Once in a while an opportunity

Size: px
Start display at page:

Download "Once in a while an opportunity"

Transcription

1 Once in a while an opportunity comes along that compels you to share your experiences with others dealing with the same issues. In this case we had a number of issues with a late Volkswagen Beetle and the infamous 09G 6-speed automatic transmission. Checking TCC Command To check the TCC command from the TCM to the N91 solenoid, you ll need to access the wiring near the TCM. The TCM is mounted under the passenger side of the dash. To access it, you have to release the top center panel of the dash; push it forward and then pop it up to release it (figure 1). To protect the other dash panels, I removed the right side dash end cap, the glovebox assembly, and the passenger hold-on bar and dash panel that covers the passenger air bag canister. Then I unsnapped the A-pillar interior trim panel and popped out the passenger side top dash panel (figure 2) There was another panel under that one, mounted with a few more screws and held down with press-in tabs. Finally I accessed the TCM (figure 3) and connected a Vantage graphing meter to the TCC command wire. It displayed about 5-10 percent with no TCC apply. After 3rd gear it started to ramp up to percent at about MPH, depending on load. At highway speeds it commanded a duty cycle of around percent. Figure 1: Removing the center dash cap by Dave Skora Technical Director, Valve Body Pro Figure 2: Removing dash panels to access the TCM Figure 3: Locating the TCM 22 GEARS August 2010

2

3 A Closer Look at VW's Continued Figure 4: Left side of 09G transmission Figure 5: Modus Expert Mode on the engine side Figure 6: Entering block value code 063 for base setting Pressure Tap Locations I also connected gauges to the various taps. The lube tap had about 2-3 PSI at idle and varied between 6-30 PSI at 40 MPH, again depending on vehicle load. The K1 tap for forward engagement measured between PSI, depending on which valve body we were testing. Reverse pressure at idle in the B2 tap was about PSI. At stall, reverse pressure went up to 280 PSI. There are some tap location errors out there in articles published on this unit: The K1 tap is located at the forward lower left side of the case. The B2 tap is located on the left side, midway up the case (figure 4). Adaptive Strategies These vehicles have very sensitive adaptive shifts; after installing a valve body, you must perform the base setting before the transmission will shift properly. First make sure that all modules are working and no codes are present. The vehicle should be at normal operating temperature, and the battery and vehicle electrical system must be in good condition. There should also be at least 3-4 gallons of fuel in the tank. ATRA s Bill Brayton explained that adding fuel to a Beetle solved some harsh engagement issues that one ATRA Member was having. Here are some screen shots from a Modus scan tool with 2009 software. We were able to perform the base setting by accessing EXPERT MODE under the engine side (figure 5). The scan tool pretty much prompts you through, except for a few areas. To access the base settings, the scan tool asked us to enter a block value code. We used code 063 (figure 6); when you get to the screen for base setting, you have to hold the throttle all the way 24 GEARS August 2010

4 Freudenberg-NOK Peter Fink, Owner Certified Transmission YOU KNOW YOU RE GETTING OEM QUALITY OR BETTER WITH TRANSTEC. As a successful shop owner, you understand the importance of using the right parts. So does Peter Fink, owner of Certified Transmission, a respected organization that rebuilds over 25,000 transmissions a year. That s why they rebuild with TransTec. Manufactured to meet the strictest OE standards, TransTec kits make for a faster rebuild with virtually no comebacks. TransTec kits have the broadest coverage of vehicles, and give you value-added features like clearly labeled subpacks, more technical information and the most impressive product support. TransTec kits are produced by CORTECO, a division of Freudenberg-NOK, the American partnership with more than $6 billion in resources. Resources like this guarantee you re getting the best components and support. Because quality should never be an issue, whether you rebuild 25 or 25,000 transmissions a year.

5 A Closer Look at VW's Continued Figure 7: Base setting screen after holding the throttle to floor for 3 seconds. Figure 8: Disassembled solenoid with weak coil. open for 3 seconds (key on, engine off; figure 7). When you release the throttle, the screen should change to OK. Valvebody Test: Harsh Engagement One valve body we tested created very harsh engagements right away. Except for that, it always drove and shifted great, cold or warmed up. After the base settings were completed, forward engagement smoothed out but reverse remained harsh. We drove it again on city streets and at highway speeds. The only issue remained was reverse engagement. This was an interesting problem because I knew the vehicle and transmission were good. I remembered a fix for the 5R55N used in the old Lincoln LS for a delayed Reverse. To fix this one, I moved the gear selector slowly out of reverse. As soon as I felt the clutch begin to re-lease, I dropped it right back into reverse. I did maneuver this about 3 times. After that, reverse engagement was perfect. Valvebody Test: Delay in Reverse and Flare into 3rd and 5th This valve body started acting up right away. It caused a delay and a bang in reverse, and a flare-bang into both 3rd and 5th. We knew this could only be caused by a bad solenoid or the valve that controlled the K3 clutch. We removed the N90 solenoid, which controls the K3 clutch. N90 is the large solenoid next to the manual valve. Be careful; some published information lists the wrong solenoid controlling the 26 GEARS August 2010

