (dustproof and drip proof when properly mounted) Can be surfaced mounted or flush mounted (NEMA 4/ 12 rating for flush mounting only) CENTERED CENTERED MECHANICAL OUTLINE Programming from Si5580 or 7080i Easy to program using Si Programmer software, running on Windows 3.1 or Windows 95. Six functions are available: 1) Display a message, up to 60 characters 2) Display a message and pause program until operator presses ENTER key. 3) Display a message, wait for operator to press YES or NO key. branch program on YES. 4) Display message, allow operator to enter a loop count. 5) Display message, allow operator to enter a speed 6) Display message, allow operator to enter a distance Speeds, distances and loop counts entered by the operator can be stored in any of eight nonvolatile memory locations for use in repeat loops and motor moves YES NO. 0 SPACE BKSP ENTER

127 Mounting the Optional MMI-01 There are two ways to mount the MMI-01 in your application. No matter which method you choose, you ll need to connect the MMI-01 to your indexer-drive with the programming cable. You will not, however, need the adapter plug. The MMI-01 has the same telephone style connector as the 7080i and Si5580 drives. Depending on how you mount the MMI-01 and cable in your application, you may find that it is difficult to remove the cable from the back of the MMI-01. If this is the case, and you need to reprogram the 7080i, you can use any telephone line cord as a programming cable. They are available at most supermarkets and discount stores. Please be careful not to lose the adapter plug that connects the telephone cord to the COM port of your PC. The adapter is a custom made part and is only available from Hoerbiger-Origa. FLUSH MOUNTING When you remove the MMI-01 from the shipping carton, you will notice that it has two parts. The first is a fairly thin section that contains the keypad, display and some circuit boards. The other part is thicker and contains the telephone jack and a cable that connects to the thin part. When you flush mount the MMI-01 in a panel, only the thin section will stick out from your panel the large portion mounts behind your panel. You ll need to cut a precise section from your panel. There is a cardboard template in your box for this purpose. If you want the MMI-01 to be dust proof and watertight, you must place the black rubber gasket between the thin art of the MMI-01 and your panel. Assemble the two halves using the eight small screws. SURFACE MOUNTING An easier way to mount the MMI-01 is to bolt the two halves together ahead of time, using the eight small screws. If you want the MMI-01 to be dust proof and watertight, put the black rubber gasket between the two halves before screwing them together. Then cut a hole in your panel for the cable that runs between the MMI-01 and the drive. The hole must be at least 5/8" in diameter for the connector to fit through. You will also need two holes that line up with the big mounting holes in the MMI-01. The mechanical outline on page 96 shows the location of the big mounting holes. When you mount the MMI-01 to your panel, you will need to use some kind of sealant to keep dust and liquid out. Silicone or latex caulking is okay, or you can make your own gasket from a sheet of compliant material rubber or RTV. MMI (rear section) panel sealant (not included) panel MMI (front section and gasket) gasket (included) MMI 124

128 Multi-Axis Hub Single RS-232 serial port Description The SiNet Hub-8 allows up to 8 indexer-drives to be controlled from a single RS-232 serial port of a PC or PLC. Each indexer-drive acquires a unique address from the port to which it is connected. This simple addressing scheme minimizes the cost of the drives, and more importantly, the cost of configuring and/or replacing drives in your system. Connections are made with low cost, reliable telephone cabling. Any of our popular, cost effective Si indexers or indexer-drives can be used with the SiNet Hub-8, including the stand alone Si-100 indexer, the DC input 7080i and 3540i indexer-drives, and the Si3540 and Si5580 indexer-drives with built-in power supply. By choosing the power level and features you need for each axis of your application, SiNet saves you money. 3.79" SiNet PC/MMI 1 Hub " The SiNet Hub-8 is powered by the drive that's connected to port #1, saving you the cost and installation expense of a separate power supply. 6.00" 5.54" " Our SiNet Command Language consists of approximately 50 commands allowing a host PC or PLC to execute relative, absolute and homing moves, make status inquires, sample inputs, set outputs, and more. If your application requires just one indexer-drive to operate in "host mode", you can connect any of the above mentioned drives directly to your PC and invoke the SiNet Command Language by responding to a simple power up request from the drive X Ø 0.19 MECHANICAL OUTLINE 0.125" drive #1 Multi-Axis Stand Alone Mode Our SiNet Programmer Windows software will allow you to create and store multi-axis motion control programs in the SiNet Hub-8 and run them without the PC. This new software brings the innovative ease of use and productivity of our Si Programmer single axis software to multi-axis applications. Call us for availability. Host PC or PLC BLOCK DIAGRAM SiNet Hub-8 drive #2 drive #8 125

