New tool for installing clutch driven plate and pressure plate.
|
|
- Britton Parker
- 5 years ago
- Views:
Transcription
1 1(5) New tool for installing clutch driven plate and pressure plate. Special tools: , It is very important to center the clutch driven plate and pressure plate is very important when they are installed in order to provide vibration free clutch engagement when starting and gear shifting. Vibrations can occur when the clutch is engaged at low engine speeds if the pressure plate is not correctly installed. Correct installation is difficult without special tools. New tools have been developed that relieve the pressure on the pressure plate diaphragm spring when installing (or removing) it. The tools consist of a centering drift for the clutch driven plate and a press tool for the pressure plate diaphragm spring. There are tools for all Volvo engine versions. The press tool is the same for all engine versions, only the centering tool varies with the engine version. This Service Bulletin describes how the tools are used for installing or removing the clutch driven plate and pressure plate. New tools Press tool, P/N Centering tool, P/N The earlier clutch driven plate centering tool should no longer be used.) These tools will be sent out on subscription in May They can also be ordered from Volvo Car Corporation, Aftersales. Removing clutch driven plate and pressure plate See also Clutch driven plate and pressure plate, replacement and checking Note! If the pressure plate is to be reused, or is being removed and reinstalled when replacing a crankshaft seal for example, pressure on the diaphragm spring must be relieved with the relief tool before the pressure plate is removed. Method:
2 2(5) Unscrew the center screw until the tool can easily be hooked under the edge of the clutch housing. (See also Position the press tool on the pressure plate diaphragm spring. ). When the tool has been hooked into place, screw in the center screw so that it comes into contact with the diaphragm spring. When the center screw is in contact with the diaphragm spring, note the position of the slotted handle and then screw it in two turns, but no more! Remove pressure plate. Unscrew the center screw on the tool so that the diaphragm spring is not compressed for too long, max 24 hours. Installing clutch driven plate and pressure plate Unscrew cone from the centering tools. Install centering tool as far as it will go into the center of the flywheel. Use a wrench as a counterhold and tighten the outer nut until the tool expander is secure in the flywheel. Install clutch driven plate on centering tool. Screw on cone and secure clutch driven plate with it. Tighten cone by hand to center the clutch driven plate. Do not tighten too hard, or tighten with a tool, as the cone may damage the clutch driven plate and damping springs. Unscrew the press tool center screw completely.
3 3(5) Position the press tool on the pressure plate diaphragm spring. Push the press tool hooks between the diaphragm spring slots so that they grip under the edge of the clutch housing. Screw down the center screw so that it comes into contact with the diaphragm spring: - - If the pressure plate is new screw down the center screw four turns. One section of the handle has four slots. Note the position of this section of the handle and screw in four turns but no more! If the pressure plate is being reinstalled, only screw down the center screw two turns! If the pressure plate is not flat against the flywheel, screw in the center screw another half a turn and check. Turn the center screw a half turn at a time until the pressure plate is flat against the flywheel. Caution! The pressure plate diaphragm spring may be damaged if it is pressed in too far! Note! The diaphragm spring should not be under pressure for too long, max. 24 hours! Relieve pressure on the diaphragm spring as soon as possible. Install pressure plate with press tool on the flywheel
4 4(5) The center screw is hollow so the centering tool can be installed. Check that the pressure plate is in contact with the flywheel all around its circumference. Install pressure plate on flywheel. First tighten the screws crosswise to contact. Then tighten screws crosswise to 25 Nm. Unscrew the press tool center screw and remove tool. Unscrew the outer nut on the centering tool until it feels loose. Tap the centering tool so that its expander is released. Remove centering tool. Checking and removing throwout bearing and throwout fork. Remove throwout bearing Remove throwout bearing from the guide sleeve and throwout fork. Remove throwout fork and dust cover. Check guide sleeve for damage. Replace guide sleeve if it is worn or burred.
5 5(5) Clean components Check throwout bearing. Lightly turn bearing. bearing should rotate freely and silently. Check the throwout fork for cracking and wear. Check that the throwout fork ball joint is intact. If the throwout fork has a plastic ball joint replace the ball joint. Check that the dust cover is intact.
Timing Belt: Service and Repair Dismantling the Belt Drive. Dismantling Belt drive, dismantling Special tools: , ,
2005 Volvo XC90 L5-2.5L Turbo VIN 59 B5254T2 Page 1 Timing Belt: Service and Repair Dismantling the Belt Drive Dismantling Belt drive, dismantling Special tools: 999 5304, 999 5433, 999 5747 Note: As the
More informationConstant velocity joints, inner
"VCC001037 EN 20120826" 1(2) Constant velocity joints, inner Special tools: 951 2619 Note! For removing drive shafts Removing drive shafts. The method is the same for the left and right drive shaft. Expose
More informationCrankshaft Seal, Replacement (Rear) This information covers service procedures for replacing the rear crankshaft seal on the Volvo D16F engine.