6 Figure 9: Filling the pan with fluid. Figure 10: Pumping fluid into the transmission at the harness connector. K3 clutch. NOTE: You can remove this solenoid by either removing the whole valve body, or by removing most of the bolts and loosening but not completely removing the valve body bolts from the opposite side of the solenoids. I disassembled the solenoid down to the coil (figure 8). Everything looked good: the armature was free and the valve wasn t sticky or worn. The coil resistance was at 5.4 ohms. But remember, resistance can only verify Now Available! New 6L80E whether something is bad. It can t tell small fill tube on the front of the case, you whether a device or circuit will but it s hard to get to and requires a very work well under live conditions. small funnel to add any fluid to the unit I got another solenoid coil and (figure 9). installed a special alloy bushing to We discovered that, by removing replace the suspect one. Guess what? the wiring harness pass-through It worked. The delay in reverse and the connector on the front corner of the unit, flare-bang shifts completely went away. there was enough slack in the wiring to We were happy to be able to change one insert a tube and pump fluid into the weak solenoid and help a shop out. transmission (figure 10). Filling the Transaxle Until next time, keep your mind open to new ideas and your bays full. One last tip we re glad to pass AAEQ Gears Ad 1-4 pg _1-17 AAEQ Gears Ad 7/6/10 8:59 PM Page 1 along concerns adding fluid. There s a PowerPacks CORES We ve Got Yours! Extended Durability Superior Coefficient of Friction Elevated Heat Management With over 150,000 transmission, engine, and internal part cores on the shelf, we have the cores you need ready to ship today! Alto# Clutch Alto# Reverse Clutch Visit our New Website at Alto Products Corp is Now TS16949 Certified Tel: Fax: COME SEE US AT THE ATRA Powertrain Expo BOOTH #501 Las Vegas, NV Chicago, IL FAX FAX Find vintage cores on *Memory Lane* aamidwestcores.com GEARS August

A4BF2/A4AF3. It s Monday morning: A. Problems Before. and After Rebuild. No Forward in Drive; Manual Low and Reverse Okay.

A4BF2/A4AF3. It s Monday morning: A. Problems Before. and After Rebuild. No Forward in Drive; Manual Low and Reverse Okay. A4BF2/A4AF3 Problems Before SPEAKER and After Rebuild by Mike Souza It s Monday morning: A customer arrives at your shop in a 2000 Elantra and a harsh 4-3 coastdown and kickdown shift complaint. It uses

More information

New Problems Facing the 09G

New Problems Facing the 09G Fun with Transmissions New Problems Facing the 09G by Bill Brayton www.atra.com Back in 2008 Dave Skora wrote a series of articles introducing the VW 09G 6-speed transmission. That was before most shops

More information

Late Model Honda. Remember when you had a FUN WITH TRANSMISSIONS

Late Model Honda. Remember when you had a FUN WITH TRANSMISSIONS FUN WITH TRANSMISSIONS Late Model Honda by Bill Brayton Today s late model Accords have changed; removing the unit from the car isn t always necessary to correct a shift problem. Remember when you had

More information

It s a Stick Shift! Having fun with Ford s latest automated stick shift: How it shifts and how to work on it without spending a lot of dough.

It s a Stick Shift! Having fun with Ford s latest automated stick shift: How it shifts and how to work on it without spending a lot of dough. DPS6: It s a Stick Shift! FUN WITH TRANSMISSIONS DPS6: It s a Stick Shift! by Bill Brayton members.atra.com Having fun with Ford s latest automated stick shift: How it shifts and how to work on it without

More information

chart for this unit. Let s look at some of the gear

chart for this unit. Let s look at some of the gear by David Skora recently began seeing a new 6- speed automatic transmission in some Beetle and Passat vehicles. Built by Aisan, this transmission uses the Leppeletier planetary design. All shift timing

More information

VW 09G. Bumping. Welcome back to another TALES FROM THE BENCH. TCC Valves. by Jarad Warren members.atra.com

VW 09G. Bumping. Welcome back to another TALES FROM THE BENCH. TCC Valves. by Jarad Warren members.atra.com Bumping VW 09G TALES FROM THE BENCH Bumping VW 09G by by Jarad Warren members.atra.com Welcome back to another addition of Tales from the Bench. In this issue of GEARS, we re going to look at a 2005 Volkswagen

More information

Mercedes Benz has introduced

Mercedes Benz has introduced THE ART OF THEORY The Strategy of the 722.9 (NAG2) by Hank Blair members.atra.com www.atra.com Mercedes Benz has introduced the 5 th generation electronically controlled transmission, called the 722.9

More information

There is nothing better in a

There is nothing better in a FUN WITH TRANSMISSIONS Honda Transmissions and the P0740 After-Rebuild Blues by Bill Brayton There is nothing better in a transmission shop when a Honda Accord hits the ground after a rebuild and road

More information

In the last issue of GEARS we went

In the last issue of GEARS we went A Look Inside the 6-Speed Volkswagen Automatic; Part 2 A Look Inside the 6-Speed Volkswagen Automatic; Part 2 by David Skora In the last issue of GEARS we went over the theory of VW s 09G and 09M 6-speed

More information

ZF6HP26 / 6R60. COMMON COMPLAINTS with the KEEP THOSE TRANNYS ROLLING

ZF6HP26 / 6R60. COMMON COMPLAINTS with the KEEP THOSE TRANNYS ROLLING Common Complaints with the ZF6HP26/6R60 KEEP THOSE TRANNYS ROLLING COMMON COMPLAINTS with the ZF6HP26 / 6R60 by Pete Huscher members.atra.com Figure 1: Worn Pressure Regulator Valve In this issue of Keep

More information

U660E, U660F, U760E, and U760F. Figure 1: Worn Primary Pressure Regulator and Boost Valves

