Print Vendor Instructions

Transcription

1 Print Vendor Instructions How to use this file Operator s Manuals Paper Size: 11x17 ody - 50 lbs brilliant white offset or equivalent Cover - on pre-printed two tone Swash stock. Press: ody - 1 color, 2-sided Cover - 1 color, 1 sided indery: Saddle stitch, face trim *if too thick for saddle stitch, tape bind Covers: FRONT COVER is present at the beginning of the file. CK COVER is the page immediately after the front cover. The part number for this manual (typically a 172 number) is located on the front cover. This file may contain several manual which differ only by their covers. See the part number at the bottom of the cover page.. ody: The body for all manuals is identical regardless of the cover. Odd number pages are always right hand pages, even number pages are always left hand pages. General: This instruction sheet is NOT part of the manual and must not be printed. Pages labeled THIS PGE INTENSIONLLY LNK are placement pages and should NOT be printed.

2 THIS PGE INTENTIONLLY LNK (FOR PLCEMENT ONLY - DO NOT PRINT)

3 OPERTOR S MNUL Regent / 500 / 2500 Series 18HP Hydro Tractors 18HP Hydro Tractors Mfg. No. Description Mfg. No. Description Regent, 18HP Gear Regent, 18HP Hydro (CE) & 44 Mower Deck Regent, 18HP Hydro Regent, 18HP Gear (CE) & 40 Mower Deck Regent, 18HP Gear (CE) Regent, 18HP Hydro (CE) & 40 Mower Deck Regent, 18HP Hydro (CE) G, 18HP Gear (CE) & 40 Mower Deck , 18HP Hydro H, 18HP Hydro (CE) & 40 Mower Deck G, 18HP Gear Regent, 18HP Gear H, 18HP Hydro G, 18HP Gear G, 18HP Gear (CE) Regent, 18HP Hydro & 38 Mower Deck H, 18HP Hydro (CE) H, 18HP Hydro & 38 Mower Deck Regent, 18HP Hydro (CE) Regent, 18HP Gear (CE) 38 Mower Decks Regent, 18HP Hydro (CE) Mfg. No. Description G, 18HP Gear (CE) Mower Deck H, 18HP Hydro (CE) Mower Deck (CE) Regent, 18HP Gear Mower Deck Regent, 18HP Hydro (CE) Mower Deck (CE) G, 18HP Gear Regent, 18HP Hydro 40 Mower Decks H, 18HP Hydro Mfg. No. Description Regent, 18HP Gear & 38 Mower Deck Mower Deck Regent, 18HP Gear & 38 Mower Deck Mower Deck (CE) Regent, 18HP Gear (CE) Mower Deck (CE) Regent, 18HP Hydro (CE) , 18HP Hydro & 38 Mower Deck 44 Mower Decks G, 18HP Gear & 38 Mower Deck Mfg. No. Description H, 18HP Hydro & 38 Mower Deck Mower Deck (CE) G, 18HP Gear (CE) H, 18HP Hydro (CE) Regent, 18HP Hydro (CE) & 40 Mower Deck Revision 06 Revision Date 11/2005 TP RG-SM

4 MNUFCTURING, INC. 500 N Spring Street / PO ox 997 Port Washington, WI Copyright 2005 Simplicity Manufacturing, Inc. ll Rights Reserved. Printed in US.

