Motorcycle - Specifications

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1 Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item Chassis Maintenance Specification (Chassis) Chassis Frame type Double cradle Caster angle Trail Front wheel Wheel type Rim size Rim material Wheel travel Radial wheel runout limit Lateral wheel runout limit Wheel axle bending limit Rear wheel Wheel type Rim size Rim material Wheel travel Radial wheel runout limit Lateral wheel runout limit Wheel axle bending limit Front tire Type Size 101 mm Cast wheel 16 x MT2.50 Aluminum mm 1.0 mm 0.5 mm 0.25 mm Cast wheel 18 x MT2.75 Aluminum mm 1.0 mm 0.5 mm 0.25 mm Tubeless 100/ H DUNLOP/K125 YOKOHAMA/F202 Rear tire Type Size Tubeless 120/ H DUNLOP/K225

2 YOKOHAMA/R202 Tire air pressure (measured on cold tires) Front 175 kpa Rear 200 kpa Front 200 kpa Rear 225 kpa Front brake Type Dual disc brake Operation Right hand operation Front brake lever free play mm Front disc brake Disc outside diameter thickness x 5.0 mm Brake disc deflection limit 0.50 mm Brake pad lining thickness (inner) 5.5 mm 0.5 mm Brake pad lining thickness (outer) 5.5 mm 0.5 mm Master cylinder inside diameter mm Caliper cylinder inside diameter mm Specified brake fluid DOT 3 Rear brake Type Single disc brake Operation Right foot operation Brake pedal position 40.0 mm Brake pedal free play mm Rear disc brake Disc outside diameter thickness x 5.0 mm Brake disc deflection limit 0.50 mm Brake pad lining thickness (inner) 5.5 mm 0.5 mm Brake pad lining thickness (outer) 5.5 mm 0.5 mm Master cylinder inside diameter 14.0 mm Caliper cylinder inside diameter mm Specified brake fluid DOT 3 Steering Steering bearing type Ball bearing Center to lock angle (left) 30.0 Center to lock angle (right) 30.0

3 No./size of steel balls (Upper) 19 pcs/0.250 in (Lower) 19 pcs/0.250 in Front suspension Type Telescopic fork Spring/shock absorber type Coil-air spring/oil damper Front fork travel mm Fork spring free length mm mm Spring rate K N/mm Spring rate K N/mm Spring stroke K mm Spring stroke K mm Optional spring available No Recommended oil Fork oil 10W or equivalent Quantity cm 3 Level mm Enclosed gas/air pressure (STD) 40.0 kpa Inner tube outer diameter 36.0 mm Inner tube bending limit 0.2 mm Rear suspension Type Swingarm (link suspension) Spring/shock absorber type Coil spring/gas-oil damper Rear shock absorber assembly travel 40.0 mm Spring free length mm Installed length mm Spring rate K N/mm Spring stroke K mm Optional spring available No Enclosed gas/air pressure (STD) 1200 kpa Swingarm Swingarm end free play limit (radial) 1.0 mm Swingarm end free play limit (axial) 1.0 mm Drive chain Type/manufacturer 520V-SR/DAIDO Number of links 104 Drive chain slack mm Maximum ten-link section mm Drive belt

4 Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item General Specifications General Specification Dimensions Overall length Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius Weight Curb weight Performance 2025 mm 690 mm 1145 mm 785 mm 1385 mm 145 mm 3200 mm 188 kg Climbing ability 28.0 Braking distance Maximum horse power Maximum torque 14.0 m/50.0 km/h kw@12000 r/min Nm@10000 r/min Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item Engine Maintenance Specification (Engine) Engine Engine type Displacement Liquid cooled 4-stroke, DOHC 399 cm3

5 Fuel Cylinder arrangement Inline 4-cylinder Bore stroke 54.0 x 43.6 mm Compression ratio : 1 Standard compression pressure (at sea level) Lubrication system Starting system Recommended fuel Fuel tank capacity Fuel reserve amount Engine oil quantity Periodic oil change With oil filter replacement Total amount Oil pump Oil filter type Oil pump type Inner-rotor-to-outer-rotor-tip clearance Outer-rotor-to-oil-pump-housing clearance Oil-pump-housing-to-inner-and-outer-rotor clearance Bypass valve opening pressure Relief valve operating pressure Oil pressure Cooling system Radiator capacity (including all routes) Radiator capacity Coolant reservoir capacity (up to the maximum level mark) Radiator cap opening pressure Radiator core Width Height Depth Water pump Water pump type 950 kpa/400 r/min Wet sump Electric starter Regular unleaded gasoline 18.0 L 3.0 L 2.20 L 2.50 L 2.90 L Paper Trochoid mm 0.15 mm mm 0.20 mm mm 0.15 mm kpa kpa 80.0 kpa/1200 r/min 2.30 L 0.64 L 0.60 L kpa mm mm 32.0 mm Single suction centrifugal pump Reduction ratio 22/21 x 27/14 (2.020) Thermostat