129 Servo and Stepper Motors Servo Drive Servo Motor Stepper Motors and Controllers 126

130 Motor/Torque Curves 3540 Series Torque Curves Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 2.5 A/phase Revolutions/Second 40 volt supply 24 volt supply Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 3.5 A/phase Revolutions/Second 40 volt supply 24 volt supply Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 3.5 A/phase Revolutions/Second 40 volt supply 24 volt supply 127

131 5580 Series Torque Curves Full steps/sec = Rev/sec X /10th Steps/sec = Rev/sec x 2,000. Pullout Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 2.5 A/phase ,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Revolutions/second 1/10th Steps/second Torque Power Power (watts) Pullout Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 5.5 A/phase ,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Revolutions/second 1/10th Steps/second Torque Power Power (watts) MOTOR Motor Connection: parallel Drive Setting: 3.5 A/phase MOTOR Motor Connection: Parallel Drive Setting: 5.5A/Phase 600 Pullout Torque (oz-in) Power (watts) 500 Dynamic 400 Torque (oz-in) ,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Revolutions/second 1/10th Steps/second Torque Power ,000 2,000 3,000 4,000 5,000 6,000 7,000 8, ,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Revolutions/second Full Steps/second Half Steps/second Pullout Torque (oz-in) MOTOR Motor Connection: parallel Drive Setting: 5.0 A/phase Torque Power ,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 Revolutions/second 1/10th Steps/second Power (watts) 128

132 Motor Dimension Drawings - Stepper Motors SIZE 23 FRAME MODEL* A (motor length) A ' shielded cable w/connector 2 x Ø MOUNTING END Ø1.5 ±.002 #6-32 UNC-2B Thd x 0.25 DP (3) equally spaced on Ø1.865 BC.81± X Ø.205 ±.01 2 X X 2.22 SIZE 34 FRAME MODEL* 30 A (motor length) #6-32 UNC-2B Thd x 0.25 equally spaced on Ø2.952 BC A 1.19 ± Ø2.875 ± X Ø.216 ±.01 10' shielded cable w/connector Ø 3.38 MAX 2 X Ø X ±.03 2 X 3.26 MAX SIZE 42 FRAME MODEL* A (motor length) NPT 1.25 ±.08 A ±.05 Ø2.186 ± X 4.20 MAX 10' shielded cable w/connector 30ϒ Ø x 6-32 UNC-2b thru equally spaced on Ø2.925 BC Ø X Ø.28 ±.01 2 X 3.50 Ø4.26 MAX * Part numbers listed are for single shaft. To order double shaft add D to the end. 129

133 MOTOR CONNECTION Minimum Motor Holding Rotor Motor 1 = series Length Torque Step Inertia Weight Part # 2 = parallel (inches) (oz-in) Leads Angle Volts Amps Ohms mh (oz-in 2 /G-CM 2 ) (Lbs.) * / / * / / * / / * / / * / / OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST Part numbers listed are for single shaft. To order double shaft add "D" to the end. *Optimized for microstepping and use with 160 volt drives 130

134 Amplifier DIMENSIONS MT150x - SERVO MOTOR Notes: 1. Dimensions in mm (inches) 2. Tolerances, unless otherwise specified: Angle dimension ±1, XX decimal places ±.38 (.015), XXX decimal places ±.127 (.005) 3. Motor receptacles can be rotated. Model "A" Max. "B" Ref "C" Ref "D" "E" Key Length w/brake w/o brake w/brake w/o brake w/brake w/o brake NEMA 23 NEMA 23 NEMA 23 MT(B) (8.080) (6.301) (7.361) (5.588) (10.91) (9.13) (.3750) (1.502) no keyway 131