5 Table of Contents Safety Rules & Information...3 Identification Numbers...5 Safety Decals...6 CE Safety Icons...7 Features & Controls...8 Control Functions...8 Clutch/rake Pedal Operation...9 Safety Interlock System Test...10 Operating the Tractor...10 General...10 Checks efore Starting...10 dding Fuel...10 Starting the Engine...10 Stopping the Tractor & Engine...11 Driving the Tractor...11 Mowing...12 Mowing In Reverse...12 ttachment Operation in Reverse...12 Pushing the Tractor by Hand...12 Storage...12 Mower Deck Removal & Installation...13 Removing the Mower Deck...13 Installing the Mower Deck...14 Mower Cutting Height djustment...14 Regular Maintenance...15 Maintenance Schedule...15 Gear Transmission Service...15 Hydro Transmission Service...15 Raising the Hood & Seat...16 Checking/dding Fuel...16 Checking Tire Pressures...16 Check / Replace Fuel Filter...17 Engine Maintenance...17 lade rake Check...17 Safety Interlock System Check...17 Exhaust Screen Service...18 attery Maintenance...18 Lubrication...19 Lubricate Rear xes...20 Servicing the Mower lades...21 Troubleshooting, djustments & Service...22 Troubleshooting the Tractor...22 Troubleshooting the Mower...23 Seat djustment...24 Steering Gear djustment...24 rake & rake Spring dj. - Hydro Models...24 rake & rake Spring dj. - Gear Models...25 Mower djustments...25 PTO Clutch djustment...25 Leveling the Mower...26 lade rake Check...27 Mower elt Replacement Mowers Mowers...28 Tractor Drive elt Replacement - ll Models...29 Hydro Transmission Purging...30 Specifications...31 Common Replacement Parts...32 Lawn Care & Mowing Information...LC 1 I NOTE: In this manual, left and right are referred to as seen from the operating position. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 1

6 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. GENERL OPERTION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. 3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age). 4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s). 5. e sure the area is clear of other people before mowing. Stop the unit if anyone enters the area. 6. Never carry passengers. 7. Do not mow in reverse unless absolutely necessary. lways look down and behind before and while travelling in reverse. 8. Never direct discharge material toward anyone. void discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces. 9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place. 10. Slow down before turning. 11. Never leave a running unit unattended. lways disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. 12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. 13. Operate the machine only in daylight or good artificial light. 14. Do not operate the unit while under the influence of alcohol or drugs. 15 Watch for traffic when operating near or crossing roadways. 16. Use extra care when loading or unloading the unit into a trailer or truck. 17. lways wear eye protection when operating this unit. 18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury. 19. Follow the manufacturer s recommendations for wheel weights or counterweights. 20. Keep in mind the operator is responsible for accidents occurring to other people or property. 21. ll drivers should seek and obtain professional and practical instruction. 22. lways wear substantial footwear and trousers. Never operate when barefoot or wearing sandals. 23. efore using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts. 24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator s position). 25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used. 26. efore leaving the operator s position for any reason, engage the parking brake (if equipped), disengage the PTO, stop the engine, and remove the key. 27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials. 28. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws. TRNSPORTING ND STORGE 1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit. 2. lways observe safe refueling and fuel handling practices when refueling the unit after transportation or storage. 3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals. 4. lways follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods. 5. lways follow the engine manual instructions for proper start-up procedures when returning the unit to service. 6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. llow unit to cool before storing. TP UV-SM 2

7 Safety Rules and Information SLOPE OPERTION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution. 1. Mow up and down slopes, not across. 2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles. 3. Choose a slow speed so that you will not have to stop or change speeds while on the slope. 4. Do not mow on wet grass. Tires may loose traction. 5. lways keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast downhill. 6. void starting, stopping, or turning on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. 7. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover. 8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes. 9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units). 10. Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. 11. Do not use grass catchers on steep slopes. 12. Do not mow slopes you cannot back up them. 13. See your authorized dealer/retailer for recommendations of wheel weights or counterweights to improve stability. 14. Remove obstacles such as rocks, tree limbs, etc. 15. Use slow speed. Tires may lose traction on slopes even through the brakes are functioning properly. 16. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. TOWED EQUIPMENT (RIDE-ON UNITS) 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance to stop. 6. Do not shift to neutral and coast down hill. Never operate on slopes greater than 17.6 percent (10 ) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally. When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer to determine which weights are available and appropriate for your unit. Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass catchers. Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT STRT OR STOP ON SLOPE. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them. 1. Keep children out of the mowing area and under the watchful care of another responsible adult. 2. e alert and turn unit off if children enter the area. 3. efore and during reverse operation, look behind and down for small children. 4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. 5. Never allow children to operate the unit. 6. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and ir Index information on the engine emissions label. IGNITION SYSTEM 1. This spark ignition system complies with Canadian ICES