Volvo Trucks North America Greensboro, NC USA Crankshaft Seal, Replacement (Rear) DService Bulletin Trucks Date Group No. Page 3.2007 216 79 1(6) Crankshaft Seal Replacement (Rear) D16F W2005773 This information
More informationSACHS Clutches The Intelligent Choice for the Long Haul
SACHS Clutches The Intelligent Choice for the Long Haul Twin XTend Clutch Installation Objectives: Identification Operation Tools Installation Troubleshooting Identification 15.5 Self Adjusting Clutch
More informationCrankshaft Seal, Replacement (Front) This information covers service procedures for replacing the rear crankshaft seal on the Volvo D16F engine.
Volvo Trucks North America Greensboro, NC USA Crankshaft Seal, Replacement (Front) DService Bulletin Trucks Date Group No. Page 3.2007 216 89 1(7) Crankshaft Seal Replacement (Front) D16F W2005773 This
More informationINSTALLATION INSTRUCTIONS FOR THE MOTOR TRIKE CROSS COUNTRY / CROSS ROADS / HARD BALL RAKE KIT
INSTALLATION INSTRUCTIONS FOR THE MOTOR TRIKE CROSS COUNTRY / CROSS ROADS / HARD BALL RAKE KIT Thank you for choosing the Motor Trike Cross Country / Cross Roads / Hard Ball rake kit. We ask that you read
More informationFirehawk Responder Second Stage Regulator
Firehawk Responder Second Stage Regulator MAINTENANCE AND REPAIR MSA 511 (L) Rev. 4 MSA 2015 Prnt. Spec. 10000005389(I) Mat. 10096394 Doc. 10096394 Replacement Kits and Overhaul Kit P/N Description Firehawk
More informationSECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS
SECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS General Description and Operation... 5B-2 Shift Lever... 5B-2 Transmission Assembly... 5B-2 Specifications... 5B-3 Diagnostic Information and Procedures...
More informationINSTRUCTIONS. Disassembly. Shifter Cam Assembly. Shifter Forks
INSTRUCTIONS Disassembly To protect against accidental start-up of vehicle, always disconnect the negative battery cable before working on the motorcycle. Failure to disconnect the battery cable could
More information15.Main Shaft Assembly
15.Main Shaft Assembly A: REMOVAL 1) Remove the manual transmission assembly from vehicle. 2) Remove the transfer case with extension case assembly.
More information1988 Jeep Truck Wrangler L L VIN H TBI Copyright 2013, ALLDATA 10.52SS Page 1 Technical Service Bulletin # Date:
1988 Jeep Truck Wrangler L4-150 2.5L VIN H TBI Copyright 2013, ALLDATA 10.52SS Page 1 Technical Service Bulletin # 025288 Date: 880711 Right Front Axle Shaft Seal - Installation Models 1986-88 Jeep Comanche,
More information3M Overhaul Service Kit
SERVICE INSTRUCTIONS FOR 3M 12,000 RPM 5 in. (127 mm) and 6 in. (150 mm) RANDOM ORBITAL SANDERS 3M Overhaul Service Kit The part number 20347, 3M Overhaul Service Kit, contains all the replacement parts
More informationINSTALLATION & USER S GUIDE
REKLUSE MOTOR SPORTS The Rekluse Core EXP Kit with Adjustable Slave Cylinder INSTALLATION & USER S GUIDE Doc ID: 191-7704A Doc Rev: 102915 OVERVIEW This kit replaces the OEM core clutch components including
More informationCLUTCH CONTENTS SERVICE DIAGNOSIS. (a) Worn or damaged disc assembly. (b) Grease or oil on disc facings. (c) Improperly adjusted cover assembly.
CLUTCH CONTENTS -GROUP 6 Page CLUTCH HOUSING ALIGNMENT... 6 CLUTCH PEDAL FREE PLAY 1 CLUTCH RELEASE BEARING 5 CLUTCH RELEASE FORK... 5 CLUTCH SERVICING 2 PILOT BUSHING CRANKSHAFT TO TRANSMISSION DRIVE
More information3M Overhaul Service Kit
SERVICE INSTRUCTIONS FOR 3M 12,000 RPM 3 in. (77 mm) RANDOM ORBITAL SANDERS 3M Overhaul Service Kit The part number 20346, 3M Overhaul Service Kit, contains all the replacement parts that naturally wear
More informationTRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase.
