Product Catalog TTB Tauchertechnik Brandenburg GmbH

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1 Product Catalog TTB Tauchertechnik Brandenburg GmbH Production and distribution of state-of-the-art hydrostatic test stations and systems for steel and composite compressed-air cylinders

2 Table of contents Page Aqua Pressure Test Station 3 Aqua Pressure Mini Test System 5 Cylinder Drying 7 Steel Cylinder Clamping Device..8 Water Jacket..9 Test Connection 10 Accessories..12 Spare Parts

3 3

4 Aqua Pressure Test Station Aqua Pressure test station, mobile with 4 test devices for steel cylinders with volumes of 4 l, 6 l and 7 l respectively Test medium: Water with additive in circulation mode Working pressure: max. 450 bar Drive air: up to 8 bar Weight: approx. 200 kg without test medium Size L/W/H: 1960 x 670 x 1950 mm High-pressure pump made in Germany Order number: Aqua Pressure test station, mobile with 4 test devices for composite cylinders up to 9 l in volume Test medium: Water with additive in circulation mode Working pressure: max. 450 bar Drive air: up to 8 bar Weight: approx. 200 kg without test medium Size L/W/H: 1960 x 670 x 1950 mm High-pressure pump made in Germany Order number: Aqua Pressure test station, mobile with 2 test devices for steel cylinders with volumes of 4 l, 6 l and 7 l respectively with 2 test devices for composite cylinders up to 9 l in volume Test medium: Water with additive in circulation mode Working pressure: max. 450 bar Drive air: up to 8 bar Weight: approx. 200 kg without test medium Size L/W/H: 1960 x 670 x 1950 mm High-pressure pump made in Germany 4

5 Order number:

6 Aqua Pressure Mini test system Aqua Pressure Mini test system Smallest mobile test station for compressed-air cylinders It is possible to test the following in one test cycle: up to 4 steel compressed-air cylinders, each with a volume of 20 liters or 1 steel compressed-air cylinder with a volume of 50 liters Test medium: Working pressure: Drive air: Weight: Size L/W/H: water in circulation mode max. 750 bar up to 8 bar approx kg 420 x 280 x 165 mm High-pressure pump made in Germany including 4 high-quality test hoses Order number: Case for transport of test system - for the safe and secure transport of the Aqua Pressure Mini test system - watertight - dust-tight Order number: Test hose with high-pressure connection - for connecting the test system with the compressed-air cylinders - length 1500 mm - working pressure up to 630 bar - with adapter for test connection Order number: Test hose with high-pressure connection - properties as above - length 2500 mm Order number:

7 Cylinder drier Mobile cylinder drier for 4 compressed-air cylinders - incl. preparation section for 4 compressed-air cylinders for the installation/removal of the valves - incl. high-performance blower - with connecting hose, approx. 2 m long V power supply connection is required - wall socket for the installation of the valves is included in the scope of supply Order number: Portable high-performance blower V power supply connection - high air delivery performance - for drying the tested steel cylinders or composite cylinders - no additional heating is required at normal room temperature, the blower can thus also be used problem-free for composite cylinders Order number:

8 Steel cylinder clamping device Clamping device for 4, 6 and 7 liter steel cylinders - the compressed-air cylinders are pneumatically clamped in the device - the clamping device is swiveled through 180 in the system to empty the compressed-air cylinders - unintentional swiveling of the clamping device is prevented by a locking mechanism - other cylinder sizes can also be accommodated through the use of adapters (in the case of inquiries, please indicate the dimensions of the compressed-air cylinders) Order number: Spacer - can be delivered for 4 and 6 liter steel cylinders - other sizes are available upon request (in the case of inquiries, please indicate the dimensions of the compressed-air cylinders) Order number:

9 Water jacket Test device for composite cylinders with a volume of up to 9 liters - the compressed-air cylinders are tested in the water jacket - the expansion of the composite cylinder can be easily followed via an attachable measuring cylinder and a possible permanent expansion in correlation to the composite cylinder volume can be determined via the scale in milliliters - the water jacket is swiveled through 180 in the system to empty the compressed-air cylinders - the compressed-air cylinders can be quickly emptied pneumatically - the water jacket can be retrofitted in existing systems of the same design - conversion of the steel clamping device to the water jacket is easily realized via a limited number of actions - additional sizes are available upon request (in the case of inquiries, please indicate the dimensions of the compressed-air cylinders) Order number:

10 Test Connection Test connection, small taper - thread W 19.8 x 1/14 - can be used without tools - sealed by means of gasket ring Order number: Test connection, large taper - thread W sealed by means of gasket ring / sealing tape Order number: Test connection, large/large taper - thread W sealed by means of gasket ring / sealing tape Order number: Test connection M 18 x thread M 18 x sealed by means of gasket ring Order number:

11 Test Connection Test connection M 25 x thread M 25 x sealed by means of gasket ring Order number: Test connection ¾ NPSM - Whitworth thread ¾ NPSM / sealing tape - sealed by means of gasket ring Order number: Additional test connections upon request (in the case of inquiries, please indicate the connection thread of the compressed-air cylinders) 11

12 Accessories Test medium additive - prevents the corrosion of the interior of the steel compressed-air cylinders - 20 liters Order number: Dymo printer - for labeling the composite cylinders Order number: Dymo labels - label rolls for Dymo printer - 6 rolls, each 7 m Order number: Plug gauge, small taper - for checking the small tapered thread W19.8 x 1/14 Order number: Plug gauge, large taper - for checking the large tapered thread W28.8 Order number: Plug gauge, M18x1,5 Order number: Tapping tool, small taper - for cleaning dirt and sealant residues from the small tapered thread W19.2 Order number:

