4 Tri-Seal Disassembly Instructions

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1 4 Tri-Seal Disassembly Instructions 1. Remove the cable guard and suction screen from the pump. Unbolt the pump end from the motor. 3. Remove the rotating assembly from the pump shell. Ensure that all components of the rotating assembly are removed from the shell/discharge head assembly. CABLE GUARD SUCTION SCREEN 2. Clamp the pump end in a chain vise around the pump where the discharge head meets the pump shell. Unthread the motor bracket from the pump shell by rotating the motor bracket clockwise (left hand thread). NOTE: Only clamping the pump where the discharge head meets the shell prevents damage to the pump shell and hydraulic components. 4. Remove the built in check valve using a special poppet removal tool (FE P/N ) by rotating the check valve clockwise (left hand thread). T-HANDLE POPPET WRENCH CLAMP HERE CHECK VALVE DISCHARGE HEAD MOTOR BRACKET

2 4 Tri-Seal Disassembly Instructions 5. Only perform this step if the upper rubber bearing is being replaced; otherwise move to step 6. Remove the bearing support in the discharge head by pushing down on it from the inlet side of the discharge. Ensure that the bearing support and upper bearing both come out from the pump casing. 7. Remove the c-clip retaining ring from the pump shaft. RETAINER RING DISCHARGE HEAD 8. Slide all stages and upper bearing components from the pump s shaft. HUB SLEEVE BEARING SUPPORT RUBBER BEARING 6. Insert a splined shaft tool into the pump s shaft coupling to prevent the pump shaft from rotating and damaging the pump end components. Remove the top lock nut on the top from the pump shaft. THRUST WASHER (BLACK SIDE DOWN) TOP LOCK NUT STAGE DIFFUSER IMPELLER HEX SLEEVE DISK SPLINED SHAFT TOOL

3 4 Tri-Seal Assembly Instructions 1. Slide the hex sleeve onto the pump s shaft first. Place all of the pump stage components onto the pump shaft. Ensure that each stage has the proper alignment of bottom disk, impeller, diffuser and phenolic washer (black side down) as shown in the call out. 3. Place the nylon washer on top of the pump s shaft and begin threading the locking nut onto the top of the shaft. Insert a splined shaft tool into the pump s shaft to prevent the pump shaft from rotating while the top locking nut is tightened. TOP LOCK NUT WASHER THRUST WASHER (BLACK SIDE DOWN) STAGE DIFFUSER IMPELLER SPLINED SHAFT TOOL HEX SLEEVE DISK 2. Replace the ceramic upper hub sleeves onto the shaft and insert the c-clip retaining ring onto the pump shaft. HUB SLEEVE 4. Perform this step only if the bearing support and rubber bearing were removed; otherwise, continue to step 5. Ensure the rubber upper bearing is pressed into the upper bearing support. Make sure the alignment tabs are properly seated in the notches of the bearing support and the bearing is fully pressed into the holder. Insert the rubber bearing. RETAINER RING BEARING SUPPORT RUBBER BEARING ALIGNMENT TAB

4 4 Tri-Seal Assembly Instructions 5. Slide the rotating assembly in to the pump shell from the bottom. It may be easier to place the upper bearing support onto the pump rotating assembly and slide the unit as a whole into the pump shell (only if the bearing support was removed in step 4). Make sure that the top hydraulic stage seats into the bottom of the discharge head. 7. With the pump shell secure in a chain vise where the discharge head meets the pump case, thread the motor bracket onto the bottom of the pump shell by turning it counter-clockwise (left hand thread) to a torque of Nm ( ft-lbs). Make sure the bracket does not cross thread with the threads on the pump shell. CLAMP HERE BEARING SUPPORT MOTOR BRACKET 6. Insert the check valve into the discharge head and tighten to 1.7 Nm (15 in-lbs) of torque (finger tight plus 1/8 turn) by threading it counter-clockwise (left hand thread). 8. Replace the inlet suction screen and the cable guard. T-HANDLE POPPET WRENCH CHECK VALVE CABLE GUARD SUCTION SCREEN

5 4 Pump Addendum Tri-Seal Intermediate Bearing Locations Flow US GPM Flow LPM Count First Bearing Location Second Bearing Location 5/7 18/ N/A 5/7 18/ N/A 5/7 18/ N/A 5/7 18/ N/A 5/7 18/ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Tri-Seal Assembly Assembly Hi-Cap Intermediate Bearing Locations Flow US GPM Flow LPM Count First Bearing Location Second Bearing Location N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Thrust Washer Diffuser Assembly Impeller Assembly Disk Assembly

6 4 Pump Addendum SandHandler Assembly Hi-Cap Assembly Assembly Assembly Diffuser Assembly Hub Seal Diffuser Assembly Hub Seal Washer Impeller Assembly Stainless Steel Sleeve Eye Seal Impeller Assembly Urethane Washer Impeller Eye Seal Diffuser Cup Diffuser Cup

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8 400 E. Spring St. Bluffton, IN Tel: Fax: M

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