i990 QY8-31C0-000 REVISION 0 JAN COPYRIGHT 2004 CANON INC. CANON i N

Transcription

1 i990 REVISION A005AA 8537A006AA 8537A007AA 8537A008AA 8537A009AA 8537A00AA 8537A0AA 8537A03AA 8537A04AA 8537A05AA 0V-40V(EUR) 0V-40V(DE) 0V-40V(FR) 0V-40V(ASA HVT) 0V-40V(AU) 0V-40V(KR) 0V-40V(GB) 0V(TW) 0V-40V(HK) 0V-40V(CN) JAN. 004 QY8-3C0-000 COPYRIGHT 004 CANON INC. CANON i N

2 004 N

3 i990

4 Application This manual has been issued by Canon Inc. for qualified person to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local low. Trademarks The product names and company names described in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. Copyright 004 by Canon Inc. CANON INC. Inkjet Products Quality Assurance Div. 6-, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 3-85, Japan DTP System This manual was produced on an Apple Power Macintosh G3 personal computer and Canon LBP-030PS laser beam printer. Parts layout pictures were taken using Canon Digital Camera EOS D30, and edited with Adobe Photoshop 5.0. KEY No. and Logotypes were created using MACROMEDIA FreeHand 8J. Documents and page layouts were created using QuarkXpress 3.3J. Parts lists were created using Helix Tecnologies Herix Xpress and converted to EPS files.

5 I. CONTENTS A. ILLUSTRATION INDEX B. PARTS LAYOUT & PARTS LIST C. OPTIONS & CONSUMABLES D. SCREWS & WASHERS LIST E. TOOL F. NUMERICAL INDEX I

6 II. ABOUT THIS MANUAL A. ILLUSTRATION INDEX For illustration index, the parts layout illustrations in this parts catalog are listed in abbreviated form in order of illustration number to identify the pages they appear on. To find an illustration of a part, see the ILLUSTRATION INDEX. B. PARTS LAYOUT & PARTS LIST Parts layout illustration a) Parts search Find a part from the parts layout illustration and find its key number from the parts list to identify the part number and name. For screws, nuts, washers, lock washers, pins, spacers, see SCREWS &WASHERS LIST. Note: If parts have the same or similar shape but different specifications, their key number is assigned to several part numbers and names in the parts list. b) Parts replacement procedure To replace parts, the parts layout illustrations have figure numbers according to the disassembly procedure of the product. The parts that require careful work are shown the illustration. Parts list a) FIGURE & KEY No. The FIGURE & KEY No. column corresponds to the key numbers assigned to the parts in the parts layout illustration. It also corresponds to the part locations printed on the PC board. b) PART NUMBER The PART NUMBER column gives the part numbers corresponding to the key numbers. To order a part, indicate the part number clearly. Note: Parts marked NPN are not service parts. c) RANK The service parts with N in the RANK column are order parts. d) QTY The QTY column gives the number of parts in the corresponding components layout illustration. e) DESCRIPTION The DESCRIPTION column gives the part names in English. To order a part, indicate the part name, too. C. OPTIONS & CONSUMABLES These are illustrations and a list of units that can be used as optional consumable equipments. D. SCREWS & WASHERS LIST This is a list of screws, nuts, washers, lock washers, pins, and spacers. The QTY column does not give the number of parts used. E. TOOL LIST This is a list of tools used for servicing products. F. NUMERICAL INDEX All the parts listed in this parts catalog are arranged in order of part number. You can identify part locations and names from the NUMERICAL INDEX. II

7 III

8 ILLUSTRATION INDEX A. FIGURE See Page B- PRINTER & PRINT HEAD FIGURE See Page B-3 AC ADAPTER 3 FIGURE 3 See Page B-5 OPERATION PANEL UNIT & UPPER COVER UNIT FIGURE 4 See Page B-7 LOGIC BOARD S S A-

9 FIGURE 5 BOTTOM CASE UNIT See Page B - 9 FIGURE 6 SHEET FEED UNIT See Page B - 6 S S3 S S FIGURE 7 OUTPUT TRAY & INK ABSORBER See Page B - 3 FIGURE 8 PURGE UNIT See Page B S A-