13 Accessories Tapping tool, large taper - for cleaning dirt and sealant residues from the large tapered thread W28.8 Order number: Tapping tool, M18x1,5 - for cleaning dirt and sealant residues from the large tapered thread M18x1,5 Order number: Silencer - for low-noise discharge of compressed-air cylinders filled with compressed air Order number: Fiber-optic cold light source - for illuminating the interior of the compressed-air cylinders for the visual inspection (incl. flexible fiber-optic cable, length 2.5 m) Order number: Fiber-optic cold light source transpot case Order number: Thread unscrewing device for composite cylinders - for clamping the composite cylinders for the removal and installation of the valves without damaging the material - can be used in all available vices Order number:

14 Accessories Torque wrench SE 9x12 - for the precise tightening of the valves, in the compressed-air cylinder, with the specified torque - adjustable Nm - incl. cylinder adapter for compressed air, oxygen and nitrox - test certificate acc. to DIN EN ISO with operating instructions and plastic box Order number: Additional cylinder adapters upon request (in the case of inquiries, please indicate the connection thread of the compressed-air cylinders) Power connection socket 400 V - for the electrical connection of the high-performance blower of the cylinder dryer to an existing mains supply - for 400 V three-phase a.c. current Order number: Power cable - for the electrical connection of the Aqua Pressure test station to an existing mains supply - length approx. 5 m - for 230 V a.c. current, reverse polarity protection Order number: Power connection socket 230 V a.c. - is required for the electrical connection of the Aqua Pressure test station to an existing mains supply - for 230V a.c. current, 16 A, reverse polarity protection Order number:

15 Spare Parts Blind screw - for sealing a high-pressure connection on the Aqua Pressure and Aqua Pressure Mini, if not all high-pressure connections are used Order number: Waterjacket cover - transparent cover for water jacket - with locking mechanism - test connection M18 x measuring cylinder mount Order number: Measuring cylinder - for measuring the expansion of the composite cylinder - can be used without tools - adjustable fill level marking - sealed by means of gasket ring Order number: Blowout gun - for the pneumatic emptying of the compressed-air cylinders - can be used without tools - sealed by means of gasket ring Order number:

16 Spare Parts Special wing nut - for locking the cover on the water jacket - can be used without tools Order number: Complete test medium circuit filter - filtering of dirt from the test medium Order number: Filter insert Order number: Filter housing inspection glass Order number: Vent screw Order number:

17 Spare Parts Test medium circuit pump - for filling the compressed-air cylinders with the test medium Order number: Locking device - for locking the steel clamping device and water jacket against unintentional swiveling Order number: Connection hose - for connecting the operating air with the steel clamping device for clamping the steel cylinders, including quick-release coupling Order number: Filling nozzle - for filling the steel cylinders and composite cylinders as well as the water jacket - with overflow and shutoff valve - incl. adapter ring Order number:

18 Spare Parts Fiber-optic light cable - for illuminating the interior of the compressed-air cylinders for the visual inspection with the fiber-optic cold light source - Length: 250 cm, outside diameter, 6.5 mm, active diameter - watertight, mineral oil-resistant and crush-resistant. Order number: Spare bulb - for fiber-optic cold light source watts Order number: Castor without pedal brake - for moving the Aqua Pressure test station - with ball bearing - made from robust plastic Order number: Castor with pedal brake - for moving the Aqua Pressure test station - with ball bearing - made from robust plastic Order number: Control valve - for controlling the operating air for clamping (lifting and lowering) the steel cylinders in the steel cylinder clamping devices Order number:

19 Spare Parts High-pressure pressure gauge - for displaying the pressure in the test item / compressed-air cylinder - display range bar (in 5 bar increments) - accuracy class stainless steel housing Order number: Inlet-pressure pressure gauge - for displaying the pressure of the operating air - display range 0-10 bar (in 0.5 bar increments) - accuracy class stainless steel housing Order number: Blowout air pressure gauge - for displaying the pressure of the blowout air for the pneumatic emptying of the test items in the water jacket - display range 0-10 bar (in 0.5 bar increments) - accuracy class stainless steel housing Order number: High-pressure shutoff valve - for pressure relief of the test items and return of the test medium into the test circuit - working pressure bar - stainless steel housing Order number:

20 Spare Parts High-pressure booster - for high-pressure generation in the test item - working pressure up to max. 860 bar - drive air max. 10 bar - stainless steel pump body - working temperature max. 60 C Order number: Power connection socket 230 V a.c. - is required for the electrical connection of the Aqua Pressure test station to an existing mains supply - for 230 V a.c. current, 16 A, reverse polarity protection Order number: Compressed-air connection socket - for the connection of the Aqua Pressure test station to a compressed-air source - quick-release coupling, no screwing required Order number: Complete bearing block - for supporting the swiveling steel clamping device and water jacket in the Aqua Pressure test station - consists of the upper and lower sections of the bearing block Order number: (additional spare parts upon request) 20

21 Spare Parts Test connection service kit, small taper - for repair the test connection, small taper - including all seals and thread piece for bottle Order number: Inlet-pressure pressure reducer Order number: Working pressure pressure reducer Order number: Inlet pressure savety valve 8bar Order number: Steel cylinder clamping device lift cylinder Order number:

22 Tauchertechnik Brandenburg GmbH Geschwister-Scholl-Str Brandenburg an der Havel Germany Fon: Fax: info@tauchertechnik.de WEB: 22

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