TRANSMISSION 6.7 GENERAL See Figure 6-45. The transmission is a five-speed constantmesh type housed in an extension of the crankcase. Mainshaft Neutral Mainshaft st Gear b06x6x Countershaft 4 Out 5 Countershaft
More informationTSI Date Group No. Supp. Page
Volvo Trucks North America, Inc. Greensboro, NC USA This TSI Service Bulletin and others in Groups 21 and 33 replace TSI Service Manual 210 600, Basic Engine, D12, D12A, D12B, D12C (8.2000), publication
More informationRemoving/installing final drive
1(16) Removing/installing final drive Special tools: 998 5972, 999 5561, 999 5652, 999 5659, 999 5660 Removing Note! Position the rear lifting arms on the arrows on the sills. This is so the support arm
More informationJ2 Remove sound insulation/knee guard 1 and side panel 2 on center console
J1 Preparations Drive car forward on a level surface so that wheels are straight. Disconnect battery negative lead. Turn ignition key to position 1 so that steering lock is off. J2 Remove sound insulation/knee
More informationReplacing the oil pump / front crankshaft seal
"VCC097797 EN 20100518" 1(5) Replacing the oil pump / front crankshaft seal Special tools: 998 6187, 999 5433, 999 5455, 999 5919, 999 5747, 951 2050 Note! As the illustrations in the information are used
More informationINSTALLATION GUIDE. Doc ID Revision
REKLUSE MOTOR SPORTS INSTALLATION GUIDE OVERVIEW Doc ID 191-6300 Revision 013017 Read the separate included Safety Information document before operating the vehicle with the product installed. If you are
More informationDRAGON CLAW SHELBY 26 SPLINE
DRAGON CLAW 13-14 5.4 SHELBY 26 SPLINE *This Kit Requires a Min. 1 ⅝ in. Working Input Shaft Splines. *Professional Installation recommended *Power/Air tools NOT advised 1. Remove transmission assembly
More information26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) Fax: (03) DUAL RANGE HIGH SPEED INSTALLATION MANUAL. for
26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) 5272 2844 Fax: (03) 5272 2633 GEARLESS CENTRE DIFFERENTIAL FULL-TIME 4X4 TRANSFER CASE CONVERSION DUAL RANGE HIGH SPEED INSTALLATION MANUAL for TOYOTA
More informationSISU DP-330 DRIVE GEAR. Maintenance Manual
SISU DP-330 DRIVE GEAR Maintenance Manual Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 Fin-13101 Hameenlinna Finland Phone +358 204 55 2999 Fax +358 204 55 2900 DP330DG.PDF (3/2007) TABLE OF CONTENTS
More informationMain Bearings, Replacement (All) This information covers procedures for replacing the crankshaft main bearings on the Volvo D16F engine.
Volvo Trucks North America Greensboro, NC USA Service Bulletin Trucks ate Group No. Page 2.2008 216 49 1(10) Main Bearings, Replacement (All) 16F Main Bearings, Replacement (All) W2006096 This information
More informationRepair Manual 11/99 PS-34. Page 1
Repair Manual /99 PS-4 Page Table of contents Index Technical Data page Special tools 4 Repair instructions, general 0 Chain brake 6 0 Centrifugal clutch 8 0 Oil pump 9-04 Ignition system - 0 Starting
More informationThis information covers procedures for replacing the sealant for the crankshaft cover on the Volvo D16F engine.
