Energy Efficiency with SKF Solutions. Joacim Fogelström Director, SKF Actuation & Motion Control
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1 Energy Efficiency with SKF Solutions Joacim Fogelström Director, SKF Actuation & Motion Control
2 SKF Actuation & Motion Control
3 SKF Actuation and Motion Control The SKF Mechatronic platform Actuation Ball screws Roller Screws Positioning systems Linear rail guides Linear actuators Rotating actuators Special positioning systems Motion Control Drive-by-wire Industrial-by-wire Fly-by-wire Magnetic bearings Major projects
4 Mechatronic system components Mechatronic system components Product group Actuation systems Ball and roller screws Products / Description Actuation systems; Telescopic pillars, columns, linear actuators, rotary actuators, electronics (e.g. controllers) Linear drive components; Roller screws, Rolled ball screws, Ground ball screws, Miniature ball screws Linear actuator, Home care bed (w actuator), Electronics Roller screw Rolled ball screw Ground ball screw
5 Mechatronic sub-systems-linear System Product group Products / Description Mechatronic sub-system Linear Components Axis and systems Components for linear motion; Linear bearing, Precision rail guide, Profile rail guide Axis and slides with integrated drives; Steel axis with integration of raceways in beam and with integration of ball screw in carriage, Aluminum based handling Axis, LTB-type slides, always with double guiding PRG, Linear Bearing Precision rail guide Profile rail guide Profile rail guide with ball screw drive Axis with linear motor drive
6 Mechatronic systems Product group Products /description Drive by wire Fly by wire Magnetic bearing Mechatronic systems for automotive; Electronic parking brake, brakeby-wire, clutch by wire, steering by wire, rear wheel steering, Mechatronic systems for aeronautic industry; Cockpit Control, Actuators, Sensors & Dampers Magnetic bearing systems and components; Magnetic bearing and motors, motor drive electronics, touch down bearings, sensors, fully integrated machines Brake by wire unit, Electronic parking brake, Steering unit Auto throttle, Trim actuator, Yaw damper Turbo compressor, Turbomolecular pump, Magnetic bearing
7 From Components to Sub Systems to Systems Added Value Value/unit sold
8 Industrial business drivers & trends Cost of energy Environmental impact Productivity Efficiency Minimized variance Extended warranties Total cost of ownership
9 Factory automation-spot welding
10 Technology shift Precision Repetition Energy saving Weight Footprint Precision Repetition Energy saving Weight Footprint Pneumatics/hydraulics Electromechanical
11 Spot welding in factory automation Traditionally pneumatic actuation 10% of all energy used is for compressed air Electromechanical actuation give more than 90% energy saving SKF is the leading supplier for electromechanical actuators for spot welding
12 Application benefits Reduced energy consumption by more than 90% Faster welding cycle speeds than pneumatic Better quality through greater control of the process More flexibility in adapting to changes in the line Reduced maintenance cost Less noise
13 Energy saving - Factory automation Automatic welding line per robot Pneumatic actuation of robots Electromechanical actuation of robots Saving per robot and year Potential saving in a welding line/year Corresponds to = 50,000 kwh = 5,000 kwh = 45,000 kwh = 13,500,000 kwh = 9,500 HMEC HMEC = Household Monthly Energy Consumption
14 Energy - Natural gas compressor
15 Application 12,000 rpm, 12 MW centrifugal compressor Installed at Stagecoach, N.Y USA, natural gas pipeline facility Fitted with SKF Active Magnetic Bearings
16 Bearings for pipeline compressors Technology shift Hydrodynamic bearings Magnetic bearings No oil lubrication pump & cooler skids
17 Compressor process overview Electric power Low speed motor Gear box High speed compressor Gas power Hydrodynamic Hydrodynamic bearing bearing system system kw kw Hydrodynamic Hydrodynamic bearing bearing system system kw kw 84 kw Electric power High speed motor High speed compressor Gas power Magnetic Magnetic bearing bearing system system 5 kw kw Magnetic Magnetic bearing bearing system system 5 kw kw 10 kw
18 Application benefits Improved energy efficiency Reduced friction Increased operating capacity Reduced maintenance cost Reduced or eliminated lubrication system
19 Energy saving-gas compressor For a 12 MW Compressor running at 12,000 rpm Annual saving by using magnetic bearings is 700,000 kwh 88% energy saving on the total compressor operation (compressor and motor) Corresponds to 500 HMEC HMEC = Household Monthly Energy Consumption
20 Industrial Division - Key business message Continue to create and capture value through the launch of new market offers to existing and new customers based on specific industry segment needs Effective account management with an improved key account management structure Continued focus on operational excellence in manufacturing Employee development through focus on competence and motivation Drive a sustainable profitable growth in the industrial market
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