10 FIGURE 9 CARRIAGE UNIT See Page B - 7 FIGURE 0 CARRIAGE LIFT PART See Page B S S FIGURE PAPER FEED PART See Page B - FIGURE PLATEN & FEED ROLLER See Page B - 3 S6 4 8 S S 3 4 S5 3 9 S S7 A-3

11 FIGURE 3 OPTION & CONSUMABLES See Page C - FIGURE 4 TOOL See Page E - T T FLOIL T4 3 T3 GREASE, EU- QY ml A-4

12 B. PARTS LAYOUT & PARTS LIST FIGURE PRINTER & PRINT HEAD 3 B-

13 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QH CORD, POWER 00V-0V QH CORD, POWER 0V-40V QH CORD, POWER 0V-40V(AU) WT CORD, POWER 0V-40V(GB, HK) WT CORD, POWER 0V-40V(KR) WT CORD, POWER 0V-40V(CHN) QY PRINT HEAD 3 QM PHOTO PAPER TRAY UNIT B-

14 FIGURE AC ADAPTER B-3

15 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM BSU COVER UNIT QK AC ADAPTER: 00V-0V 50/60HZ QK AC ADAPTER: 0V-40V 50/60HZ B-4

16 FIGURE 3 OPERATION PANEL UNIT & UPPER COVER UNIT S B-5

17 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 3 - QM PAPER SUPPORT UNIT QM ACCESS COVER ASS'Y 3 QM OPERATION PANEL ASS'Y 4 QM UPPER COVER UNIT 5 QC COVER, SIDE R 6 QC COVER, SIDE L 7 QC COVER, I/F B-6

18 FIGURE 4 LOGIC BOARD S B-7

19 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 4 - QM LOGIC BOARD ASS'Y W/O CDR PRINTING WE FERRITE CORE B-8

20 FIGURE 5 BOTTOM CASE UNIT 6 S S B-9

21 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 5 - QM BOTTOM CASE UNIT QM PANEL HARNESS ASS'Y 3 QC FLAPPER, PAPER FEED CASSETTE 4 QC SPONGE, MIST 5 QM DC CONNECTOR ASS'Y 6 QM PANEL EARTH HARNESS ASS'Y B-0

22 FIGURE 6 SHEET FEED UNIT S S B-

23 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 6 - QC GUIDE, HARNESS QM SHEET FEEDER UNIT W/ MEDIA SENSOR B-

24 FIGURE 7 OUTPUT TRAY & WASTE INK ABSORBER B-3

25 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 7 - QC COVER, OUT PUT TRAY QM OUT PUT TRAY UNIT 3 QC ABSORBER, INK 4 QC ABSORBER, INK 5 QC ABSORBER, INK 6 QC ABSORBER, INK 7 QC ABSORBER, INK 8 QC ABSORBER, INK B-4

26 FIGURE 8 PURGE UNIT S4 B-5

27 FIGURE & KEY NO. PART NUMBER 8 - QM PURGE UNIT R A N K Q T Y DESCRIPTION REMARKS B-6

28 FIGURE 9 CARRIAGE UNIT S B-7

29 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 9 - QC FILM, TIMING SLIT STRIP QA SPRING, LEAF 3 QC CLIP, SHAFT R 4 QC RING, CARRIAGE SHAFT 5 QC CAM, CARRIAGE SHAFT R 6 QC CLIP, SHAFT L 7 QC CLIP, CARRIAGE SHAFT 8 QC PLATE, CARRIAGE SHAFT 9 QK MOTOR, CARRIAGE 0 QM CARRIAGE MOTOR HARNESS ASS'Y QC CAM, CARRIAGE SHAFT L QM CARRIAGE UNIT 3 QA N HOLDER, GREASE PAD 4 QA PAD, GREASE 5 QC SHAFT, CARRIAGE 6 QF IDLER ROLLER ASS'Y 7 QC SPRING, CARRIAGE BELT TENSION 8 QC PLATE, CARRIAGE SLIDE 9 QA SPRING, LEAF B-8