Volvo Trucks North America Greensboro, NC USA DService Bulletin Trucks Date Group No. Page 1.2008 216 50 1(17) Sealant Crankshaft Cover, Replacement D16F Sealant Crankshaft Cover, Replacement W2005773
More informationPage 1 of 8 2005 Volvo S40 2.4L Eng Base TIMING BELT REPLACEMENT - 2.4L & 2.5L TURBO, 5-CYLINDER REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft
More informationCLUTCH 6-1 CLUTCH CONTENTS
Z CLUTCH 6-1 CLUTCH CONTENTS page page CLUTCH DIAGNOSIS... 2 CLUTCH SERVICE... 9 CLUTCH COMPONENTS MECHANICAL COMPONENTS The clutch mechanism in Grand Cherokee models with manual transmission consists
More informationDRAGON CLAW PRE 86 BIG BLOCK CHEVY 10 SPLINE
DRAGON CLAW PRE 86 BIG BLOCK CHEVY 10 SPLINE *This Kit Requires a Min. 1 ⅝ in. Working Input Shaft Splines. *Professional Installation recommended *Power/Air tools NOT advised 1. Inspect input shaft splines
More informationFirehawk Second Stage Regulator Fire Service
Firehawk Second Stage Regulator Fire Service MAINTENANCE AND REPAIR TAL 1701 (L) Rev. 2 MSA 2017 Prnt. Spec. 10000005389(I) Mat. 10147454 Doc. 10147454 TAL 1701 (L) Rev. 2-10147454 2 NON-CBRN FIREHAWK
More informationVA800 and 900 Power Steering Servo
Woodward VA800 and 900 Power Steering Servo Spool seal replacement Spool assembly installation Testing 1. Extracting the T-bar Remove the set screws and the end plugs and screw the removal handle (or a
More informationINSTALLATION GUIDE. Kawasaki KLR Manual Revision:
REKLUSE MOTOR SPORTS The z-start Pro Clutch INSTALLATION GUIDE Kawasaki KLR650 191-640 Manual Revision: 030308 2007 Rekluse Motor Sports Rekluse Motor Sports, Inc. 110 E. 43rd Street Boise, Idaho 83714
More informationStandard Valves Series Globe Valves Series Angle Valves Series Way-Valves
Installation, Operation, Maintenance Instructions Standard Valves Series 035 000 Globe Valves Series 031 000 Angle Valves Series 033 000 3-Way-Valves 1 GENERAL INFORMATION These instructions are designed
More information4357 / 4860 MX Multi Adjuster
12_234 Frontfork 4357 / 4860 MX Multi Adjuster Introduction 2 Exploded view 3 Disassembly forkleg 4 Disassembly screw-cap 15 Assembling screw-cap 17 Disassembly cartridge 18 Disassembly compression holder
More information3 Axles and brakes. 3.1 Function and construction of the axles Construction Function
3 Axles and brakes 3.1 Function and construction of the axles 3.1.1 Function Each wheel has an independent suspension system in the axle body (1), so that individual wheel suspension is provided. The swinging
More informationSCAMP AND UTILITY MODELS SELF-PROPELLED BELT DRIVE SERVICING 4502, 4503, 8602, 8603 WITH F SERIES ENGINES
4502, 4503, 8602, 8603 WITH F SERIES ENGINES Adjustments and servicing of the Scamp and Utility self-propelled mowers are very different from all previous models of self-propelled mowers. BEFORE ANY ADJUSTMENTS
More informationPart # SuperFlow 450 Regulator Parts Upgrade Kit
KIRBY MORGAN Kirby Morgan Dive Systems, Inc. Part #525-757 SuperFlow 450 Regulator Parts Upgrade Kit Part Number Description Qty 205-020 Inlet valve Assembly 1 210-055 O-ring 2 505-088 Adjustment Knob/Packing
More information1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover.
DISASSEMBLY 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 3. Turn the crankshaft clockwise and align the timing marks so as to bring the No.
More informationCrankshaft Seal, Replacement (Front) This information covers service procedures for replacing the front crankshaft seal on the Volvo D13F engine.
Volvo Trucks North America Greensboro, NC USA Crankshaft Seal, Replacement (Front) DService Bulletin Trucks Date Group No. Page 1.2007 216 85 1(7) Crankshaft Seal Replacement (Front) D13F W2005779 This
More informationCLUTCH SECTION CL CONTENTS C TRANSMISSION/TRANSAXLE CL-1
CLUTCH C TRANSMISSION/TRANSAXLE SECTION CL A B CLUTCH CL D CONTENTS E PRECAUTIONS... 2 Caution... 2 PREPARATION... 3 Special Service Tools... 3 Commercial Service Tools... 3 NOISE, VIBRATION AND HARSHNESS
More informationClutches for Automobiles and Light Trucks
Clutches for Automobiles and Light Trucks What does the Clutch do? Connects the engine torque to transmission when ENGAGED Unhooks engine from transmission when DISENGAGED Where is the driver s foot when
More informationA/C COMPRESSOR SERVICING Article Text 1991 Saab 9000 For Copyright 1997 Mitchell International Friday, October 15, :22PM
Article Text ARTICLE BEGINNING 1991 GENERAL SERVICING Compressor Service * PLEASE READ THIS FIRST * CAUTION: When discharging air conditioning system, use only approved refrigerant recovery/recycling equipment.
