HVL & VL ALUM/VINYL BUNK INSTRUCTIONS (Applies to P/Ns , , , , , , , , )
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1 HVL & VL ALUM/VINYL BUNK INSTRUCTIONS (Applies to P/Ns , , , , , , , , ) REIMANN & GEORGER CORPORATION MARINE PRODUCTS BUFFALO, NY P/N /07/18
2 TABLE OF CONTENTS CHAPTER TITLE PAGE 1 INSTALLATION Bunk Layout Pivot Block Installation Bunk Installation PARTS LISTS VL2K Bunk Kit VL2K Bunk Bundle VL1.6K VL4.5K & HVL4K Carton of Parts VL1.6K VL4.5K & HVL4K Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle VL1.6K VL4.5K & HVL4K Carton of Parts (see 2.1.2) VL1.6K VL4.5K & HVL4K TALL Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) VL1.6K VL4.5K & HVL4K TALL Carton of Parts VL5K (3x5 load tubes) & VL6K09 Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) VL5K (3x5 load tubes) VL6K09 & HVL5K Carton of Parts VL5K (3x5 load tubes) VL6K09 & HVL5K TALL Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) VL5K (3x5 load tubes) VL6K09 & HVL5K TALL Carton of Parts VL5KSR09 (single reeved) Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) VL5KSR09 Carton of Parts VL5KSR09 (single reeved) TALL Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) VL5KSR09 TALL Carton of Parts VL7K & HVL7K DOUBLE Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) (2 Bundles) VL7K & HVL7K DOUBLE Bunk Carton of Parts VL8K DOUBLE Bunk Kit VL1.6K VL8K & HVL4K HVL7K Common Bunk Bundle (see 2.2.1) (2 Bundles) VL8K DOUBLE Bunk Carton of Parts...11 RGC MARINE PRODUCTS PHONE: (716)
3 LIST OF FIGURES FIGURE TITLE PAGE 1-1 Bunk Mounting Hole Layout VL1.6K VL3.5K Pivot Block Assembly HVL4K, VL4K VL4.5K, VL5KSR09 Pivot Block Assembly HVL5K, VL5K (3x5 load tube), VL6K09 & VL8K Pivot Block Assembly HVL7K, VL7K Pivot Block Assembly HVL4K, VL1.6K - VL4.5K, VL5KSR09 Bunk Assembly HVL5K, VL5K VL6K09 Bunk Assembly HVL7K, VL7K Bunk Assembly VL8K Bunk Assembly...6 RGC MARINE PRODUCTS PHONE: (716)
4 1 INSTALLATION HVL & VL ALUMINUM / VINYL BUNKS 1.1 STEP #1 BUNK LAYOUT The aluminum/vinyl bunk has five mounting holes to fit onto VL1.6K to VL8K lifts, and HVL4K to HVL7K lifts. Measure distance between front and rear load tubes. See figure 3-1 for corresponding mounting hole layouts. 1.2 STEP #2 PIVOT BLOCK INSTALLATION Figure 1-1 Alum/Vinyl Bunk Mounting Hole Layout Mounting the Pivot blocks onto the alum/vinyl bunk. See figure 3-2. Figure 1-2 VL1.6K 3.5K Alum/Vinyl Bunk 1
5 Figure 1-3 HVL4K, VL4K, VL4.5K & VL5KSR09 Alum/Vinyl Bunk Figure 1-4 HVL5K, VL5K (3x5 load tube), VL6K09 & VL8K Alum/Vinyl Bunk 2
6 Figure 1-5 HVL7K / VL7K Alum/Vinyl Bunk 1.3 STEP #3 ALUMINUM / VINYL BUNK INSTALLATION Figure 1-6 HVL4K, VL1.6K VL4.5K & VL5KSR09 Alum/Vinyl Bunk Assembly 3
7 Figure 1-7 HVL5K, VL5K VL6K09 Alum/Vinyl Bunk Assembly 4
8 Figure 1-8 HVL7K, VL7K Alum/Vinyl Bunk Assembly 5
9 Figure 1-9 VL8K Alum/Vinyl Bunk Assembly 6
