* Optional PRESSURE COMPENSATOR - FLANGED TYPE B A X 2.2. Typical application VR5P with flow control valve
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- Winfred Lee
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1 * Veljan 3 ports pressure compensator Valve are designed for improved operation safety and reduced mountg cost. These valves are used to mata a constant pressure drop External PD, External PP Internal PD, ternal PP across a meterg orifice (flow control valve or throttle valve) irrespective of actuator load variation a hydraulic system and thus mata a constant and stable flow to the actuator..1 P The pilot stage of valves are designed to reduce pressure overshoot and mimise crackg flow, thus reducg power and speed reduction loss durg high pressure operation. When fitted across a meterg orifice with its pilot taken from outlet of a meterg Internal PD, External PP External PD, Internal PP orifice, acts as a load sensor and relieves meterg orifice let at load created pressure which is lower than the system settg pressure at. This enables the system to consume less power.1 and be more efficient. Typical application with flow control valve.1 *.1 2 * Optional valves can be used as flanged body type units as well as for direct mountg on SE pumps, motors or manifolds. These are also available as cartridge type for dividual manifolds mountg. valves consist of a high flow poppet type seat valve section controlled by the low flow, adjustable pilot section 2.2 mounted on top. Pressure settg is achieved by means of a knurled knob. For tamper proof settg, acorn nut with lead seal is available as option. Optional vent valve VVV01 sandwiched between pilot section and ma body can be used for ventg the VR5 valves.
2 SPEIFITIONS General Type : Pilot operated Pressure ompensator Valve Design : Poppet type Mountg : Flanged ccordg to SE 3000 psi (210 bar) e.g. Directly on a pump Mountg position : Optional Port sizes (nomal) : 3/4, 1, 1 1/4 Direction of flow : mbient temperature : (4 F F) Special workg conditions : onsult VELJN Hydraulics Pressure control range : Mimum depends on flow Maximum 5000 psi (350 bar) for 06/ psi (280 bar) for 10 Maximum operatg pressure : Port (let) 5000 psi (350 bar) for 06/ psi (280 bar) for 10 Port (outlet) Open to tank Port (pilot) 120 psi (8.4 bar) less than let (port ) pressure Port, 1 (Pilot dra ) Open to tank : 06 ( 3/ 4 ) 08 (1 ) 1 10 (1 / 4 ) Maximum flow gpm (lpm) : 24 (90) 80 (300) 160 (600) Nomal flow gpm (lpm) : depends on pump delivery Fluid : Meral oil as per DIN 51524/25 or other fluids on request Fluid Temperature Range : (0 F...c+176 F) Viscosity Range : 10 to 650 cst (60 to 3900 SSU) Optimum operatg viscosity : 30 cst (180 SSU) Seal compatibility : ode 1 (una N) or ode 5 (Viton) (contact Veljan with specific oil details) leanless recoended : etter than NS 1638 lass 8 or ISO 17/14 djustment Manual : Handwheel Rotation : 3.75 rev. Operatg torque : 0.72 Nm Electricals ( Vent Valve VVV01) : Solenoid Nomal voltage : Refer to Orderg ode Permissible voltage fluctuation : +5%...10% Max. coil temperature : +155 (311 F) Type of current : lternatg urrent ()/Direct urrent (D) Input power : 31 W Holdg : 78 V Inrush : 264 V Relative operatg period : 100% Type of protection : I P 65
3 ORDERING ODE W07 1 *** P = 3 Port ompensator Size 3 06 / / 4 Max.Pressure of Valve ody 0 for artridge only psi (280 bar) SE 61 flange ( 10) psi (350 bar) SE 61 flange ( 06/08) ody 0 artridge 1 2, closed 2 2, open (used only with ternally draed flow control valve. onnection on flange face open to lk with ternal dra from flow control valve) Pressure settg range psi (7 105 bar) psi (7 210 bar) psi (7 350 bar) Type of ontrol 1Hand knob (32 dia) 2Hand knob (50 dia) (not for version with vent valve) 3corn nut with lead seal Solenoid Voltage (Omit for non vent version) Pilot onnection Modification Seal lass 1 5 una N (Standard) Viton Design letter W01 115V/60 Hz GOR 12V D W02 230V/60 Hz GOQ 24V D W06 115V/50 Hz GOH 48V D W07 230V/50 Hz Electrical Vent (3way VENT VLVE VVV01) Omit for non vent version 09 With manual override (Solenoid deenergized : open to tank. Solenoid energized : vent le blocked) 10 Without manual override (Solenoid deenergized : open to tank. Solenoid energized : vent le blocked) 11 With manual override (Solenoid deenergized : vent le blocked Solenoid energized : open to tank) 12 Without manual override (Solenoid deenergized : vent le blocked Solenoid energized : open to tank) 2 Internal PD Internal PP* 4 External PD External PP 5 Internal PD External PP 6 External PD Internal PP* * Internal pilot pressure connection on flange face to lk with outlet port of flow control Valve