More informationMICROGUARD 500 EXTENSION REEL TRAINING MANUAL. Greer Company. Greer Company Crane Systems 1 OF18
MICROGUARD 500 EXTENSION REEL TRAINING MANUAL 1 OF18 TABLE OF CONTENTS MICROGUARD 500 SERIES EXTENSION REEL TRAINING MANUAL EXTENSION REEL OVERVIEW...3 REEL-OFF CABLE LAYERING...3 CHECKING THE REEL-OFF
More informationRIGGING THE FLIGHT CONTROLS
RIGGING THE FLIGHT CONTROLS Rigging refers to the installation and adjustment of the rods that move flight surfaces in response to inputs from the controls of the helicopter. These rods are cut to length,
More informationBX7460P Allure Tow Bar Operator Manual & Installation Instructions. ALLURE Tow Bar (10,000 lb) Pintle Coupler
Operator Manual & Installation Instructions ALLURE Tow Bar (10,000 lb) Pintle Coupler Hooking Up to Towed Vehicle 1. Position the towing vehicle on a level surface with a straight driveway ahead and engage
More informationCLUTCH SECTION CL CONTENTS C TRANSMISSION/TRANSAXLE CL-1
CLUTCH C TRANSMISSION/TRANSAXLE SECTION CL A B CLUTCH CL D CONTENTS E PRECAUTIONS... 2 Caution... 2 PREPARATION... 3 Special Service Tools... 3 Commercial Service Tools... 3 NOISE, VIBRATION AND HARSHNESS
More informationTRANSMISSION 6.7 GENERAL HOME. See Figure The transmission is a five-speed constantmesh type housed in an extension of the crankcase.
TRANSMISSION 6.7 GENERAL See Figure 6-46. The transmission is a five-speed constantmesh type housed in an extension of the crankcase. b06x6x Neutral st Gear Mainshaft Mainshaft 4 5 4 5 Countershaft Out
More informationREEDSTER 125cc. versions: F1 - F2 - F3 - F4 OVERHAULING MANUAL
REEDSTER 125cc versions: F1 - F2 - F3 - F4 OVERHAULING MANUAL 07/11/07 21/01/2009 1 INDEX Page 1. - REEDSTER 125cc ENGINE DISASSEMBLY 1 2. - CRANKSHAFT DISASSEMBLY / ASSEMBLY 13 2.1 - CRANKSHAFT DISASSEMBLY
More informationDrive shaft left-hand side, replace
"VCC126387 EN 20090226" file://c:\info\vv132007\ie\en\30\vcc126387.htm Page 1 of 13 Drive shaft lefthand side, replace Special tools: 9995681 Removal Removing the drive shaft nut the hub cap the drive
More information1988 Chevrolet Pickup V SUSPENSION - FRONT (4WD)' 'Front Suspension - "V" Series 1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series
1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series DESCRIPTION NOTE: Vehicle serial numbers used in this article has been abbreviated for common reference to Chevrolet and GMC models. Chevrolet
More informationTransmission Overhaul Procedures-Bench Service
How to Assemble the Lower Reverse Idler Gear Assembly Special Instructions In 1996 Eaton changed the reverse idler system design. In the nut design, the reverse idler bearing was lubricated through a hole
More informationMANUAL TRANSMISSION MUA 5C (4X2, 4X4) AND TREMEC T5R(4X2)
MANUAL TRANSMISSION 7B 1 RODEO TRANSMISSION MANUAL TRANSMISSION MUA 5C (4X2, 4X4) AND TREMEC T5R(4X2) CONTENTS Service Precaution...................... 7B 2 General Description..................... 7B
More informationRepair Manual VW 02T gearbox. INA GearBOX
Repair Manual VW 02T gearbox INA GearBOX Special tools Repair Manual for the VW 02T gearbox Drain the transmission fluid (arrow). Remove the gearbox from the vehicle in accordance with the vehicle manufacturer
More informationTSM54/52 MANUAL TRANSMISSION
3B-1 SECTION 00 3B TSM54/52 MANUAL TRANSMISSION Table of Contents GENERAL INFORMATION... 3B-3 Overview... 3B-3 Specifications... 3B-4 System components... 3B-5 Shifting mechanism... 3B-17 Diagnostic information
More informationCLUTCH Nissan 240SX DESCRIPTION PEDAL HEIGHT & FREE PLAY ADJUST CLUTCH ASSEMBLY R & I Clutch. Pathfinder, Pickup, 240SX, 300ZX
CLUTCH 1990 Nissan 240SX 1990 Clutch Pathfinder, Pickup, 240SX, 300ZX DESCRIPTION Clutch is of dry, single disc type, with a diaphragm spring type pressure plate. Clutch release bearing is prelubricated.