U660E, U660F, U760E, and U760F. Figure 1: Worn Primary Pressure Regulator and Boost Valves Valve Body Problems KEEP THOSE TRANNYS ROLLING VALVE BODY PROBLEMS with Toyota s by Pete Huscher members.atra.com U660E, U660F, U760E, and U760F Figure 1: Worn Primary Pressure Regulator and Boost Valves

More information

Identify Worn Converter Rivets

Identify Worn Converter Rivets Use ZF s Decoupling at a Standstill to Identify Worn Converter Rivets HEAVY METAL! Use ZF s Decoupling at a Standstill to Identify Worn Converter Rivets by Rolly Alvarez members.atra.com A fluid check

More information

There s a Profit to Be Made

There s a Profit to Be Made There s a Profit to Be Made by Hank Blair members.atra.com I ve heard from shops who claim the Ford CFT 30 is too hard to work on or they can t get parts. Well, things are changing; the parts are becoming

More information

Four-Wheel Drive. A Clue Discovered

Four-Wheel Drive. A Clue Discovered Is Your Ford Four-Wheel Drive System Crazy? KEEP THOSE TRANNYS ROLLING Is Your Ford SPEAKER Four-Wheel Drive by Pete Huscher System Crazy? While working on the ATRA HotLine, I received a call from a technician

More information

My VSS Hertz! Vehicle speed sensors come in VSS THE PROPER DIAG... by Lance Wiggins

My VSS Hertz! Vehicle speed sensors come in VSS THE PROPER DIAG... by Lance Wiggins VSS THE PROPER DIAG... My VSS Hertz! by Lance Wiggins Figure 1 Figure 2A Vehicle speed sensors come in different shapes, sizes and designs. But they all have one common purpose: To provide the computer

More information

If you ve had the pleasure of rebuilding

If you ve had the pleasure of rebuilding Fun with Transmissions A Quick Look at Honda Five Speeds by Bill Brayton members.atra.com www.atra.com If you ve had the pleasure of rebuilding the Honda BYBA five-speed transmission, you know this unit

More information

Three Point Performance

Three Point Performance LET S PLAY BALL by Lance Wiggins Three Point Performance It was 6:45 AM, sometime in June. The temperature was already close to 80 F. My buddy and I were in the service area getting ready for the day.

More information

Technical Bulletin # 1251

Technical Bulletin # 1251 Transmission: Subject: Application: Issue Date: CD4E TCC Slip Code Diagnosis Ford, Mercury and Mazda May 2009 CD4E TCC Slip Code Diagnosis Once the check engine light illuminates, the transmission will

More information

Educating the AF33-5. As 2007 quickly approaches its end and 2008 is in LET'S PLAY BALL. by Lance Wiggins

Educating the AF33-5. As 2007 quickly approaches its end and 2008 is in LET'S PLAY BALL. by Lance Wiggins LET'S PLAY BALL Educating Spe aker the AF33-5 by Lance Wiggins As 2007 quickly approaches its end and 2008 is in sight, it occurred to me that my 20th high school reunion is coming up next year. 20 years

More information

Electrical Testing in the Operating Room; Part 6

Electrical Testing in the Operating Room; Part 6 DOCTORDOCTOR It hurts when I shift! by Randall Schroeder Electrical Testing in the Operating Room; Part 6 IIn the operating room, doctors are faced with precise test procedures that are challenging and

More information

JATCO RE5R05A. Figure 1

JATCO RE5R05A. Figure 1 LET'S PLAY BALL Controlling the JATCO RE5R05A Part 2 of 3 by Lance Wiggins So you re back for more good. In this issue of GEARS, we re going to go through the valve body, TCM and solenoids of the JATCO

More information

In the operating room, transmission

In the operating room, transmission DOCTOR DOCTOR It hurts when I shift! REPRINT FROM MARCH 2005 SEE PART 2 ON PAGE 24 by Randall Schroeder In the operating room, transmission surgeons are often faced with split-second decisions regarding

More information

Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram

Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram FORD 6R140 ZIP KIT PART NUMBER 6R140-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram WARNING: If ridge and

More information

SECTION 5 DIAGNOSTIC TROUBLE CODES (DTC)

SECTION 5 DIAGNOSTIC TROUBLE CODES (DTC) 5 1. DTC MEMORY SECTION 5 Diagnostic Trouble Codes (DTCs) are logged in a list in TCM memory. The DTCs contained in the list have information recorded as shown in Table 5 1 (DTC example). The TCM is capable

More information

Very few have seen or worked STREET SMART. by Mike Brown. Repair Manual Solenoid Name. Parts Catalog Description

Very few have seen or worked STREET SMART. by Mike Brown. Repair Manual Solenoid Name. Parts Catalog Description Getting a Better Look at the Toyota A761E Valve Body STREET SMART Getting a Better Look at the Toyota A761E by Mike Brown Valve Body Repair Manual Solenoid Name S1 S2 S3 S4 SR SL1 SL2 SLT SLU Parts Catalog

More information

For too many technicians, diagnosis. A Logical Diagnostic Procedure Saves a Fishing Trip! DRIVE ABILITY

For too many technicians, diagnosis. A Logical Diagnostic Procedure Saves a Fishing Trip! DRIVE ABILITY DRIVE ABILITY by Dave Skora A Logical Diagnostic Procedure Saves a Fishing Trip! According to the repair order, the rebuilder replaced the torque converter and the converter clutch solenoid during the