135 DIMENSIONS MT30x - SERVO MOTOR Notes: 1. Dimensions in mm (inches) 2. Tolerances, unless otherwise specified: Angle dimension ±1, XX decimal places ±.38 (.015), XXX decimal places ±.127 (.005) 3. Connectors rotate for models MT302. DIM "B" is too small for cable bend radius. Rotate connector 35 MIN. Model "A" Max. "B" Min. "D" "E" "F" Key Length w/brake w/o brake w/brake w/o brake NEMA 34 NEMA 34 NEMA 34 NEMA 34 MT(B) (7.210) (5.420) (3.255) (1.475) ( ) No keyway MT(B) (7.820) (6.030) (3.865) (2.085) ( ) MT(B) (9.120) (7.330) (5.165) (3.385) ( ) Stall Rated Peak Rated Std. Torque Torque Torque Speed Inertia Weight Servo Motor Nm Nm Nm RPM Kgm 2 kg MT1506A MT304A MT304B MT306A MT306B MT308A MT308B

136 Motor Mounting The coupling housing is the mounting base for the motor and includes a self aligning coupling. Motor flanges and couplings suitable for the available range of servo and stepper motors will be found together with technical data and dimensions on motors and drives, see separate data sheet. C D E A MOUNT ASSEMBLY (TYPE MAS or MAI) MOUNT ASSEMBLY (TYPE MES or MEI) MOTOR MOTOR A A Motor Mount Size Type Motor Type A C D E MES Belt Metric MES Belt Metric MES Belt Metric MES Belt Metric MEI Belt Nema MEI Belt Nema MEI Belt Nema MGM Belt Nema MGM Belt Nema MAS Screw Metric MAS Screw Metric MAS-5004P 50 Screw Metric 04P** MAS Screw Metric MAI Screw Nema MAI Screw Nema MAI Screw Nema MAS-5008P 50 Screw Metric 08P** MEI Belt Nema MAI Screw Nema MAI Screw Nema MEI Belt Nema MAI Screw Nema MGM Belt Nema MGM-5034S 50 Screw Nema MGM-3223S 32 Screw Nema MES Belt Metric Dimensions are for reference purposes only Nema mounts match IMS stepper motors or equivalent Metric mounts match Yaskawa SGM Servo motors or equivalent *Drilled & counterbored for 4-40 socket head cap screw from opposite side MGM = Gearbox mount 133

137 øj COUNTER BORE X "K" DEEP FOR MOTOR PILOT "G" x 16mm DEEP x "H" BOLT CIRCLE E Motor Mount Size Type Motor Type G H J K MES Belt Metric UNF MES Belt Metric UNF MES Belt Metric UNF MES Belt Metric UNF MEI Belt Nema UNF MEI Belt Nema UNF MEI Belt Nema UNF MGM Belt Nema UNF MGM Belt Nema UNF MAS Screw Metric 01 M MAS Screw Metric UNF MAS-5004P 50 Screw Metric 04P** UNF MAS Screw Metric UNF MAI Screw Nema 17 * MAI Screw Nema UNF MAI Screw Nema UNF MAS-5008P 50 Screw Metric 08P** M8 X MEI Belt Nema UNC MAI Screw Nema UNF MAI Screw Nema UNF MEI Belt Nema UNF MAI Screw Nema UNF MGM Belt Nema UNF MGM-5034S 50 Screw Nema UNF MGM-3223S 32 Screw Nema UNF MES Belt Metric UNF Dimensions are for reference purposes only Nema mounts match IMS stepper motors or equivalent Metric mounts match Yaskawa SGM Servo motors or equivalent *Drilled & counterbored for 4-40 socket head cap screw from opposite side MGM = Gearbox mount 134

138 PLANETARY GEARBOX FOR THE OSP-E BHD HEAVY DUTY ACTUATOR A gearbox-mounting flange allows the LP series gearbox to be mounted directly to the actuator, eliminating the need for a coupling. Motor mounting flange and reducing bush are custom made to suit the motor. Please specify the motor manufacturer and model when ordering. Note maximum shaft diameter below! OSP-E BHD Heavy Duty Belt Gearbox Nominal Output Torque T2n Series LP070 LP090 LP120 (BHD25) (BHD32) (BHD50) :1, 25:1, 50:1 Nm (283) (708) (1770) (lb-in) 3:1, 10:1, 15:1, 30:1, :1 (133) (310) (797) Maximum Acceleration Torque T2B :1, 25:1, 50:1 Nm (283) (708) (1770) (lb-in) 3:1, 10:1, 15:1, 30:1, :1 (257) (637) (1593) Nominal Speed n1max RPM Maximum Speed n1n RPM Standard Output Backlash j arcmin 1-stage: 3, 5, 10 < 12 2-stage: 15, 25, 30, 50, < Weight Mass Moment of Inertia Maximum Motor Shaft Diameter Ratios Available Efficiency at Load Average Lifetime Lubrication m J stage kg (4.2) (9) (19.8) (lb) stage (4.9) (11.2) (24.7) stage kgcm 2 (0.096) (0.604) (1.85) (lb-in 2 ) stage (0.096) (0.608) (1.874) mm (ins) stage: 3, 5, 10 2-stage: 15, 25, 30, 50, stage: >97% 2-stage: >95% 20,000 hours Flow Grease Protection Rating IP