6 46X/NIPPON THERMOSTAT Valve opening temperature C Valve full open temperature 95.0 C Valve lift (full open) 8.0 mm Spark plug(s) NGK/D8EA DENSO/X24ES-U Spark plug gap mm Cylinder head Combustion chamber volume cm 3 Warpage limit 0.05 mm Camshaft Drive system Chain drive (center) Camshaft cap inside diameter mm Camshaft journal diameter mm Camshaft-journal-to-camshaft-cap clearance mm mm Camshaft lobe dimensions Intake A mm mm Intake B mm mm Exhaust A mm mm Exhaust B mm mm Camshaft runout limit mm Timing chain Model/number of links SILENT-CHAIN/136 Tensioning system Automatic Rocker arm/rocker arm shaft Rocker arm inside diameter mm Rocker arm shaft outside diameter mm Rocker-arm-to-rocker-arm-shaft clearance mm Valve clearance (cold) Intake mm Exhaust mm Valve dimensions Valve head diameter (intake) mm

7 Valve head diameter (exhaust) mm Valve face width (intake) mm Valve face width (exhaust) mm Valve seat width (intake) mm Valve seat width (exhaust) mm Valve margin thickness (intake) 0.70 mm Valve margin thickness (exhaust) 0.70 mm Valve stem diameter (intake) mm mm Valve stem diameter (exhaust) mm mm Valve guide inside diameter (intake) mm mm Valve guide inside diameter (exhaust) mm mm Valve-stem-to-valve-guide clearance (intake) mm Valve-stem-to-valve-guide clearance (exhaust) mm Valve stem runout mm Inner spring Free length (intake) mm mm Free length (exhaust) mm mm Installed length (intake) mm Installed length (exhaust) mm Installed compression spring force (intake) N Installed compression spring force (exhaust) N Spring tilt (intake) 1.4 mm Spring tilt (exhaust) 1.4 mm Winding direction (intake) Counter clockwise Winding direction (exhaust) Counter clockwise Outer spring Free length (intake) mm mm Free length (exhaust) mm mm Installed length (intake) mm Installed length (exhaust) mm Installed compression spring force (intake) N

8 Installed compression spring force (exhaust) N Spring tilt (intake) 1.7 mm Spring tilt (exhaust) 1.7 mm Winding direction (intake) Clockwise Winding direction (exhaust) Clockwise Cylinder Bore mm Wear limit mm Warp limit 0.10 mm Piston Piston-to-cylinder clearance mm Diameter D mm Height H 7.0 mm Piston pin bore inside diameter mm mm Offset 0.50 mm Offset direction Intake side Piston pin outside diameter mm mm Top ring Ring type Barrel Dimensions (B T) 0.80 x 2.10 mm End gap (installed) mm 0.70 mm Ring side clearance mm mm 2nd ring Ring type Taper Dimensions (B T) 1.00 x 2.10 mm End gap (installed) mm 0.70 mm Ring side clearance mm mm Oil ring Dimensions (B T) 2.50 x 2.80 mm End gap (installed) mm Connecting rod Oil clearance mm Crankshaft

9 Width B mm Runout limit C mm Big end side clearance D mm Big end radial clearance E mm Journal oil clearance mm Clutch Clutch type Wet, multiple-disc Clutch release method Outer pull, rack and pinion pull Clutch lever free play mm Friction plate thickness mm Wear limit 2.70 mm Plate quantity 8 pcs Clutch plate thickness 1.60 mm Plate quantity 7 pcs Warpage limit 0.15 mm Clutch spring free length mm Spring quantity 5 pcs mm Transmission Transmission type Constant mesh 6-speed Primary reduction ratio 22/21 x 68/25 (2.849) Secondary reduction ratio 46/16 (2.875) Final drive Chain Operation Left foot operation Gear ratio 1st 41/15 (2.733) 2nd 37/19 (1.947) 3rd 34/22 (1.545) 4th 31/25 (1.240) 5th 29/27 (1.074) 6th 27/29 (0.931) Main axle runout limit 0.08 mm Drive axle runout limit 0.08 mm Shifting mechanism Shift mechanism type Guide bar Air filter Air filter element Dry element Carburetor Type quantity BS30 x 4

10 Manufacturer MIKUNI ID mark 46X 00 Main jet #100 Main air jet #150 Jet needle 4CL14-3 Needle jet O-2 Pilot air jet 1 #185 Pilot outlet 0.9 Pilot jet #35 Bypass Bypass Bypass Pilot screw turns out 2.0 Valve seat size 2.0 Starter jet 1 #20 Starter jet Float height mm Fuel level A (using fuel level gauge) mm Throttle grip free play mm Idling condition Engine idling speed r/min CO% % Intake vacuum 16.0 kpa Water temperature Oil temperature C C Shaft drive Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item Electrical Maintenance Specification (Electrical) System voltage Ignition system 12 V