30 FIGURE 0 CARRIAGE LIFT PART S B-9

31 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 0 - QC GEAR, LIFT SHAFT QC GEAR, CARRIAGE INPUT 3 QA RING, LIFT GEAR 4 QC GEAR, LIFT TRANSMISSION 5 QC GEAR, LIFT TRANSMISSION 6 QC GEAR, LIFT TRANSMISSION 7 QC GEAR, LIFT INPUT 8 QC BUSHING 9 QC SHAFT, LIFT INPUT GEAR 0 QC SPRING, HOOK END COIL QC LOCK, LIFT SHAFT QL N LIFT BASE ASS'Y 3 QM LIFT CAM SHAFT UNIT B-0

32 FIGURE PAPER FEED PART S6 4 8 S S S5 3 9 S B-

33 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM U-TURN INNER GUIDE ASS'Y QL PAPER GUIDE FLAPPER ASS'Y 3 QC SPRING, HOOK END COIL 4 QM PRESSURE ROLLER ASS'Y W/O CDR PRINTING 5 QC SPRING, TORSION 6 QC ARM, PAPER SENSOR 7 QC SPRING, TORSION 8 QM OPTION GEAR UNIT 9 QM PAPER FEED MOTOR UNIT 0 QM TIMING SENSOR UNIT QC FILM, TIMING SLIT DISK QA FLANGE, PULLEY 3 QC BELT, PAPER FEED 4 QC STATIC ELIMINATOR 5 QC BASE, LIFT SENSOR 6 QC PAD 7 WG PHOTO INTERRUPTER: TLP43(C8) 8 QM LIFT CAM HARNESS ASS'Y B-

34 FIGURE PLATEN & FEED ROLLER S7 B-3

35 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS - QM PLATEN UNIT W/ SPUR, W/0 CDR PRINTING QC ABSORBER, INK 3 QC ABSORBER, INK 4 QA GEAR, EJECT 5 QL FEED ROLLER ASS'Y B-4

36 C. OPTIONS & CONSUMABLES FIGURE 3 OPTION & CONSUMABLES 3 C-

37 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS 3 - NPN BLACK INK TANK BCI-6BK CONSUMABLES NPN CYAN INK TANK BCI-6C CONSUMABLES NPN MAGENTA INK TANK BCI-6M CONSUMABLES NPN YELLOW INK TANK BCI-6Y CONSUMABLES NPN PHOTO CYAN INK TANK BCI-6PC CONSUMABLES NPN PHOTO MAGENTA INK TANK BCI-6PM CONSUMABLES NPN RED INK TANK BCI-6R CONSUMABLES Q DUPLEX PRINTING UNIT 3 NPN PAPER FEED CASSETTE C-

38 D. SCREWS & WASHERS LIST FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS S - XA SCREW, SPRING WASHER M3X XB SCREW, MACHINE, WASHER HEAD, M3x6 3 XA SCREW, TAP, WASHER HEAD, M3X 4 XB SCREW, TP, BH3X8 5 XA SCREW, BIND, M.6X4(RED) 6 XB SCREW, MACH.BH, M3X4 7 XB SCREW, W/WASHER, M3X6 D-

39 This page intentionally left blank D-

40 E. TOOL FIGURE 4 TOOL T T FLOIL T4 T3 GREASE, EU- QY ml E-

41 FIGURE & KEY NO. PART NUMBER R A N K Q T Y DESCRIPTION REMARKS T - QY CALIBRATION MEDIA KIT QY LUBE, FLOIL KG07A, OIL 3 CK GREASE, MOLYKOTE PG-64 4 QY GREASE EU- E-

