INSTALLATION INSTRUCTIONS SUPERPLANE 2.5. Suspended. A nd Avenue, Unit 1 Oakland, CA P E W alwusa.
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1 INSTALLATION INSTRUCTIONS SUPERPLANE 2.5 Suspended A nd Avenue, Unit 1 Oakland, CA P E TalkToUs@alwusa.com W alwusa.com
2 SP2.5S - Safety & Warnings! 1. Read all instructions. 2. Install in accordance with national and local electrical code regulations. 3. This product is intended to be installed and serviced by a qualified, licensed electrician. 4. Do not install in wet locations. For dry and damp use only. 5. Turn off electrical power before installing or servicing fixture in any way. 6. To reduce the risk of fire and overheating, make sure all connections are tight. 7. This product is suitable for continuous row mounting. 8. Handle ControRoll TM lens with care! Always wear protective eyewear while handling lens! Lens may chip/crack when handled roughly. SP2.5S - Attention! 1. Lisez toutes les instructions. 2. Installez conformément à la réglementation du code électrique national et local. 3. Ce produit est destiné à être installé et entretenu par un électricien agréé qualifié. 4. Ne pas installer à l extérieur ou dans des endroits humides. Pour une utilisation en intérieur et sec seulement. 5. Coupez l alimentation électrique avant de évoluer le système d éclairage en aucune façon. 6. Pour réduire le risque d incendie et de surchauffe, assurez-vous que toutes les connexions sont bien serrées. 7. Peut être monté en rangée continue. 8. Manipuler l objectif ControlRoll avec soin! Portez toujours des lunettes de protection lors de la manipulation de l objectif ControlRoll. SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. CONTROLROLL LENS HANDLING & SAFETY! ALWAYS WEAR PROTECTIVE EYEWEAR WHILE HANDLING LENS! LENS MAY CHIP/CRACK WHEN HANDLED ROUGHLY! Ø < 3.0 in. DO NOT CREASE LENS DO NOT TWIST LENS DO NOT BEND LENS TO A DIAMETER LESS THAN 3 INCHES. SP2.5S Installation Guide 2 of IG B.0
3 Table of Contents Luminaire Overview 4 Diagram 4 Included Parts 4 Parts (by others) 4 Tools Required 4 Quick Specs 4 Installation 5 Prepare Ceiling 5 Suspension 6 Wiring and Canopy (non-dimming) 7 Wiring and Canopy (dimming) 8 Wiring and Canopy (combo) 9 Finishing (single-section fixtures) 10 Joining sections (preperation) 10 Joining Straight Sections 11 Joining Mitered Corners 12 Finishing (multi-section fixtures) 14 ControllRoll TM Lens Wiring Diagrams Traditional On/Off 0-10V Dimming DMX DALI Lutron LDE Troubleshooting SP2.5S Installation Guide 3 of IG B.0
4 Luminaire Overview 4 5 8" 3" Included Parts SP2.5S Fixture ControlRoll TM Lens Canopy Assembly Suspension Bullet Suspension Cable Ceiling Fitting Top Plate Kit (miters) Diffuser shim (miters) Parts (by others) 4 J-Box for canopy (octagonal type) #10 wood screws (min. 2 ) 1/4-20 Threaded Rod #10 toggle bolt Tools Required Drill #2 phillips bit Screwdriver 1/8 Allen key Level Quick Specs Input Voltage / Frequency: See product label Rated Current: See engineering drawing Ambient Temperature: F ( C) Environment: Dry and damp locations SP2.5S Installation Guide 4 of IG B.0
5 Installation: Prepare Ceiling 1 Mark suspension points on ceiling Mark intended suspension points based on dimensions provided in submittal drawings for fixture. 2 Install J-box Install 4in. ocatgonal J-box into ceiling (not included). Make sure that power cord will reach from J-Box to fixture. Mount ceiling fitting to ceiling at marked locations using one of the methods shown below. If using a combo canopy for both power entry and suspension, see page 9. 3A Screw to blocking 3B 1/4-20 threaded rod SP2.5S Installation Guide 5 of IG B.0
6 Installation: Suspension 4 Route suspension cable and attach to ceiling Route suspension cable through suspension bullet. Ball end should sit in suspension bullet. Screw suspension bullet to ceiling fitting. 7 Attach suspension cables to fixture Insert suspension cable through cable grippers. 6" 5 Cut suspension cables to desired length Use wire snips or shears to cut suspension cables to desired length. Keep an extra 6 inches of cable for adjustments 8 Adjust suspension cable length Adjust fixture until it is level and at desired height. Depress the top of cable gripper to lower fixture. Keep fixture supported while lowering. 6 Raise fixture to suspension cables Raise fixture to suspension cables. 9 Cut excess cable With fixture level and at desired height, cut excess cable extending from cable gripper. SP2.5S Installation Guide 6 of IG B.0