More information2007 Dodge Nitro R/T
ASSEMBLY AUTOMATIC TRANSMISSION - 42RLE NOTE: If the transmission assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the TCM QUICK LEARN Procedure using the
More informationInverted High Pressure Fluid Filters
Instruction Sheet P/N 33290-03 Description See Figure. Nordson high-pressure fluid filters prevent nozzle-plugging by filtering contaminants out of coating materials. These stainless steel, wall-mounted
More informationThis information covers the proper procedure for replacing the Volvo D16F engine in a VT or VNL chassis.
Volvo Trucks North America Greensboro, NC USA Engine, Replacement DService Bulletin Trucks Date Group No. Page 10.2007 210 139 1(47) Engine, Replacement Volvo D16F VNL, VT W2005773 This information covers
More informationCompressor - Install (E.40.C.31 - F.10.A.15)
Compressor - Install (E.40.C.31 - F.10.A.15) 1. Set the compressor on its mount and secure into place using the four bolts. Connect the refrigerant suction line (5) and the discharge line (4). Install
More informationTiming Belt: Service and Repair
2000 Hyundai Sonata L4-2.4L Page 1 Timing Belt: Service and Repair REMOVAL 1. Remove the crankshaft pulley, engine coolant pump pulley and drive belt. 2. Remove the timing belt cover. 2000 Hyundai Sonata
More informationGroup 4 CONTENTS DATA AND SPECIFICATIONS
PARKING BRAKE 1 Group 4 PARKING BRAKE CONTENTS Paragraph Page Parking Brake 5 4 Disassembly Assembly Adjustment Parking Brake Cable 6 5 Removal Installation Service Diagnosis 1 2 DATA AND SPECIFICATIONS
More informationFor advanced drive technology CLAMPEX. Shaft-hub-connection. KTR Precision joints CLAMPEX
technology CLAMPEX Shaft-hub-connection CLAMPEX KTR Precision joints 227 technology Table of contents Page Brief information 228 Selection and calculation 25-255 CLAMPEX -Selection Shaft diameter = d 0
More informationSpring strut and spring front, replacing
"VCC128825 EN 20090329" 1(7) Spring strut and spring front, replacing Special tools: 951 2911, 951 2914, 951 2915, 951 2564, 999 5500, 999 5576, 999 5758 Removing the spring strut Note! From model year
More informationCLUTCH 6-1 CLUTCH CONTENTS
TJ CLUTCH 6-1 CLUTCH CONTENTS page GENERAL INFORMATION CLUTCH COMPONENTS... 1 INSTALLATION METHODS AND PARTS USAGE... 1 DESCRIPTION AND OPERATION CLUTCH OPERATION... 1 DIAGNOSIS AND TESTING DIAGNOSTIC
More informationInstallation Instructions
Part Number: 10.109.01.109 Description: AUTOTECH Sport 270 Hydraulic Camshaft Note: If the job seems to be beyond your abilities, we recommend that you refer this installation to a qualified mechanic.
More informationInspection and Verification, Ranger
file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svk53a03.htm~gen~ref.htm Page 1 of 1 Section 05-03A: Wheel Hubs and Bearings, Front Wheels, 4- Wheel Drive DIAGNOSIS AND TESTING 1997 Ranger 4x4 with Dana
More informationUOW Series Repair Manual UOW-11 & UOW-T60 Series
UOW Series Repair Manual UOW-11 & UOW-T60 Series 100000 SE Pine St., Portland, OR 97216 800-852-1368 503-254-6600 www.aimco-global.com Contents Page 1. Tools Needed for Repair 2 2. Disassembly and Reassembly
More information2001 Volvo V70 XC AWD L5-2.4L Turbo VIN 58 B5244T3
2001 Volvo V70 XC AWD L5-2.4L Turbo VIN 58 B5244T3 Bushing Control Arm, Replacing Bushing control arm, replacing Special tools: 951 2050 951 2923 999 5045 999 7032 999 7033 999 7035 999 7037 999 7048 999
More informationSuspension strut, removing and installing
Page 1 of 16 40-39 Suspension strut, removing and installing Removing - Remove wheel trim. On light alloy wheels use puller in vehicle tool kit to remove trim cap. - Remove wheels. - Remove rubber grommets
More informationCYLINDER HEAD. Cylinder Head Assembly. Sized for Print VALVES
CYLINDER HEAD Cylinder Head Assembly VALVES DISASSEMBLY 1. Using a tool remove the cylinder head bolts in the order shown in the illustration. 2. Using the special tool (09222-28000, 09222-28100), remove
More informationTIMING BELT TENSIONER FOR AFTERMARKET TENSIONER P/N FORD U.K. 1.8L 4-Cyl. Diesel Revision date: 06/17/1999
1. Failure to set belt tension correctly to this procedure will result in premature engine failure! 2. The Auto-tensioner is a thermal expansion compensation device so tensioning should only be carried
More informationDRIVE AXLE Volvo 960 DESCRIPTION & OPERATION AXLE IDENTIFICATION DRIVE AXLES Volvo Differentials & Axle Shafts
DRIVE AXLE 1994 Volvo 960 1994 DRIVE AXLES Volvo Differentials & Axle Shafts 960 DESCRIPTION & OPERATION All 960 station wagon models use type 1041 rear axle assembly. All 960 4-door models use type 1045
More informationNote: Replace the washer and the spacer above the turgo or the shaft adapter with the spacer above the washer as shown in the following pictures.