11 Ignition system TCI Ignition timing (B.T.D.C.) 15.0 /1200 r/min Advancer type Electrical TCI Pickup coil resistance 120 Ω±10 % TCI unit model/manufacturer TID14-20/HITACHI Ignition coil CM12-23/HITACHI Primary coil resistance 2.70 Ω±10 % Secondary coil resistance 12.0 kω±20 % Spark plug cap Material Resin Resistance 10.0 kω AC generator LD117-15/HITACHI Standard output 14.0 V, 20.0 A@5000 r/min Field coil resistance 3.00 Ω±10 % Armature coil resistance 0.55 Ω±10 % Brush overall length 17.0 mm 10.0 mm Brush spring pressure N Rectifier/regulator Regulator type Semi conductor-short circuit SH233-12/SHINDENGEN No load regulated voltage V Rectifier Rectifier capacity 15.0 A Withstand voltage V Battery Model 12N12A-4A Voltage, capacity 12 V, 12.0 Ah Specific gravity Headlight Bulb type Halogen bulb Bulb voltage, wattage quantity Headlight 12 V, 35 W/35.0 W x 2 Auxiliary light 12 V3.4 W x 2 pcs Tail/brake light 12 V8 W/27.0 W x 2 pcs Flasher light 12 V27.0 W x 4 pcs

12 Meter lighting 12 V3.4 W x 5 pcs Indicator light Neutral indicator light 12 V3.4 W x 1 pcs Turn indicator light 12 V3.4 W x 1 pcs Oil level indicator light 12 V3.4 W x 1 pcs High beam indicator light 12 V3.4 W x 1 pcs Speed warning indicator light 12 V3.4 W x 1 pcs Electric starting system System type Constant mesh Starter motor SM-7256/MITSUBA Power output 0.40 kw Armature coil resistance Ω±10 % Brush overall length 10.5 mm 5.00 mm Brush spring force N Commutator diameter 23.0 mm 22.0 mm Mica undercut (depth) 1.80 mm Starter relay A /HITACHI Amperage A Horn Horn type Plane Quantity 1 YF-12/NIKKO Maximum amperage 2.5 A Turn signal relay Relay type Condenser FZ257SD/DENSO Built-in, self-canceling device No Turn signal blinking frequency cycles/min Wattage 27 W x W Oil level gauge 4U8/DENSO Starting circuit cut-off relay 25G/OMRON Coil resistance 75 Ω±10 % Thermostat switch

13 47X/NIPPON THERMOSTAT Thermo unit Fuses Main fuse Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Spare fuse Spare fuse Spare fuse Spare fuse 46X/NIPPON SEIKI 30.0 A 20.0 A 10.0 A 10.0 A 7.0 A 30.0 A 20.0 A 10.0 A 7.0 A Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item Periodic maintenance Periodic maintenance Engine Displacement 399 cm3 Bore stroke 54.0 x 43.6 mm Compression ratio : 1 Standard compression pressure (at sea level) 950 kpa/400 r/min Valve clearance (cold) Intake mm Exhaust mm Piston Piston-to-cylinder clearance mm Top ring End gap (installed) mm 2nd ring End gap (installed) mm Carburetor

14 Type quantity BS30 x 4 Manufacturer MIKUNI ID mark 46X 00 Main jet #100 Jet needle 4CL14-3 Pilot jet #35 Pilot screw turns out 2.0 Float height mm Fuel level A (using fuel level gauge) mm Idling condition Engine idling speed r/min Engine oil quantity Periodic oil change 2.20 L With oil filter replacement 2.50 L Transmission Final drive Chain Secondary reduction ratio 46/16 (2.875) Drive chain Type/manufacturer 520V-SR/DAIDO Number of links 104 Front tire Size 100/ H Front 175 kpa Rear tire Size 120/ H Rear 200 kpa Fuel Fuel tank capacity 18.0 L Front suspension Quantity cm 3 Recommended oil Fork oil 10W or equivalent Battery Voltage, capacity 12 V, 12.0 Ah Model 12N12A-4A TCI Pickup coil resistance 120 Ω±10 % Ignition coil Primary coil resistance 2.70 Ω±10 % Secondary coil resistance 12.0 kω±20 %

15 Spark plug(s) Spark plug gap Ignition system Ignition timing (B.T.D.C.) NGK/D8EA DENSO/X24ES-U mm 15.0 /1200 r/min Motorcycle - Specifications Model Name FZ400R Model Code 46X0 Model Year 1985 Destination JAPAN Section/Item Pattern 1 General Specification Dimensions Wheelbase Weight Dry (without oil and fuel) Performance Braking distance Maximum horse power Maintenance Specification (Engine) Spark plug(s) Maintenance Specification (Chassis) Chassis Frame type 1385 mm kg 14.0 m/50.0 km/h kw@12000 r/min NGK/D8EA DENSO/X24ES-U Double cradle

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