8 Safety Rules & Information SERVICE ND MINTENNCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. llow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. lways place containers on the ground away from your vehicle before filling. 7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. 8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 9. If fuel is spilled on clothing, change clothing immediately. 10. Never over-fill the fuel tank. Replace gas cap and tighten securely. 11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. 12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. 13. Replace all fuel tank caps and fuel container caps securely. Service & Maintenance 1. Never run the unit in an enclosed area where carbon monoxide fumes may collect. 2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. 3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly. 4. Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. and remove any fuelsoaked debris. llow machine to cool before storage. 5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting. 6. Never make adjustments or repairs with the engine running. 7. Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts, when necessary. 8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 9. Check brake operation frequently. djust and service as required. 10. Maintain or replace safety and instructions labels, as necessary. 11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation. 12. Do not use gasoline containing METHNOL, gasohol containing more than 10% ETHNOL, gasoline additives, or white gas because engine/fuel system damage could result If the fuel tank must be drained, it should be drained outdoors. 14. Replace faulty silencers/mufflers. 15. Maintain or replace safety and instruction labels as necessary. 16. Use only factory authorized replacement parts when making repairs. 17. lways comply with factory specifications on all settings and adjustments. 18. Only authorized service locations should be utilized for major service and repair requirements. 19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer s warranty. 20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate. 21. Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury. 22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. fter striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment. 23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle). 24. Units with hydraulic pumps, hoses, or motors: WRN- ING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced immediately by your authorized dealer. 25. : Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized technician. 26. Models equipped with an engine radiator: : Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.

9 Identification Numbers Identification Numbers SMPLE North merican Models SMPLE CE Models Tractor ID Tag Mower ID Tag PRODUCT REFERENCE DT Model Description Name/Number Unit MFG Number Unit SERIL Number When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. NOTE: For location of engine identification numbers, refer to the engine owner s manual. CE Models: Place the extra copy of the identification tag in the manual Mower Deck MFG Number Mower Deck SERIL Number Dealer Name Date Purchased ENGINE REFERENCE DT Engine Make Engine Model Engine Type/Spec Engine Code/Serial Number CE IDENTIFICTION TG MRKINGS. Manufacturer s Identification Number. Manufacturer s Serial Number C. Power Rating in Kilowatts D. Maximum Engine Speed in Rotations per Minute E. Manufacturer s ddress F. Year of Manufacture G. CE Compliance Logo H. Mass of Unit in Kilograms I. Sound Power in Decibels *** J. Sound Pressure at Operator s Position in Decibels ** K. Vibration at the Steering Wheel * L. Vibration at the Seat * C D J K L E F G I H This unit complies with European Harmonized Lawn Mower Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC * Tested according to EN 836:1997/2:2001, EN 1032: 1996, EN 1033:1995 ** Tested according to EN836:1997/2:2001 *** Tested according to 2000/14/EC CE Models: Place copy of Identification Tag here. 5