10 2 HVL & VL ALUM / VINYL BUNK PARTS LIST Each reference number or letter in the following parts lists can be matched with the reference number or letter referred to in the illustrations of the instruction manual. WARNING: FAILURE TO APPLY A SUITABLE LUBRICANT TO THE MATING SURFACES OF STAINLESS STEEL THREADED FASTENERS MAY CAUSE GALLING AND/OR SEIZING OF ASSEMBLY. 2.1 # VL2K ALUM/VINYL BUNK KIT # VL2K Alum/Vinyl Bunk Bundle VL2K ALUMINUM/ VINYL BUNK ASSY # VL K & HVL4K Alum/Vinyl Bunk Carton of Parts A ALUM BUNK 2 PIVOT MOUNT TUBE B VL CRADLE BRACKET FLAT 15-7/8 C CRADLE BRACKET ANGLE 15-7/ VL K ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 3-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 2.2 # VL K / HVL4K ALUM / VINYL BUNK KIT (STD) # VL1.6K VL8K & HVL4K HVL7K Alum/Vinyl Common Bunk Bundle VL 1.6K - 8K / HVL4-7K ALUM / VINYL BUNK ASSY # VL1.6K-VL4.5K & HVL4K Alum/Vinyl Bunk Carton of Parts (see 2.1.2) 7
11 2.3 # VL K / HVL4K ALUM / VINYL BUNK KIT (TALL) Alum/Vinyl Common Bunk Bundle (see 2.2.1) # VL K & HVL4K Alum/Vinyl Bunk (TALL) Carton of Parts A ALUM BUNK 2 PIVOT MOUNT TUBE D VL CRADLE BRACKET FLAT 22-3/8 E CRADLE BRACKET ANGLE 22-3/ VL K ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 3-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 2.4 # VL5K (with 3x5 load tubes) & VL6K09 ALUM/VINYL BUNK KIT Alum/Vinyl Common Bunk Bundle (see 2.2.1) # VL5K (3x5 load tubes) &VL6K09Alum/Vinyl Bunk Carton of Parts F ALUM BUNK 3 PIVOT MOUNT TUBE C CRADLE BRACKET ANGLE 15-7/ VL5K(with 3x5 load tubes) & VL6K09 ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 4-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 8
12 2.5 # VL5K (with 3x5 load tube), VL6K09 & HVL5K ALUM/VINYL BUNK KIT (TALL) Alum/Vinyl Common Bunk Bundle (see 2.2.1) # VL5K (w/ 3x5 load tubes), VL6K09 & HVL5K Alum/Vinyl Bunk Carton of Parts (TALL) F ALUM BUNK 3 PIVOT MOUNT TUBE E CRADLE BRACKET ANGLE 22-3/ VL5K(with 3x5 load tubes) &6K09 ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 4-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 2.6 # VL5KSR09 ALUM/VINYL BUNK KIT (SINGLE REEVED) Alum/Vinyl Common Bunk Bundle (see 2.2.1) # VL5KSR09Alum/Vinyl Bunk Carton of Parts A ALUM BUNK 2 PIVOT MOUNT TUBE C CRADLE BRACKET ANGLE 15-7/ VL5KSR09 ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 3-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 9
13 2.7 # VL5KSR09 ALUM/VINYL BUNK KIT (TALL) (SINGLE REEVED) Alum/Vinyl Common Bunk Bundle (see 2.2.1) (2 BUNDLES) # VL5KSR09 Alum/Vinyl Bunk Carton of Parts (TALL) A ALUM BUNK 2 PIVOT MOUNT TUBE E CRADLE BRACKET ANGLE 22-3/ VL5KSR09 ALUM/VINYL BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 3-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 2.8 # VL7K & HVL7K ALUM/VINYL (DOUBLE) BUNK KIT Alum/Vinyl Common Bunk Bundle (see 2.2.1) (2 BUNDLES) # VL7K & HVL7K Alum/Vinyl (DOUBLE) Bunk Carton of Parts F ALUM BUNK 3 PIVOT MOUNT TUBE A ALUM BUNK 2 PIVOT MOUNT TUBE E CRADLE BRACKET ANGLE 22-3/8 C CRADLE BRACKET ANGLE 15-7/ VL7K ALUM/VINYL (DBL) BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 4-1/2 HHCS /2-13 x 3-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 10
14 2.9 # VL8K ALUM/VINYL (DOUBLE) BUNK KIT Alum/Vinyl Common Bunk Bundle (see 2.2.1) (2 BUNDLES) # VL8K Alum/Vinyl (DOUBLE) Bunk Carton of Parts F ALUM BUNK 3 PIVOT MOUNT TUBE E CRADLE BRACKET ANGLE 22-3/8 C CRADLE BRACKET ANGLE 15-7/ VL8K ALUM/VINYL (DBL) BUNK S.S. Bag of Bolts consisting of: /8-16 x 4-1/2 HHCS /8 WASHER SAE /8 WASHER SPLIT LOCK /8-16 HEX NUT ALUM /2-13 x 4-1/2 HHCS /2 WASHER SAE /2 WASHER SPLIT LOCK /2-13 NUT HEX SILICON BRONZE 11
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