BEARINGS, SERVICE & ASSEMBLY IMPORTANT Bearing maintenance is important. You should replace bearings ONCE PER YEAR or as soon as you notice any looseness from wear. If they are too loose, severe damage
More informationRepair Manual Ford DPS6 Gearbox. INA GearBOX
Repair Manual Ford DPS6 Gearbox INA GearBOX Special Tools Tool kit (400 0477 10) for professional repair of the Ford DPS6 gearbox. Assembly table: Table (A) for securing the shafts, gear shift positions
More informationPage 1 of 5 21: Drive train, B6284T S80 (-06), 1999, B6284T, 4T65EV-GT, L.H.D 17/3/2013 PRINT 21: Drive train, B6284T Replacing the Special tools: 999 5433 999 5456 Removing the Preparation Caution! the
More information"Engineered to Ride, Built to Last "
Congratulations on your purchase of an Arnott air suspension product. We at Arnott Incorporated are proud to offer a high quality product at the industry s most competitive pricing. Thank you for your
More informationINSTRUCTION MANUAL ALL TERRAIN PALLET TRUCK HAND PALLET TRUCK
INSTRUCTION MANUAL ALL TERRAIN PALLET TRUCK HAND PALLET TRUCK WARNING! 1. Read and understand instruction manual before using the pallet truck. 2. Do not place hands or feet under the pallet truck at any
More informationMANUAL TRANSMISSION SECTIONMT CONTENTS IDX FS5W71C. Case Components...27
MANUAL TRANSMISSION SECTIONMT GI MA EM LC EC CONTENTS FE FS5W71C PREPARATION...3 Special Service Tools...3 Commercial Service Tools...5 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...6 NVH Troubleshooting
More informationTECHNICAL INFORMATION
TECHNICAL INFORMATION Model No. Description GA5020C/GA6020C, GA5021C/GA6021C Angle Grinders 125mm (5") /150mm (6") L PRODUCT P 1/10 CONCEPT AND MAIN APPLICATIONS These four models have been developed as
More informationRemoval. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys
Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission
More informationF SERIES STARTER. thrust washer. STARTER DISASSEMBLY. to the starter motor. Remove cup. Remove starter pulley and spring. USE
STARTER DISASSEMBLY Remove retainer ring, pinion stop washer, pinion spring and pinion gear from helix. Remove starter pulley and spring. USE CAUTION WHEN REMOVING SPRING. Remove three screws holding the
More informationMANUAL TRANSMISSION SECTIONMT CONTENTS IDX FS5W71C. ASSEMBLY...24 Gear Components...24
MANUAL TRANSMISSION SECTIONMT GI MA EM LC EC CONTENTS FE FS5W71C PREPARATION...3 Special Service Tools...3 Commercial Service Tools...5 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...6 NVH Troubleshooting
More information22-1 GROUP 22 MANUAL TRANSAXLE CONTENTS MANUAL TRANSAXLE... 22A MANUAL TRANSAXLE OVERHAUL... 22B
22-1 GROUP 22 MANUAL TRANSAXLE CONTENTS............................... 22A OVERHAUL..................... 22B 22A-2 GROUP 22A MANUAL TRANSAXLE CONTENTS GENERAL DESCRIPTION......... 22A-3 DIAGNOSIS 22A-6
More informationSADDLEBAG AUDIO WIRE HARNESS KIT P/N
SADDLEBAG AUDIO WIRE HARNESS KIT P/N 2880986 APPLICATION ALL INDIAN MOTORCYCLES WITH BOTH TRUNK AND SADDLEBAG AUDIO INSTALLED BEFORE YOU BEGIN Read these instructions and check to be sure all parts and
More informationCopper Sleeve, Unit Injector, Replacement
Volvo Trucks North America Greensboro, NC USA This service bulletin replaces SB 237-46, Copper Sleeve, Unit Injector, Replacement dated 6.2007, publication no. PV776-20177417. DService Bulletin Trucks
More informationMAINTENANCE MANUAL DP-265