More information

Toyota introduced the U250E 5-

Toyota introduced the U250E 5- A Closer Look at the Toyota U250E STREET SMART A Closer Look at the Toyota U250E by Mike Brown Toyota introduced the U250E 5- speed automatic transmission in the 2005 Camry with 2AZ-FE engines. It s a

More information

For a while now I have been

For a while now I have been TECHNICAL TRAINING Shift Pointers Author: Subject: Erratic 2-3 shift, code P0780 Unit: BAYA 5-speed automatic Vehicle Applications: 2003 Honda LX Essential Reading: Rebuilder Shop Owner Center Manager

More information

In the last issue of Let s LET S PLAY BALL. Every code represents a perceived failure to the computer. by Lance Wiggins

In the last issue of Let s LET S PLAY BALL. Every code represents a perceived failure to the computer. by Lance Wiggins LET S PLAY BALL by Lance Wiggins A Look at the 450-43LE (Aisin Seiki), Part 2 Please note: In the April issue of GEARS, Aisin Seiki was spelled incorrectly. The correct spelling is listed above. Our apologies

More information

RE5R05A. A Last Look at the. Welcome back to the final part in our series covering. Part 3 of 3 LET'S PLAY BALL. by Lance Wiggins

RE5R05A. A Last Look at the. Welcome back to the final part in our series covering. Part 3 of 3 LET'S PLAY BALL. by Lance Wiggins LET'S PLAY BALL A Last Look at the RE5R05A Part 3 of 3 by Lance Wiggins Figure 1 Welcome back to the final part in our series covering the JATCO RE5R05A transmission. So far, we ve covered the computer

More information

In the last issue of GEARS, we

In the last issue of GEARS, we Shortcuts to GM Solenoid Electrical Diagnosis, i s, Part 2 by Steve Garrett In the last issue of GEARS, we looked at the theory behind GM s transmission solenoid control systems. This time, we ll examine

More information

Unbalanced Regulation:

Unbalanced Regulation: Unbalanced Regulation: 47-48RE Valve Bodies by Mark Puccinelli members.atra.com www.atra.com Figure 1 The Dodge RE series transmission has been in service since 1996. In 2003, Dodge released the 48RE for

More information

by David Skora These pressure readings are based on the computer reacting to the load conditions of the vehicle. Pressures may vary

by David Skora These pressure readings are based on the computer reacting to the load conditions of the vehicle. Pressures may vary Looking inside the Volkswagen 09G 6-Speed; Part 3 Looking inside the Volkswagen 09G 6-Speed; by David Skora PART 3 I n past issues we looked at the design and operation of the VW 6-speed transmission.

More information

Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram

Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram FORD 6R140 ZIP KIT PART NUMBER 6R140-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram WARNING WARNING: If ridge

More information

Honda P0740. Back in March, 2008, A New Key for the. After-Rebuild Blues. Fun With Transmissions. 4 Speed

Honda P0740. Back in March, 2008, A New Key for the. After-Rebuild Blues. Fun With Transmissions. 4 Speed A New Key for the Honda P0740 After-Rebuild Blues Fun With Transmissions A New Key for the Honda P0740 After-Rebuild Blues by Bill Brayton members.atra.com www.atra.com Back in March, 2008, I wrote about

More information

Technical Bulletin Listing 2009

Technical Bulletin Listing 2009 Technical Bulletin Listing 2009 May, 2009 Transmission Bulletin # # Pages Subject January U140E/U241E 1225 1 Harsh 2-3 Shift After Overhaul GM MP T-Case 1226 10 Introduction 6T70/75 1227 1 Transfer Bolt

More information

We hear a lot of questions

We hear a lot of questions Common Codes and Corrections for the Allison LCT by Steve Garrett 1000 We hear a lot of questions about diagnostic trouble codes for Allison s Light Commercial Truck (LCT) 1000 transmission. Many of the

More information

Technical Bulletin Listing

Technical Bulletin Listing Transmission Bulletin # # Pages Subject Technical Bulletin Listing January, 2007 January U140E, U140F 829A 2 Sprag Rotation V4A51 1054 1 No Power Above 3500 RPM 4T60E 1055 1 Neutral/Shudder During the

More information

Technical Bulletin Listing 2009

Technical Bulletin Listing 2009 Technical Bulletin Listing 2009 Transmission Bulletin # # Pages Subject January U140E/U241E 1225 1 Harsh 2-3 Shift After Overhaul GM MP T-Case 1226 10 Introduction 6T70/75 1227 1 Transfer Bolt Eliminated

More information

6T30/6T40/6T45 - AUTOMATIC TRANSMISSION

6T30/6T40/6T45 - AUTOMATIC TRANSMISSION 2010 GMC Truck Terrain AWD L4-2.4L Vehicle > ALL Diagnostic Trouble Codes ( DTC ) > Testing and Inspection > P Code Charts > P0717 6T30/6T40/6T45 - AUTOMATIC TRANSMISSION DTC P0716 or P0717 Diagnostic

More information

Diagnosing a complaint on the HotLine is like being a detective at a murder scene: No one saw anything. When it comes to diagnosing

Diagnosing a complaint on the HotLine is like being a detective at a murder scene: No one saw anything. When it comes to diagnosing Unusual Suspect THE WORD ON THE STREET Unusual Suspect by Mike Souza members.atra.com Diagnosing a complaint on the HotLine is like being a detective at a murder scene: No one saw anything. When it comes

