SPN 3509 (MCM) (EPA10) and SPN 3509 (MCM) (GHG14) June 2014 SPN 3509/FMI 3 - EPA10 SPN 3509/FMI 4 - EPA10 SPN 3509/FMI 3 - GHG14

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1 1 SUBJECT DATE SPN 3509 (MCM) (EPA10) and SPN 3509 (MCM) (GHG14) June 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3509/FMI 3 - EPA10 The diagnostic procedure for SPN 3509/FMI 3 - EPA10 is a new diagnostic procedure. DDC-SVC-MAN-0084 EPA10/ GHG14 DD Platform SPN 3509/FMI 4 - EPA10 SPN 3509/FMI 3 - GHG14 SPN 3509/FMI 4 - GHG14 Diagnostic procedures for SPN 3509/FMI 4 - EPA10, SPN 3509/FMI 3 - GHG14, and SPN 3509/FMI 4 - GHG14 have been rewritten and the wiring diagram has been added. All information subject to change without notice. 3 Copyright 2014 DETROIT DIESEL CORPORATION

2 2 SPN 3509/FMI 3 - EPA10 2 SPN 3509/FMI 3 - EPA10 5V Sensor Supply Bank 1 Circuit Failed High Table 1. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 3509/FMI 3 This Fault Sets When the Motor Control Module (MCM) Detects a Short to Power on Pins 58 or 117 5V Internal Power Supply 2 Seconds MIL, CEL Engine Idle (one minute) Check as follows: 1. Connect DiagnosticLink. Go to step Disconnect the Intake Throttle Valve (ITV) connector. Go to step Turn the ignition ON (key ON, engine OFF). Go to step Is fault code SPN 3509/FMI 3 still present? a. Yes; Go to step 5. b. No; replace the ITV. Refer to section "Removal of the Intake Throttle/EGR Mixer Assembly". Verify repair. 4 All information subject to change without notice. Copyright 2014 DETROIT DIESEL CORPORATION

3 5. Turn the ignition OFF. Go to step Disconnect the MCM 120-pin connector. Go to step Turn the ignition ON (key ON, engine OFF). Go to step Is code SPN 3509/FMI 3 still present? a. Yes; replace the MCM. Refer to section "Removal of the Motor Control Module". Verify repair. b. No; repair the short to power on the circuits for pins 58 and/or 117 of the MCM 120-pin connector. Verify repair. All information subject to change without notice. 5 Copyright 2014 DETROIT DIESEL CORPORATION

4 3 SPN 3509/FMI 4 - EPA10 3 SPN 3509/FMI 4 - EPA10 5V Sensor Supply Bank 1 Circuit Failed Low Table 2. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 3509/FMI 4 This Fault Sets When the Motor Control Module (MCM) Detects a Short to Ground on the Bank One Sensor Voltage Supply (Pins 58 or 117) 5V Internal Power Supply 2 Seconds MIL, CEL Engine Idle (one minute) Check as follows: 1. Connect DiagnosticLink. Go to step Turn the ignition ON (key ON, engine OFF). Go to step Disconnect each one of the sensors or components listed below, one at a time, while monitoring DiagnosticLink for fault code SPN 3509/FMI 4 to go inactive. Crankcase Ventilator Speed Sensor Intake Manifold Pressure Sensor/Charge Air Cooler Outlet Temperature Sensor 6 All information subject to change without notice. Copyright 2014 DETROIT DIESEL CORPORATION

5 Fuel Rail Pressure Sensor EGR Delta P Sensor Intake Throttle Valve LPPO Fuel Pressure Sensor 4. Does the fault code go inactive when the sensors have been disconnected? a. Yes; replace the last sensor that was disconnected when the code went inactive. Verify repair. b. No; Go to step Turn the ignition OFF. Go to step Disconnect the MCM 120-pin connector. Go to step Turn the ignition ON (key ON, engine OFF). Go to step Is fault code SPN 3509/FMI 4 still present? a. Yes; replace the MCM. Refer to section "Removal of the Motor Control Module". Verify repair. b. No; repair the short to ground on the circuits for pins 58 and/or 117 of the MCM 120-pin connector. Verify repair. All information subject to change without notice. 7 Copyright 2014 DETROIT DIESEL CORPORATION

6 4 SPN 3509/FMI 3 - GHG14 4 SPN 3509/FMI 3 - GHG14 5V Sensor Supply Bank 1 Circuit Failed High Table 3. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 3509/FMI 3 This Code Sets When the Motor Control Module (MCM) Detects a Short to Voltage on Pins 58 or 117 5V Internal Power Supply 2 Seconds MIL, CEL Engine Idle (one minute) Check as follows: 1. Connect DiagnosticLink. Go to step Disconnect the Intake Throttle Valve (ITV) connector. Go to step Turn the ignition ON (Key ON, engine OFF). Go to step Is fault code SPN 3509/FMI 3 still present? a. Yes; Go to step 5. b. No; replace the ITV. Refer to section "Removal of the Intake Throttle/EGR Mixer Assembly". Verify repair. 5. Turn the ignition OFF. Go to step 6. 8 All information subject to change without notice. Copyright 2014 DETROIT DIESEL CORPORATION

7 6. Disconnect the MCM 120-pin connector. Go to step Turn the ignition ON (Key ON, engine OFF). Go to step Is code SPN 3509/FMI 3 still present? a. Yes; replace the MCM. Refer to section "Removal of the Motor Control Module". Verify repair. b. No; repair the short to power on the circuits for pins 58 and/or 117 of the MCM 120-pin connector. Verify repair. All information subject to change without notice. 9 Copyright 2014 DETROIT DIESEL CORPORATION

8 5 SPN 3509/FMI 4 - GHG14 5 SPN 3509/FMI 4 - GHG14 5V Sensor Supply Bank 1 Circuit Failed Low Table 4. Description Monitored Parameter Typical Enabling Conditions Monitor Sequence Execution Frequency Typical Duration Dash Lamps Engine Reaction Verification SPN 3509/FMI 4 This Code Sets When the Motor Control Module (MCM) Detects a Short to Ground on Pins 58 or 117 5V Internal Power Supply 2 Seconds MIL, CEL Engine Idle (one minute) Check as follows: 1. Connect DiagnosticLink. Go to step Turn the ignition ON (Key ON, engine OFF). Go to step Disconnect each one of the sensors or components listed below one at a time while monitoring DiagnosticLink for fault code SPN 3509/FMI 4 to go inactive. Go to step 4. Oil Separator Speed Sensor Intake Manifold Pressure Sensor/Charge Air Cooler Outlet Temperature Sensor Fuel Rail Pressure Sensor 10 All information subject to change without notice. Copyright 2014 DETROIT DIESEL CORPORATION

9 EGR Delta P Sensor Intake Throttle Valve LPPO Fuel Pressure Sensor 4. Does the fault code go inactive when the sensors have been disconnected? a. Yes; replace the last sensor that was disconnected that caused the fault code SPN 3509/FMI 4 to go inactive. Verify repair. b. No; Go to step Turn the ignition OFF. Go to step Disconnect the MCM 120-pin connector. Go to step Turn the ignition ON (key ON, engine OFF). Go to step Is fault code SPN 3509/FMI 4 still present? a. Yes; replace the MCM. Refer to section "Removal of the Motor Control Module". Verify repair. b. No; repair the short to ground on the circuits for pins 58 and/or 117 of the MCM 120-pin connector. Verify repair. All information subject to change without notice. 11 Copyright 2014 DETROIT DIESEL CORPORATION