10 Safety Decals SFETY DECLS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. lthough reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit. NORTH MERICN MODELS ll DNGER,, CUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower. If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements. These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation. CE MODELS DNGER OPERTING ON SLOPES CN E DNGEROUS SEE OPERTOR'S MNUL. IF YOU CNNOT CK-UP HILL, DO NOT DRIVE ON IT. VOID SERIOUS INJURY OR DETH RED OPERTOR'S MNUL(S). KNOW LOCTION ND FUNCTION OF LL CONTROLS. KEEP SFETY DEVICES (GURDS, SHIELDS, SWITCHES, ETC.) IN PLCE ND WORKING. REMOVE OJECTS THT COULD E THROWN Y THE LDE. DO NOT MOW WHEN CHILDREN OR OTHERS RE ROUND. NEVER CRRY CHILDREN EVEN WITH LDES OFF. LOOK DOWN ND EHIND EFORE ND WHILE CKING. VOID SUDDEN TURNS. IF YOU CNNOT CK UP HILL, DO NOT OPERTE ON IT. GO UP ND DOWN SLOPES, NOT CROSS. IF MCHINE STOPS GOING UPHILL, STOP LDE ND CK DOWN SLOWLY. E SURE LDE(S) ND ENGINE RE STOPPED EFORE PLCING HNDS OR FEET NER LDE(S). WHEN LEVING MCHINE, SHUT OFF ENGINE, REMOVE KEY, ND SET PRKING RKE. DO NOT TOW TRCTOR! DMGE MY RESULT TO TRNSMISSION. DNGER ROTTING LDES CUT OFF RMS ND LEGS STOP MOWER WHEN CHILDREN RE NER. NO RIDERS THEY FLL OFF. RMO System: This product is equipped with the RMO system. Refer to the operator's manual for a full explanation of the RMO system and for important safety messages Decal - Operating Instructions Part No Decal - Operating Instructions Part No DNGER DNGER ROTTING CUTTING LDE Do not operate mower without deflector or entire grass catcher in place Decal - Danger Part No ROTTING CUTTING LDE Do not put hands or feet under mower deck while blade is rotating Decal - Danger Part No Decal - Danger Part No LL MODELS STOP ENGINE. MOTOR STOPPEN. MOTOR NHLTEN. STOP MOTOR. RRETER LE MOTEUR. FERMRE MOTORE. DO NOT TOW! NIET SLEPEN! NICHT SCHLEPPEN! IKKE UGSERE! NE PS REMORQUER! NON TRINRE! PUSH DUWEN SCHIEEN SKU POUSSER SPINGERE DRIVE RIJDEN FHREN KØR CONDUIRE GUIDRE Decal - Hydro Release Valve Part No

11 CE Safety Icons Warning: Read Operator s Manual. Read and understand the Operator s Manual before using this machine. Danger: Machine Rollover. Do not use this machine on slopes greater than 10. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Danger: Dismemberment. This machine can amputate limbs. Keep bystanders and children away when engine is running. Warning: Remove Key efore Servicing. Remove the key and consult technical literature before performing repairs or maintenance. Danger: Dismemberment. This mower deck can amputate limbs. Keep hands and feet away from blades. 7

12 Features & Controls Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. Tractor & Mower Controls CONTROL FUNCTIONS Trans. Release Lever on Rear Of Tractor The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERTION section. Throttle / Choke Control The throttle controls engine speed. Move the throttle up to increase engine speed and down to decrease engine speed. lways operate at FULL throttle. Note: Moving the throttle control fully forward closes the choke. warm engine may not require choking. Mower Cutting Height Lever The cutting height adjustment lever controls the mower cutting height. Set the mower deck in the highest cutting position when transporting to and from the mowing site. Parking rake Control Knob Engages parking brake. Depress clutch/brake pedal fully and pull up knob to engage parking brake. To disengage brake, depress pedal and push knob down. Fuel Tank See Checking/dding Fuel in the Maintenance Section. PTO Lever The PTO (Power Take-Off) lever engages and disengages attachments that use the PTO. To engage the PTO, move the lever forward. To disengage the PTO, move the lever all the way back. You will feel the lever lock into both the engaged and disengaged positions. Note that the operator must be seated firmly in the tractor seat for the PTO to function. lso note that the tractor will not start unless the lever is in the disengaged position. Clutch / rake Pedal Depressing the clutch / brake pedal disengages the drive clutch and applies the tractor brake. 8