More information

What is it that makes that. LET S PLAY BALL Time to Shift Gears. by Lance Wiggins. Typical 4 Speed Mitsubishi

What is it that makes that. LET S PLAY BALL Time to Shift Gears. by Lance Wiggins. Typical 4 Speed Mitsubishi LET S PLAY BALL Time to Shift Gears Typical 4 Speed Mitsubishi by Lance Wiggins What is it that makes that grinding noise in my transmission? I just had it serviced and that noise started shortly after

More information

Rodeo Roundup. When working with. by Mike Baird

Rodeo Roundup. When working with. by Mike Baird by Mike Baird Rodeo Roundup Figure 1 When working with local transmission shops I occasionally get the opportunity to get my hands on a problem vehicle. This particular problem was with a 1997 Isuzu Rodeo

More information

What is it about the LE

What is it about the LE LET S PLAY BALL A Look at the 450-43LE (Asian Seki), Part 1 by Lance Wiggins Figure 1 What is it about the 450-43LE that s so intriguing? Well, let s see: There are no checkball locations to be found in

More information

The first in a series of new, GM,

The first in a series of new, GM, 6T70/6T75: The Future is Now, Part 1 6T70/6T75: The Future is SPEAKER Now, Part 1 by Steve Garrett The first in a series of new, GM, 6-speed, front-wheel drive transmissions was introduced for the 2007

More information

It s Not Your Everyday Bind

It s Not Your Everyday Bind The Honda with a Bind in Reverse Fun with Transmissions It s Not Your Everyday Bind by SPEAKER Bill Brayton Unwanted oil pressure causes a Honda BAXA/MAXA to bind in reverse. Iwrote an article introducing

More information

TOYOTA/LEXUS U151E, U151F, U250E Zip Kit

TOYOTA/LEXUS U151E, U151F, U250E Zip Kit TOYOTA/LEXUS U5E, U5F, U50E Zip Kit PART NUMBER U5E-U50E-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram Upper

More information

Technical Bulletin Listing 2010

Technical Bulletin Listing 2010 Technical Bulletin Listing 2010 January, 2010 Transmission Bulletin # # Pages Subject January Allison LCT 1000 1300 1 Sets P0872, No 4th, 3rd Gear Start 4L80E 1301 4 Shift Shuttle/No Line Rise RE4F04A

More information

The E4OD and 4R100. Repeated failures are caused by. Check those Checkballs: BEYONDTHEBASICS. by Dennis Madden

The E4OD and 4R100. Repeated failures are caused by. Check those Checkballs: BEYONDTHEBASICS. by Dennis Madden BEYONDTHEBASICS by Dennis Madden Check those Checkballs: The E4OD and 4R100 Repeated failures are caused by only two types of problems: parts or technique. Now first, let s qualify failure. The failure

More information

Improving the gearshift feel in an SW20.

Improving the gearshift feel in an SW20. Improving the gearshift feel in an SW20. Part one In 3 parts. The SW20 gearshift can be often be greatly improved by eliminating play in the shift linkages, and this article covers three areas that need

More information

ZF4HP16. Technical Bulletin # Signal Combination L1 L2 L3 L4 P R N D

ZF4HP16. Technical Bulletin # Signal Combination L1 L2 L3 L4 P R N D Transmission: Subject: Application: Issue Date: Technical Bulletin # 1308 ZF4HP16 Electronical Components Description 2005 Suzuki Forenza L4-2.0L February, 2010 ZF4HP16 Electronical Components Description

More information

RAFIG IDLE TUNING PROCESS

RAFIG IDLE TUNING PROCESS RAFIG IDLE TUNING PROCESS I decided to PDF this process and bring everything I found into one document as when I went to idle tune it was in bits and pieces so I have gathered SSpdmon s info and put it

More information

LX AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION TABLE OF CONTENTS

LX AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION TABLE OF CONTENTS LX AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21-495 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION TABLE OF CONTENTS page AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION DESCRIPTION...496

More information

ATRA WEBINAR Chrysler CVT-2 Introduction

ATRA WEBINAR Chrysler CVT-2 Introduction ATRA WEBINAR Chrysler CVT-2 Introduction Sponsored By: Presented by: Steve Garrett ATRA Today s Presentation Sponsored By: Lwiggins@ATRA.com Connections Handout Questions Survey Thanks A special thanks

More information

FORD 6R80 UPDATES Presented by: David Chalker ATRA Technical Advisor 6R80

FORD 6R80 UPDATES Presented by: David Chalker ATRA Technical Advisor 6R80 FORD UPDATES Presented by: David Chalker ATRA Technical Advisor Welcome To Today s Presentation Sponsored By: Any Questions Or Comments Please Send Emails To webinars@atra.com Any Questions That You

More information

DESCRIPTION & OPERATION

DESCRIPTION & OPERATION DESCRIPTION & OPERATION ANTI-LOCK BRAKING 1998-99 BRAKES Anti-Lock/TCS - Corvette The Anti-Lock Brake System (ABS) and Traction Control System (TCS) increases vehicle control during severe deceleration

More information

Door Panel Removal & Window Stop Adjustment

Door Panel Removal & Window Stop Adjustment Door Panel Removal & Window Stop Adjustment By: Jeff Wolford Disclaimer: This is simply an article of how I fixed my car. I m not responsible if you break, scratch, or mess up anything following my example.