4 PERFORMNE P Q urves M. possible pressure settg 8.4 bar. (120 psi) Fluid 40 cst at 50 ± 0.5. (240 SSU at 120 F ± 32.9 F) 350 (5075) VR5*06 VR5*08 VR5*10 VR5* (4350) 250 (3625) Pressure bar (psi) 200 (2900) 150 (2175) 100 (1450) 50 (725) (26.5) (53.0) (79.5) (106.0) (132.5) (159.0) Flow lpm (gpm)
5 06 (3/4 ) 08 ( 1 ) 10 (1 1/4 ) Ød2 ød5b5dp. h2 h8 h6 h3 * P h4 h5 h7 l2 External pilot pressure () when required ød3 Gauge connection when required l3 l4 OUT () External pilot dra (.1) when specified b3 b4 Pilot dra ( 1) Return (2) ød6 ød3 Pilot pressure connection ( 2) d3 l6 l5 max. IN () View of outlet flange * Open losed Optional (see orderg code) Pressure drop : 8.4 bar at 100 lpm for lpm for lpm for 10 *.1 2 Dimenions 06 (3/4") 08 (1") 10 (1 1/4") 06 (3/4") 08 (1") 10 (1 1/4") l2 l3 l4 l5 l6 b3 b4 b5 h h3 h4 h5 h6 h7 h8 d1 ød2 ød3 ød5 d6ø Weight lbs /8 UN 3.70 kg lbs 1/4 NPTF M3 3/8 UN kg lbs /16 UN 5.30 kg
6 RTRIDGE WITH PILOT VLVE 06 Fit orifice plug 1.2 dia. Number V r ø14 ø max. ap for 5 = 1.6 = 0.8 = µmra r ø13 max Pilot pressure connection for connect to outlet of flow control orifice or ternal pilot pressure on flange face of flow control valve. ø10 max. ø9 Pilot dra connection onnect to ternal pilot dra flange face of flow control valve if ternal dra is required. onnection pot to outlet is optional 1 ø2 3 4 ø9 ø8 max. 3/8 24 UNF x 0.78 dp. (M10 x 20 dp.) ø1.1 ø ø ø28.0 ø ø14.0 ø ø ø ø ±0.008 ø0.7 ø ± ± ± ø0.7 ø17.8 ø0.126 ø3.2 4 Mountg screws* 3 3/8 24 UNF x 1 /4 lg. or M10 x 45, DIN Order No. V or V * Mountg screws must be ordered separately
7 OPTIONL ONTROL Type of control ode 3 cron nut with lead seal Type of control ode 2 Hand knob 50 dia (not for version with vent valve VVV01) Version with Vent Valve VVV01 Screws for additional vent valve stallation. 4 x M10 90 long Weight (VVV01) : 3.73 lbs (1.7 kg) D2 D3 1 Plug connector DIN (supplied as standard) 2 1 Pilot valve Z 2 1 Ma valve ød1 Vent valve VVV01 PG 9/11 Manual override D11 Max. 1 ode 11 or Pressure ompensator Valve Internal Dra D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 External Dra In ø ø D4 D5 D6 D7 D8 D10 Solenoid coil can be positioned at 90 tervals () In any position (D) 09 or 10 D9 149 D 160
8 SE Flanges with connection and orifice plates flange Orifice plate (see diagram and table) d1 P The curve below is for user to select orifice diameter (orifice plate) for desired flow. For orifice with fraction size, select the next iediate larger orifice diameter from the table. Flange 11 (0.44) 10 (0.40) 9 (0.36) VR5*10 VR5*08 1 1/4" 1" 8 (0.32) 2 Orifice dia ( ) (0.28) (0.24) (0.20) (0.16) VR5*06 3/4" Optional external pilot port Optional pilot dra ( Internal ) of flow control valve.1 Open lose Orifice 3 (0.12) 2 (0.08) 1 (0.04) Orifice plates (13.2) (26.4) (39.7) (52.9) (66.1) (79.4) (92.6) Orifice dia.() /4 (06) 1 (08) 1 1/4 (10) V Flow lpm 10.0 V V V V Flanges V V V V V V for Size d1 L1 6.0 V V V /4".S.P.P. VS V V V ".S.P.P. VS V V V /4".S.P.P. VS V V V
9 PILOT OPERTED PRESSURE ONTROLS FLNGED TPE VR5 SE Flanges Inlet flange (only for pipe mountg) l2 h2 ød2 ød5.s.p.p Flange Socket weld Outlet and tank port flange l2 h2 ød2 ød3 b3 ød3 b3 N.P.T.F flange.s.p.p flange Socket weld Port sizes d1 Inlet flange (without screws) only for pipe mountg Outlet flange (without screws) Tank port flange (with screws) l2 b3 h2 ød2 ød5 3/4".S.P.P 3/4" N.P.T.F. 3/4" Socket weld 1".S.P.P 1" N.P.T.F. 1" Socket weld VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS VS /8" UN 1 1/4".S.P.P 1 1/4" N.P.T.F. 1 1/4" Socket weld VS VS VS VS VS VS VS VS /16" UN 1 1/2".S.P.P 1 1/2" Socket weld VS VS VS VS VS VS /2" UN 1 1/2".S.P.P 1 1/2" Socket weld 1 ) 1 ) V V V V V V /8" UN 1) SE 62
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