139 Gearbox LP Series Type Available L W Weight LP 070* Single Stage 3, 5, Double Stage 25, 50, LP 090* Single Stage 3, 5, Double Stage 25, 50, LP 120* Single Stage 3, 5, Double Stage 25, 50, *LP Gear Heads for use with BHD only 136

140 Order Number for OSP-E BHD Gearbox ALWAYS STATE EXACT MOTORTYPE WHEN ORDERING GEAR! Description Reduction Order Number Planetary Gear LP stage I=3: LP stage i=5: LP stage i=10: LP70 for BHD25 LP stage I=15: LP stage i=25: LP stage I=30: LP stage i=50: LP stage i=100: LP stage I=3: LP stage i=5: LP stage i=10: LP90 for BHD32 LP stage I-15: LP stage i=25: LP stage I=30: LP stage i=50: LP stage i=100: LP stage I=3: LP stage i=5: LP stage i=10: LP120 for BHD50 LP stage I=15: LP stage i=25: LP stage I=30: LP stage i=50: LP stage i=100: Gearbox Mounting Flanges - See New Ordering Instructions Position 4 for Shaft Type Shaft Type Gearbox flange to LP70 for BHD25 K,L,M,N mount the LP series LP90 for BHD32 K,L,M,N to BHD LP120 for BHD50 K,L,M,N

141 PLANETARY GEARBOX FOR THE OSP-E BELT ACTUATOR A gearbox mounts directly to the actuator, eliminating the need for a coupling. A simple adaptor flange and bushing allows NEMA 23 and 34 frame motors to be fitted. The gearbox input shaft connects directly to the motor shaft and is secured using a split-clamping ring. OSP-E Belt Gearbox Nominal Output Torque Maximum Acceleration Torque T2n T2B Series EG 14 3:1, 10:1 Nm (124) (lb-in) 26 5:1, 7:1 (230) 25 3:1, 10:1 Nm (221) (lb-in) 40 5:1, 7:1 (354) Nominal Speed n1max RPM 3500 Maximum Speed n1n RPM 6000 Standard Output Backlash j arcmin 3:1-10:1 < 10 kg 1.0 Weight m 1-stage (lb) (2.2) i = 3 (0.06) kgcm Mass Moment of Inertia J1 i = 5 (lb-in 2 ) (0.051) i = 7,10 (0.047) Ratios Available 1-stage: 3, 4, 5, 7, 10 Efficiency at Load 1-stage: 90% Average Lifetime Lubrication > 20,000 hours Mineral Grease EP0 Protection Rating IP 64 Operating Temperature -20 C to 90 C 138

142 Planetary Gearbox Dimensions Belt Actuator Note: Dimensions below include NEMA 23 or 34 flanges. Actuator and Type Available L W Weight Ratio Max Max Kg 25 Belt/Ball Screw 3, 5, 7, 10 NEMA NEMA Belt/Ball Screw 3, 5, 7, 10 NEMA NEMA Belt/Ball Screw 3, 5, 7, 10 NEMA NEMA Gam Gear Heads have hollow shafts and do not require a Gear Box mount. GAM Gear Heads are not to be used on the BHD model. All above dimensions are for reference only. Consult factory for further details on all Gear Head. 139