More information

ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R75, 6R80, ZF6HP21/28/34 (Generation 2)

ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R75, 6R80, ZF6HP21/28/34 (Generation 2) Valve Body Identification ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R7, 6R80, ZF6HP21/28/34 (Generation 2) IDENTIFICATION GUIDE Valve components differ between Generation 1 (ZF6HP19/26/32), Ford 6R60,

More information

TOYOTA U151E-U250E ZIP KIT

TOYOTA U151E-U250E ZIP KIT TOYOTA U5E-U50E ZIP KIT PART NUMBER U5E-U50E-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram Upper Valve Body

More information

Lets get that old stock downpipe off and put a nice 76mm stainless steel unit onto the car. Here is a pic of the stock downpipe attached to the car

Lets get that old stock downpipe off and put a nice 76mm stainless steel unit onto the car. Here is a pic of the stock downpipe attached to the car Hi MMR Fans its that time again, the third issue of the VAG tuning articles. As promised this issue we are going to install the downpipe, decat, and full exhaust system with dyno tests in between to show

More information

Selected excerpts from the book: Lab Scopes: Introductory & Advanced. Steven McAfee

Selected excerpts from the book: Lab Scopes: Introductory & Advanced. Steven McAfee Selected excerpts from the book: Lab Scopes: Introductory & Advanced Steven McAfee 1. 2. 3. 4. 5. 6. Excerpt from Chapter 1 Lab Scopes How do they work? (page 6) Excerpt from Chapter 3 Pattern Recognition

More information

DTC P0743 sets when the TCM detects an open circuit, a short to power, or a short to ground in the TCC PWM solenoid circuit for 1.5 seconds.

DTC P0743 sets when the TCM detects an open circuit, a short to power, or a short to ground in the TCC PWM solenoid circuit for 1.5 seconds. Page 1 of 5 2005 GMC Truck GMC K Sierra - 4WD Sierra, Silverado VIN C/K Service Manual Document ID: 1492351 DTC P0743 Circuit Description The torque converter clutch (TCC) solenoid is a pulse width modulated

More information

Mark McDermott, Tom Di Nucci, and Doug Bailey Next we put Tom Di Nucci s 61 convertible up in the air.

Mark McDermott, Tom Di Nucci, and Doug Bailey Next we put Tom Di Nucci s 61 convertible up in the air. CADILLAC CLINIC On Saturday, March 12th we met at Cadillac of Lake Lanier in Gainesville for another of our famous Cadillac Clinics. Marty Pecora not only hosted and supplied his technical expert Lawrence,

More information

Chronic Valve Body Wear

Chronic Valve Body Wear Chronic Valve Body Wear by Larry Frash Every penny I ve earned in my life has been from the automotive industry. For that, I am thankful. If the manufacturers made a perfect vehicle, all we could hope

More information

Ford. After rebuilding a 5R55W/S model transmission, during the road test you may encounter a are on the 2 3 shift.

Ford. After rebuilding a 5R55W/S model transmission, during the road test you may encounter a are on the 2 3 shift. 112 Erratic Transmission Operation After rebuilding a model transmission, during the road test you may encounter a are on the 2 3 shift. This concern can be caused by a new solenoid pack. Over the years,

More information

Interchanges are a fact of life for. Interchanges for the E4OD and 4R100 STREET SMART. by Mike Brown

Interchanges are a fact of life for. Interchanges for the E4OD and 4R100 STREET SMART. by Mike Brown STREET SMART by Mike Brown Interchanges for the E4OD and 4R100 Figure 1 Figure 2 Interchanges are a fact of life for transmission repair. Maybe you can t get the original part anymore; maybe you just can

More information

DIAGNOSIS AND TESTING

DIAGNOSIS AND TESTING 307-01B-1 DIAGNOSIS AND TESTING Special Testing Procedures The special tests are designed to aid the technician in diagnosing the hydraulic and mechanical portion of the transmission. Engine Idle speed

More information

Monitoring The Problem

Monitoring The Problem Monitoring The Problem by Kerry Jonsson Every so often we run into the problem of not having a problem to solve. What do we do when we have a vehicle that is not setting codes, but it is also not running

More information

JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 1 BODY LIFT KIT INSTALLATION INSTRUCTIONS KIT# 991

JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 1 BODY LIFT KIT INSTALLATION INSTRUCTIONS KIT# 991 3651 N Highway 89 Chino Valley, AZ 86323 (928) 636-7080 www.p-a-g.net JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 1 BODY LIFT KIT INSTALLATION INSTRUCTIONS 07-11 KIT# 991 Installation of a Performance

More information

CLEANING AUTOMATIC TRANSMISSION COMPONENTS

CLEANING AUTOMATIC TRANSMISSION COMPONENTS Classification: Reference: Date: AT87-008 TS87-172 November 23, 1987 CLEANING AUTOMATIC TRANSMISSION COMPONENTS APPLIED VEHICLE(S): All Nissan models equipped with automatic transmission or transaxle SERVICE

More information

1997 Volkswagen Jetta GT AUTOMATIC TRANSMISSIONS' 'Servicing - Volkswagen AUTOMATIC TRANSMISSIONS. Servicing - Volkswagen

1997 Volkswagen Jetta GT AUTOMATIC TRANSMISSIONS' 'Servicing - Volkswagen AUTOMATIC TRANSMISSIONS. Servicing - Volkswagen 1997-98 AUTOMATIC TRANSMISSIONS Servicing - Volkswagen APPLICATION TRANSAXLE APPLICATION Application Transaxle Model 1997 Golf, GTI, Jetta & Passat 01M 1998 Jetta, Golf, GTI 01M LUBRICATION CHECKING FLUID