42 F. NUMERICAL INDEX PART NUMBER FIGURE & KEY NO. DESCRIPTION PART NUMBER FIGURE & KEY NO. DESCRIPTION CK T - 3 GREASE, MOLYKOTE PG-64 Q DUPLEX PRINTING UNIT QA PAD, GREASE QA HOLDER, GREASE PAD QA SPRING, LEAF QA SPRING, LEAF QA GEAR, EJECT QA FLANGE, PULLEY QA RING, LIFT GEAR QC FLAPPER, PAPER FEED CASSETTE QC CLIP, SHAFT L QC CLIP, SHAFT R QC BELT, PAPER FEED QC PLATE, CARRIAGE SHAFT QC RING, CARRIAGE SHAFT QC SPRING, CARRIAGE BELT TENSION QC SPRING, HOOK END COIL QC BASE, LIFT SENSOR QC GEAR, LIFT INPUT QC GEAR, LIFT TRANSMISSION QC GEAR, LIFT TRANSMISSION QC GEAR, LIFT TRANSMISSION QC GEAR, LIFT SHAFT QC GEAR, CARRIAGE INPUT QC CAM, CARRIAGE SHAFT R QC CAM, CARRIAGE SHAFT L QC BUSHING QC LOCK, LIFT SHAFT QC SPRING, HOOK END COIL QC ARM, PAPER SENSOR QC SPRING, TORSION QC STATIC ELIMINATOR QC GUIDE, HARNESS QC SPONGE, MIST QC CLIP, CARRIAGE SHAFT QC FILM, TIMING SLIT DISK QC SPRING, TORSION QC PAD QC SHAFT, CARRIAGE QC PLATE, CARRIAGE SLIDE QC SHAFT, LIFT INPUT GEAR QC ABSORBER, INK QC ABSORBER, INK QC COVER, I/F QC COVER, SIDE L QC COVER, SIDE R QC COVER, OUT PUT TRAY QC ABSORBER, INK QC ABSORBER, INK QC ABSORBER, INK QC ABSORBER, INK QC ABSORBER, INK QC ABSORBER, INK QC FILM, TIMING SLIT STRIP QF IDLER ROLLER ASS'Y QH CORD, POWER QH CORD, POWER QH CORD, POWER QK MOTOR, CARRIAGE QK AC ADAPTER: 00V-0V 50/60HZ QK AC ADAPTER: 0V-40V 50/60HZ QL LIFT BASE ASS'Y QL FEED ROLLER ASS'Y QL PAPER GUIDE FLAPPER ASS'Y QM OUT PUT TRAY UNIT QM SHEET FEEDER UNIT QM TIMING SENSOR UNIT QM U-TURN INNER GUIDE ASS'Y QM PHOTO PAPER TRAY UNIT QM PRESSURE ROLLER ASS'Y QM UPPER COVER UNIT QM OPERATION PANEL ASS'Y QM BOTTOM CASE UNIT QM PAPER SUPPORT UNIT QM LIFT CAM SHAFT UNIT QM CARRIAGE UNIT QM PURGE UNIT QM BSU COVER UNIT QM ACCESS COVER ASS'Y QM OPTION GEAR UNIT QM PLATEN UNIT QM LIFT CAM HARNESS ASS'Y QM CARRIAGE MOTOR HARNESS ASS'Y QM DC CONNECTOR ASS'Y QM LOGIC BOARD ASS'Y QM PAPER FEED MOTOR UNIT QM PANEL HARNESS ASS'Y QM PANEL EARTH HARNESS ASS'Y QY PRINT HEAD QY T - 4 GREASE EU- QY T - LUBE, FLOIL KG07A, OIL QY T - CALIBRATION MEDIA KIT WE FERRITE CORE WG PHOTO INTERRUPTER: TLP43(C8) WT CORD, POWER WT CORD, POWER WT CORD, POWER XA S - 3 SCREW, TAP, WASHER HEAD, M3X XA S - 5 SCREW, BIND, M.6X4(RED) XA S - SCREW, SPRING WASHER M3X XB S - 6 SCREW, MACH.BH, M3X4 XB S - 7 SCREW, W/WASHER, M3X6 XB S - 4 SCREW, TP, BH3X8 XB S - SCREW, MACHINE, WASHER HEAD, M3x6 F-

43 CANON INC.