7 Installation: Wiring and Canopy (non-dimming)! SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. DO NOT PINCH OR PUT EXCESSIVE TENSION ON WIRES while joining sections or reattaching end caps. 12 Screw canopy bracket to J-Box Screw canopy bracket to J-Box using provided screws. Do not pinch wire connections. 10 Make connections for 18/3 cable Bring wiring (and canopy assembly) to J-box. Make wiring connections using wire nuts. See pg. 16 for wiring diagrams. 13 Secure Canopy Place canopy over J-Box and secure with finial. 11 Connect Wiring Connect wires using wire nuts. See pg. 16 for wiring diagrams. 14 Completed canopy SP2.5S Installation Guide 7 of IG B.0
8 Installation: Wiring and Canopy (dimming)! SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. DO NOT PINCH OR PUT EXCESSIVE TENSION ON WIRES while joining sections or reattaching end caps. 17 Screw canopy bracket to J-Box Screw canopy bracket to J-Box using provided screws. Do not pinch wire connections. 15 Make connections for 18/6 cable Bring wiring (and canopy assembly) to J-box. Make wiring connections using wire nuts. See pg. 16 for wiring diagrams. 18 Secure Canopy Place canopy over J-Box and secure with finial. 16 Connect Wiring Connect wires using wire nuts. See pg. 16 for wiring diagrams. 19 Complete canopy SP2.5S Installation Guide 8 of IG B.0
9 Installation: Wiring and Canopy (combo)! SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. DO NOT PINCH OR PUT EXCESSIVE TENSION ON WIRES while joining sections or reattaching end caps. 22 Screw canopy bracket to J-Box Screw canopy bracket to J-Box using provided screws. Do not pinch wire connections. 20 Make connections for 18/6 cable Bring wiring (and canopy assembly) to J-box. Make wiring connections using wire nuts. See pg. 16 for wiring diagrams. 23 Secure Canopy Place canopy over J-Box and secure with finial. 21 Connect Wiring Connect wires using wire nuts. See pg. 16 for wiring diagrams. 24 Attach suspension Attach bullet (with cable) to canopy. Return to steps 3-9 to suspend fixture. SP2.5S Installation Guide 9 of IG B.0
10 Installation: Finishing (single section fixtures) 25 Remove protective film Slowly remove film and ensure ControlRoll TM lens does not pull out. 27 Illuminate fixture Power fixture and check for complete illumination 26 Turn power on Turn power back on at the breaker. Installation: Joining Sections (preperation) 28 Prepare ceiling for additional sections Install additional ceiling fittings for next section as shown in step Remove protective film Remove remaining protective film from suspended fixture segment and from joining segment. Ensure ControlRoll lens does not pull out. SP2.5S Installation Guide 10 of IG B.0
11 Installation: Joining Straight Sections! SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. DO NOT PINCH OR PUT EXCESSIVE TENSION ON WIRES while joining sections or reattaching end caps. 32 Secure internal joiner brackets Using allen key, fasten internal brackets. 30 Connect wiring Connect wiring quick-connects. It may require two people to install joining sections. 33 Secure top joiner brackets Using allen key, fasten top brackets. 31 Slide joining section Slide the joining section over the brackets extended from the previous section. All brackets should slide partially into joined section. Check for alignment. 34 Attach suspension cables to free end of fixture Insert suspension cable through cable grippers. SP2.5S Installation Guide 11 of IG B.0
12 Installation: Joining Mitered Corners 35 Attach Suspension Cable to Miter End Insert suspension cable through miter top plate and into cable gripper. Leave top plate loose. Trim excess cable as shown in steps Connect external brackets Slide miter sections together and join section connectors. Adjust connectors with set screws as necessary.! SHOCK HAZARD! May result in serious injury or death. Turn power OFF at circuit breaker prior to installation or servicing. DO NOT PINCH OR PUT EXCESSIVE TENSION ON WIRES while joining sections or reattaching end caps. 37 Connect internal brackets Using allen key, tighten internal connector brackets. Check joint for fixture alignment. 35 Connect wiring Connect wiring quick connects between fixture sections. 38 Connect Internal Brackets Using allen key, tighten internal connector brackets. Check joint for fixture alignment. SP2.5S Installation Guide 12 of IG B.0