More information

JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 2 BODY LIFT KIT INSTALLATION INSTRUCTIONS KIT# 992

JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 2 BODY LIFT KIT INSTALLATION INSTRUCTIONS KIT# 992 3651 N Highway 89 Chino Valley, AZ 86323 (928) 636-7080 www.p-a-g.net JEEP WRANGLER JEEP WRANGLER UNLIMITED 2 & 4 DOOR 2 BODY LIFT KIT INSTALLATION INSTRUCTIONS 07-08 KIT# 992 Installation of a Performance

More information

HUB COMPONENTS. Designed and Manufactured to Extend the Life of Your Hub Assemblies. ConMet Wheel Seals. ConMet Wheel Bearings

HUB COMPONENTS. Designed and Manufactured to Extend the Life of Your Hub Assemblies. ConMet Wheel Seals. ConMet Wheel Bearings ConMet Wheel Seals PreSet Plus Spindle Nuts HUB COMPONENTS Designed and Manufactured to Extend the Life of Your Hub Assemblies WHEEL BEARING Designed to perform better and last longer. Commercial vehicle

More information

Build Your Own Electric Car Or Truck

Build Your Own Electric Car Or Truck Are you ready to Save Money On Your Fuel Bills Build Your Own Electric Car Or Truck By Les and Jane Oke Les and Jane Oke- 2008 1 *** IMPORTANT*** Please Read This First If you have any Problems, Questions

More information

Ford 6F50N OSS TSS. Figure 2 Figure 3

Ford 6F50N OSS TSS. Figure 2 Figure 3 Ford 6F50N Rebuilding Techniques Ford 6F50N Rebuilding Techniques by Lance Wiggins OSS TSS For some rebuilders, every time they get a new unit in the shop one they haven t seen before they end up with

More information

Introduction to the GM 6L80. Presented By: Steve Garrett

Introduction to the GM 6L80. Presented By: Steve Garrett Introduction to the GM 6L80 Presented By: Steve Garrett 6L80 (RPO MYC) Introduction The first of ten 6 speed automatics was introduced in the 2006 model year. The 6L80 (RPO MYC) is currently available

More information

Introducing the Jatco 6-Speed

Introducing the Jatco 6-Speed Introducing the Jatco 6-Speed THE WORD ON THE STREET Introducing the Jatco 6-Speed by Mike Souza members.atra.com www.atra.com JF613E The Jatco 6-speed front wheel drive was was first produced in 2006.

More information

2006 F-150/Mark LT Workshop Manual

2006 F-150/Mark LT Workshop Manual Page 1 of 14 SECTION 307-01: Automatic Transaxle/Transmission 4R70E/4R75E DIAGNOSIS AND TESTING Procedure revision date: 09/26/2008 Pinpoint Tests OSC Equipped Vehicle Printable View (485 KB) Special Tool(s)

More information

Rubber Donut Conversion to Volkswagen CV Joints

Rubber Donut Conversion to Volkswagen CV Joints Rubber Donut Conversion to Volkswagen CV Joints For BMW Isetta 600 by Gary Rannefeld When I first acquired my BMW 600, the rubber drive donuts (Coupling, Plate 4, Key 113) were in terrible shape and I

More information

A Fresh Take. on Chrysler s Pressure. Figure 1

A Fresh Take. on Chrysler s Pressure. Figure 1 A Fresh Take on Chrysler s Pressure Boost System BEYOND THE BASICS A Fresh Take on Chrysler s Pressure by Dennis Madden members.atra.com Boost System Boost Valve Exhaust Boost Tube Figure 1 Ifind some

More information

TOYOTA TUNDRA 3 BODY LIFT INSTALLATION INSTRUCTIONS 2014 KIT# 5643

TOYOTA TUNDRA 3 BODY LIFT INSTALLATION INSTRUCTIONS 2014 KIT# 5643 3651 N Highway 89 Chino Valley, AZ 86323 (928) 636-7080 www.p-a-g.net TOYOTA TUNDRA 3 BODY LIFT INSTALLATION INSTRUCTIONS 2014 KIT# 5643 Installation of a Performance Automotive Group body lift kit will

More information

SHIFT INTO WORK MODE. CAT CX31 AUTOMATIC TRANSMISSION FOR CAT VOCATIONAL TRUCKS

SHIFT INTO WORK MODE. CAT CX31 AUTOMATIC TRANSMISSION FOR CAT VOCATIONAL TRUCKS SHIFT INTO WORK MODE. CAT CX31 AUTOMATIC TRANSMISSION FOR CAT VOCATIONAL TRUCKS BUILT TO LAST LONGER AND WORK HARDER. WORK HARDER. THERE S NOTHING EASY about the work you do. Your job demands AND a transmission

More information

[ 1. Brakes ] Top 10 Visual IR Thermometer Automotive Applications. Application Note. See what you ve been missing.