MAINTENANCE MANUAL DP-265 Drive Gears Sisu Axles, Inc. Autotehtaantie 1 P.O. Box 189 FIN-13101 Hämeenlinna Finland Phone int + 358 204 55 2999 Fax int + 358 204 55 2900 DP265DG.PDF (2/2003) k Table of
More informationTRANSMISSION AND TRANSFER CASE
XJ TRANSMISSION AND TRANSFER CASE 21-1 TRANSMISSION AND TRANSFER CASE TABLE OF CONTENTS page AX5 MANUAL TRANSMISSION... 1 NV3550 MANUAL TRANSMISSION... 42 AUTOMATIC TRANSMISSION 30RH... 88 page AW 4 AUTOMATIC
More informationENGINE CLUTCH CONTENTS OF THIS SECTION
ENGINE CLUTCH 6C-l ENGINE CLUTCH CONTENTS OF THIS SECTION SUBJECT General Description Periodic Service Adjustments on Car Removal of Clutch Inspection of Clutch Parts Installation of Clutch Specifications
More information1992 Clutch. Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT
Article Text ARTICLE BEGINNING 1992 Clutch Eclipse, Expo/Expo LRV, Galant, Mirage, Precis, 3000GT DESCRIPTION All clutches are single disc type. Pressure plate assembly uses a diaphragm spring to engage
More information26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) Fax: (03) INSTALLATION MANUAL. for
26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) 5272 2844 Fax: (03) 5272 2633 GEARLESS CENTRE DIFFERENTIAL FULL-TIME 4X4 TRANSFER CASE CONVERSION DEDICATED LOW RANGE INSTALLATION MANUAL for TOYOTA
More informationREMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Raise and
More informationASSEMBLY Procedure revision date: 11/22/2001
Page 1 of 39 Evan Groenke From: Daniel Lelovic [dlelovic@rogers.com] Sent: May 8, 2005 12:08 PM To: 'Evan Groenke' Subject: 2.5L Engine Re-assembly SECTION 303-01B: Engine 2.5L 2000 Contour/Mystique Workshop
More informationInstallation & Maintenance Manual SPRING ENGAGED FRICTION CLUTCHES THROUGH SHAFT MOUNT - BALL BEARING PILOT REGULAR DUTY
Installation & Maintenance Manual SPRING ENGAGED FRICTION CLUTCHES THROUGH SHAFT MOUNT - BALL BEARING PILOT REGULAR DUTY Catalog Products: E3A2R-STH E4A2R-STH E5A2R-STH E6A2G-STH And non-catalog variations
More information2006 Hyundai Tiburon GT
Fig. 5: Identifying Clutch Cover & Disc Component With Torque Specifications REMOVAL 1. Drain the clutch fluid and transaxle gear oil. 2. Remove the transaxle assembly. 3. Insert the special tool (09411-25000)
More informationA/F/X Body GM Installation Instructions
A/F/X Body GM Installation Instructions Power Disc Conversion 64-72 A Body / 67-69 F Body / 68-74 X Body 9 slimline booster pictured Your new disc brake conversion kit can be bolted up with standard hand
More informationOLYMPIAN MODEL 740 Operation and Service Manual
OLYMPIAN MODEL 740 Operation and Service Manual P/N 133911-102 FCI MANUAL P/N 133865-001 Data herein has been verified and validated and believed adequate for the intended use. If the machine or procedures
More informationMeritor Clutch. Revised $2.50. Clutches. Maintenance Manual 25A. AutoJust TM LTD
Meritor Clutch Revised 04-01 $2.50 Clutches Maintenance Manual 25A AutoJust TM LTD Service Notes Service Notes Before You Begin This manual provides maintenance and service procedures for Meritor s AutoJust
More informationAJV8 Engine Assembly. AJV8 Engine Assembly
AJV8 Engine Assembly Contents Cylinder Block Dowels, Plugs and Pipes 2 4 Crankshaft Bearing and Cylinder Bore Dimensions 5 9 Bearing Measuring 6 Engine Dimensions and Codes 6 7 Main Bearing Selection Chart
More informationDISASSEMBLY AND ASSEMBLY
205-03-1 Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 205-03-1 DISASSEMBLY AND ASSEMBLY Axle Front Drive Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) Special Tool(s) Carrier Bearing Replacer
More information