13 39 Install Diffuser Shim Install diffuser shim in slots. 43 Attach suspension cables to free end of fixture Insert suspension cable through cable grippers and trim excess cable as shown in steps 7-9. If adding an additional mitered section, return to step Connect External brackets Using allen key, tighten external connector brackets. Check joint for fixture alignment. 42 Install Miter Top Plate Install miter top plate using provided #4 screws. SP2.5S Installation Guide 13 of IG B.0
14 Installation: Finishing (multi-section fixtures) 41 Turn power on Turn power back on at the breaker. 43 Apply Reflector Paper (straight sections) Apply reflector paper over joiner openings inside extrusion. 42 Illuminate fixture Power fixture and check for complete illumination 44 Apply reflector paper (mitered corners) Apply adhesive-backed reflector paper over open joiner sections. SP2.5S Installation Guide 14 of IG B.0
15 Installation: ControlRoll TM Lens 45 Bring lens to fixture Raise ControlRoll lens to fixture. For longer fixture lengths, two people may be needed. Always wear protective eyewear while handling lens. Lens may chip/crack when handled roughly. 47A Press lens into lens channel With first edge of lens in lens channel, press other side of lens up toward opposite channel. 46A Pop in ControlRoll TM lens Insert one edge ControlRoll lens into lens channel. 47B Press lens into lens channel Push lens upward until it snaps into second lens channel. 46B Insert ControlRoll lens into lens channel Insert lens into lens channel. 48 Seat lens along fixture Continue pressing both sides of lens into lens channel until lens is fully seated along length of fixture. SP2.5S Installation Guide 15 of IG B.0
16 Wiring Diagrams Traditional On/Off L Hot Black N Neutral White AC 50/60Hz Green 0-10V Dimming L Hot Black N Neutral White AC 50/60Hz Green DIM- 0-10V DC Dimming - Grey DIM+ 0-10V DC Dimming + Purple DMX L Hot Black N Neutral White AC 50/60Hz Green DMX in Shield DMX in - DMX in + DMX in shield DMX in - DMX in + Clear Black RED DMX out Shield DMX out - DMX out + DMX out shield DMX out - DMX out + Clear Black White DALI L Hot Black N Neutral White AC 50/60Hz Green Data + Data - Data + Data - Purple Gray Lutron LDE L Hot Black N Neutral White AC 50/60Hz Green E2 E2 Gray E1 E1 Purple SP2.5S Installation Guide 16 of IG B.0
17 Troubleshooting Only a certified electrician can service and troubleshoot product field issues. Always turn main power off before servicing fixture. Full Fixture does not illuminate Ensure fixture is wired correctly and power is on. Check that circuit breaker is on and not off or tripped. Internal LED driver may be defective. Ensure no wires are pinched between parts after joining sections or re-attaching end caps. Full fixture is flickering 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering. TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further information. Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control. Possible loose low voltage DC + or - connection from driver to LED. Call customer support. Fixture section(s) do not illuminate Possible loose low voltage DC + or - connection between LED boards or from LED driver to LED boards. Some fixtures contain multiple LED drivers. In this case, it s possible one of the drivers is defective, which will cause the LED connected to the driver not to illuminate. Call tech support. Ensure no wires are pinched between parts after joining sections or re-attaching end caps. Fixture section(s) are flickering Possible loose low voltage DC + or - connection between LED boards. Fixture does not dim 0-10V, DMX, and DALI Dimming Models: Ensure polarity is correct for DATA + and - connections. Swapping DATA + and - connections can cause flickering. TRIAC Dimming Models: Ensure a compatible TRIAC Forward Phase dimmer is connected to fixture. Call tech support for further information. Possible loose DATA + and - connections from fixture to 0-10V, DMX, or DALI control. SP2.5S Installation Guide 17 of IG B.0
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