[ 1. Brakes ] Top 10 Visual IR Thermometer Automotive Applications. Application Note. See what you ve been missing. Top 10 Visual IR Thermometer Automotive Applications Application Note See what you ve been missing. Get a fresh look at automotive troubleshooting with a revolutionary new tool category that empowers you

More information

ServiceNews August 2005

ServiceNews August 2005 ServiceNews August 2005 Troubleshooting a Stalling Engine? Take a Snapshot With the HDS NOTE: This article applies to 03 05 Accords, 05 CR-Vs, 03 05 Elements, 05 Odysseys, and 06 Ridgelines. The On-Board

More information

2003 Audi A4 testing

2003 Audi A4 testing 2003 Audi A4 testing An Audi A4 equipped with a 1.8L AMB turbocharged engine was in for service. The owner had just received it back from his kid, indicating it was neglected, having few if any oil changes

More information

2ML70 (RPO M99) 2-Mode, Part 2

2ML70 (RPO M99) 2-Mode, Part 2 A New Kid on the Block: 2ML70 (RPO M99) 2-Mode, Part 2 A New Kid on the Block: 2ML70 (RPO M99) 2-Mode, Part 2 by Steve Garrett We left off last time with an overview of the 2ML70 transmission. In this

More information

Troubleshooting the Transmission Hydraulic System

Troubleshooting the Transmission Hydraulic System Testing and Adjusting IT28F INTEGRATED TOOLCARRIER POWER TRAIN Testing And Adjusting Introduction Reference: For Specifications with illustrations, refer to SENR5974, IT28F Integrated Toolcarrier Power

More information

Retro it Steering Column

Retro it Steering Column Retro it Steering Column INSTALLATION INSTRUCTIONS for 1976-86 CJ5 & CJ7 FOR PART NUMBER S: 1520800010, 1520800020, 1520800051, 1526800010, 1526800020, 1526800051 S I NCE 1986 Instruction # 8000000010

More information

For the most current information, visit the Roadranger web site at

For the most current information, visit the Roadranger web site at Eaton Fuller Automated Transmissions AutoShift Gen II Models Quick Reference Guide TRMT-0062 March 2000 For the most current information, visit the Roadranger web site at www.roadranger.com General Warnings:

More information

An Actual Driving Lesson. Learning to drive a manual car

An Actual Driving Lesson. Learning to drive a manual car An Actual Driving Lesson Learning to drive a manual car Where are the controls that I might have to use in my driving: Knowing where the controls are, and being able to locate and use them without looking

More information

ECT Display Driver Installation for AP2 Module

ECT Display Driver Installation for AP2 Module ECT Display Driver Installation for AP2 Module Overview The ECT Display Driver is a small module with a removable wire harness that mounts behind the driver's foot well cover. All wiring connections are

More information

ELITE 600

ELITE 600 www.racedigitaldelay.com ELITE 600 Instruction Manual - 1 - The ELITE 600 From DIGITAL DELAY 2036 Fillmore Street Davenport Iowa 52804 563-324-1046 www.racedigitaldelay.com Congratulations on your purchase

More information

Drive light blinking on honda accord

Drive light blinking on honda accord Drive light blinking on honda accord We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. We use data about you for

More information

1 of 9 5/29/2014 6:01 AM

1 of 9 5/29/2014 6:01 AM 1 of 9 5/29/2014 6:01 AM Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid, TCC Solenoid, and Wiring Harness Tools Required ^ J28458 Seal Protector Retainer Installer Removal Procedure

More information

Using the Gratec Gasoline software

Using the Gratec Gasoline software Using the Gratec Gasoline software The Gratec Software is a sophisticated yet user friendly program in which configures the Gratec CNG or LPG system to perform with your vehicle. Software version 2.002

More information

Figure 1: LCT 1000 mounted on a dyno for the purpose of this article.

Figure 1: LCT 1000 mounted on a dyno for the purpose of this article. A Fast Fix for the Allison LCT 1000 A Fast Fix for the Allison LCT 1000 by David Skora Figure 1: LCT 1000 mounted on a dyno for the purpose of this article. Most Duramax trucks are bought to do work. Most

More information

Installation Manual for Dodge 24V Cummins Version 3.1. Please read all instructions before the installation of the ATS Co-Pilot

Installation Manual for Dodge 24V Cummins Version 3.1. Please read all instructions before the installation of the ATS Co-Pilot 10/1/12 601-900-2218-INST Installation Manual for 1998.5-2002 Dodge 24V Cummins Version 3.1 Please read all instructions before the installation of the ATS Co-Pilot Thank you for purchasing the ATS Co-Pilot

More information

TRANSMISSION SERVICING - A/T Article Text 1998 Volkswagen Passat This file passed thru Volkswagen Technical Site -

TRANSMISSION SERVICING - A/T Article Text 1998 Volkswagen Passat This file passed thru Volkswagen Technical Site - TRANSMISSION SERVICING - A/T Article Text 1998 Volkswagen Passat This file passed thru Volkswagen Technical Site - http://volkswagen.msk.ru ARTICLE BEGINNING 1997-98 TRANSMISSION SERVICING Automatic Transmission

More information

DIAGNOSIS AND TESTING

DIAGNOSIS AND TESTING 307-01-1 Automatic Transaxle/Transmission 307-01-1 DIAGNOSIS AND TESTING Pinpoint Tests OSC Equipped Vehicle Special Tool(s) Transmission Fluid Pressure Gauge 307-004 (T57L-77820-A) Special Tool(s) MLP-TR

More information

Code 32. Diagnostic Trouble Code 32

Code 32. Diagnostic Trouble Code 32 Code 32 Diagnostic Trouble Code 32 EGR Solenoid Circuit CIRCUIT DESCRIPTION The ECM operates a solenoid to control the Exhaust Gas Recirculation (EGR) valve. This solenoid is normally close EGR valve.

More information