143 Order Number for OSP-E Belt and Ballscrew Gearbox Order Numbers 25 Belt Actuator EG00003-B2523A EG00005-B2523A EG00007-B2523A EG00010-B2523A Description Gearbox 3:1 Ratio 25 Belt.250 motor shaft Gearbox 5:1 Ratio 25 Belt.250 motor shaft Gearbox 7:1 Ratio 25 Belt.250 motor shaft Gearbox 10:1 Ratio 25 Belt.250 motor shaft EG00003-B2523 EG00005-B2523 EG00007-B2523 EG00010-B2523 Gearbox 3:1 Ratio 25 Belt.375 motor shaft Gearbox 5:1 Ratio 25 Belt.375 motor shaft Gearbox 7:1 Ratio 25 Belt.375 motor shaft Gearbox 10:1 Ratio 25 Belt.375 motor shaft EG00003-B2534 EG00005-B2534 EG00007-B2534 EG00010-B2534 Gearbox 3:1 Ratio 25 Belt.375 motor shaft Gearbox 5:1 Ratio 25 Belt.375 motor shaft Gearbox 7:1 Ratio 25 Belt.375 motor shaft Gearbox 10:1 Ratio 25 Belt.375 motor shaft 32 Belt Actuator EG00003-B3223A EG00005-B3223A EG00007-B3223A EG00010-B3223A Gearbox 3:1 Ratio 32 Belt.250 motor shaft Gearbox 5:1 Ratio 32 Belt.250 motor shaft Gearbox 7:1 Ratio 32 Belt.250 motor shaft Gearbox 10:1 Ratio 32 Belt.250 motor shaft EG00003-B3223 EG00005-B3223 EG00007-B3223 EG00010-B3223 Gearbox 3:1 Ratio 32 Belt.375 motor shaft Gearbox 5:1 Ratio 32 Belt.375 motor shaft Gearbox 7:1 Ratio 32 Belt.375 motor shaft Gearbox 10:1 Ratio 32 Belt.375 motor shaft EG00003-B3234 EG00005-B3234 EG00007-B3234 EG00010-B3234 Gearbox 3:1 Ratio 32 Belt.375 motor shaft Gearbox 5:1 Ratio 32 Belt.375 motor shaft Gearbox 7:1 Ratio 32 Belt.375 motor shaft Gearbox 10:1 Ratio 32 Belt.375 motor shaft 50 Belt Actuator EG00003-B5023 EG00005-B5023 EG00007-B5023 EG00010-B5023 Gearbox 3:1 Ratio 50 Belt.375 motor shaft Gearbox 5:1 Ratio 50 Belt.375 motor shaft Gearbox 7:1 Ratio 50 Belt.375 motor shaft Gearbox 10:1 Ratio 50 Belt.375 motor shaft EG00003-B5034 EG00005-B5034 EG00007-B5034 EG00010-B5034 Gearbox 3:1 Ratio 50 Belt.375 motor shaft Gearbox 5:1 Ratio 50 Belt.375 motor shaft Gearbox 7:1 Ratio 50 Belt.375 motor shaft Gearbox 10:1 Ratio 50 Belt.375 motor shaft 140

144 141

145 Ordering Instructions / Part Numbering System for OSP Series Electric Actuators series bore lead shaft mount single mount mount double mount E H Electric Heavy Duty (BHD) belt 1 2 5mm BS mm BS mm BS A B BP (belt Bi-parting) C D EDB (belt-duplex)(32) E F G H J K L M N P Q R S T U V W X Y Z special 0 right (belt) 1 left (belt) 2 double (belt) A STD (screw) B 2 end (screw) C D Clamp Shaft-Right (BHD) E Clamp Shaft-Left (BHD) F Clamp Shaft-Close (BHD) G Clamp Shaft-Open (BHD) H J K Hollow Shaft-Right (BHD) L Hollow Shaft-Left (BHD) M Hollow Shaft-Close (BHD) N P Q R S T U V W X Y Z Hollow Shaft-Open (BHD) Obsoleted (BHD) Obsoleted (BHD) Obsoleted (BHD) Obsoleted (BHD) special Drive Shaft Options - OSP-E 0 if double (all and BHD) 1 std mnt (nr20) (all and BHD) 2 floating mount (nr25) (all) 3 invert mount (nr30) (all) 4 invert float mount (nr35) (all) 5 slideline (all) 6 Powerslide (25) 7 Powerslide (25,32) 8 Powerslide (25,32) 9 Powerslide (50) A Powerslide (50) B C D E F G H J K L M N P Q Guideline (all) Proline/GDL (all) R S T "T" section piston mount (NR22) (50) U V W X Y Z special 0 if single (all and BHD) 1 std mnt (nr20) (all and BHD) 2 floating mount (nr25) (all) 3 invert mount (nr30) (all) 4 invert float mount (nr35) (all) 5 slideline (all) 6 ps25 (one piston, two carriages)(25) 7 ps35 (one piston, two carriages)(25,32) 8 ps44 (one piston, two carriages)(25,32) 9 ps60 (one piston, two carriages)(50) A ps76 (one piston, two carriages)(50) B C D E F G H J K L M N P Q R S T "T" section piston mount (NR22) (50) U V W X Y Z special 0 = (Standard) 1 = 2 = Actuating Direction Options - BHD Right D and K = Standard Left E and L = Close F and M= Standard Bi-Parting Open G and N = 142

146 7* motor mount 8 screws & coating 9* support 10 center support qty 11 switch switch qty stroke (mm) 0 none and BHD 1 mes-2504 (belt)(25) 2 mes-3204 (belt)(32) 3 mes-5004 (belt)(50) 4 mes-5008 (belt)(50) 5 mei-2523 (belt)(25) 6 mei-3234 (belt)(32) 7 mei-5034 (belt)(50) 8 mgm-3234 (belt)(32) 9 mgm-5034 (belt)(50) A mas-2501 (screw)(25) B mas-3204(screw)(32) C mas-5004p(screw)(50) D mas-5008(screw)(50) E mai-2517 (screw)(25) F mai-3223 (screw)(32) G mai-5034 (screw)(50) H mas-5008p (screw)(50) J mei-5042 (belt)(50) K mai-3101 (screw)(32) L mai-3234 (screw)(32) M mei-3223 (belt)(32) N mai-2523 (screw)(25) P mgm-3223 (belt)(32) Q mgm-5034s (screw)(50) R mgm-3223s (screw)(32) S mes-3208 (belt)(32) T U V W X Y Z special 0 std 1 stainless hardware 2 xylan coated aluminum 3 stainless/xylan A B C D E F G H J K L M N P Q R S T U V W X Y Z special 0 none and BHD A B D1 (all) C E1 (all) D E2 (all) E E3 (all) F E4 (all) G A1+D1 (25,32) H B1+D1 (25,32) J C1+D1 (50) K A1+E1 (25,32) L B1+E1 (25,32) M C1+E1 (50) N A2+E2 (25,32) P C2+E2 (50) Q A3+E3 (25,32) R S C3+E3 (50) T B4+E4 (25,32) U C4+E4 (50) V W X Y Z special 0 none 0 none 1 no reed KL3045 (all) 2 nc reed KL3048 (all) 3 pnp (all) 4 npn10751 (all) A B C D E F G H J K L M N P Q R S T U V W X Y Z special * (BHD) Non-standard KB and KL dimensions must be specified on a separate line item (use "Z" in part number). 7* (BHD) Order motor mount and/or gearbox as a separate line item (contact customer service). 7* Contact customer service if non-standard motor mounting holes are required. 9* (BHD) Order supports as a separate line item. 9* Only one end support is supplied in the OSP-E part number. If more than one is required, please order additional end supports as a separate line item. 143

147 144

148 Electric Actuator Application Sheet Distributor: End-User: Salesperson: Phone: Fax: Stroke: Time to make move: Load: Incline: Check if load is externally supported Actuator type: L M = M Ms MS = r F A Mv MV = Description: r See Attached for info /a additional info Special Features Required: Switches Type Qty. Controller Needed Servo Motor Needed Stepper Motor Needed Customer Supplied Motor Please complete and fax to: 630/ , Attention: Technical Support 145

149 146

150 Advice, service and sales... worldwide and round the clock HOERBIGER-ORIGA CORPORATION 100 West Lake Drive, Glendale Heights, IL tel (630) fax (630) HOERBIGER-ORIGA GmbH Sudliche Romerstraße 15 Postfach D Altenstadt tel fax HOERBIGER-ORIGA PNEUMATIK GmbH Johann-Giefing-Straße 12 A-2700 Wiener Neustadt tel (02622) fax HOERBIGER-ORIGA Ltd. Tewkesbury Industrial Estate Tewkesbury G1.20 8ND, GB tel fax HOERBIGER-ORIGA AB. Box 67 S Kungsor, Sweden tel fax HOERBIGER-ORIGA GmbH Industriestr. 8 D Filderstadt tel (07158) fax dmarket@hoerbiger-origa.com Internet: A4P017E61AAJ50X-0101

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