13 Features & Controls Ground Speed Control Lever The tractor s forward & reverse ground speed is controlled by the ground speed control lever. GER MODELS On models with Gear transmissions, ground speed is selected from one of 5 speeds. To change gear positions, first fully depress the clutch/brake pedal, move the ground speed control lever to the appropriate gear position, then release the clutch/brake pedal to begin tractor movement. Note: On Gear Models, shift gears only with tractor stopped and clutch/brake pedal fully depressed. HYDRO MODELS On models with Hydrostatic transmissions, ground speed is selected from a continuous range. Moving the lever forward in the F range increases FORWRD tractor motion, and moving the lever back in the R range increases REVERSE tractor motion. The further the lever is moved in either range, the faster the tractor will travel in that direction. Note: Depressing the clutch/brake pedal is NOT necessary when changing speeds. Placing the lever in the N position puts the transmission in NEUTRL, and ceases tractor motion. (pply & set the Parking rake before leaving the operator s position). lways mow with the engine speed at full throttle. Note: If the terrain is rough, hilly, or sloping, use a slower forward speed or gear. If the grass is wet or over three inches (76mm) high, use full engine speed with a low forward speed or gear 1 so the mower will have enough power to cut the grass. Ignition Switch The ignition switch starts and stops the engine, it has three positions: OFF Stops the engine and shuts off the electrical system. RUN llows the engine to run and powers the electrical system. STRT Cranks the engine for starting. NOTE: Never leave the ignition switch in the RUN position with the engine stopped this drains the battery. Transmission Release Valve See Pushing the Tractor by Hand in the Operation Section. Reverse Mowing Option (RMO) The Reverse Mowing Option allows for mowing (or use of other PTO driven attachments) while traveling in reverse. If you choose to mow or operate another attachment in reverse, turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is disengaged the RMO needs to be reactivated if desired. CLUTCH/RKE PEDL OPERTION HYDRO MODELS 1. Depressing the clutch/brake pedal (, Figure 2) disengages the transmission drive. Fully depressing the pedal applies the rider brake. 2. Parking brake is applied by pulling up on the parking brake control knob (, Figure 2) with the clutch/brake pedal fully depressed. GER MODELS 1. Depressing the clutch/brake pedal (, Figure 2) disengages the transmission drive belt and allows the gear lever to be shifted. Fully depressing the clutch/brake pedal applies the tractor brake. 2. Parking brake is applied by pulling up on the parking brake control knob (, Figure 2) with the clutch/brake pedal fully depressed. Figure 2. Clutch/rake Pedal Operation. Clutch/rake Pedal. Parking rake Control Knob 9

14 Operating the Tractor SFETY INTERLOCK SYSTEM TESTS This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety: do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SFETY Checks Your unit is equipped with a seat switch safety system. Check the seat switch operation every fall and spring with the following tests. Test 1 Engine should NOT crank if: PTO switch is ON, OR rake pedal is NOT fully depressed (parking brake OFF), OR The cruise control lever is NOT in NEUTRL. Test 2 Engine SHOULD crank if: PTO switch is OFF, ND rake pedal is fully depressed (parking brake ON), ND The cruise control lever is in NEUTRL. Test 3 Engine should SHUT OFF if: Operator rises off seat with PTO engaged, OR Operator rises off seat with brake pedal NOT fully depressed (parking brake OFF). Test 4 lade rake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF (or operator rises off seat). If mower drive belt does not stop within five seconds, readjust the PTO clutch as described in the DJUST- MENTS section or see your dealer. Test 5 Reverse Mow Option (RMO) Check Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been activated. RMO light should illuminate when RMO has been activated. NOTE: Once the engine has stopped, the PTO switch must be turned off after the operator returns to the seat in order to start the engine. If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system. 10 GENERL OPERTING SFETY e sure to read all information in the Safety and Operation sections before attempting to operate this unit. ecome familiar with all of the controls and how to stop the unit. DDING FUEL To add fuel: 1. Remove the fuel cap. 2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. STRTING THE ENGINE Do not use gasoline containing METHNOL, gasohol containing more than 10% ETHNOL, gasoline additives, or white gas because engine/fuel system damage could result. Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. void over-filling and wipe up any spills. 1.While sitting in the operator s seat, fully depress the brake pedal or set the parking brake. 2. Make sure that your feet are not depressing the ground speed control pedals and that the cruise control lever is in neutral. 3. Disengage the PTO clutch. 4. Set the throttle to FULL. 5. Close the choke. NOTE: warm engine may not require choking. 6. Insert the ignition key and turn it to STRT. 7. fter the engine starts, move the engine throttle control to SLOW. Warm up the engine by running it for at least a minute. 8. Set throttle to FULL. NOTE: In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE TRCTOR.

15 Operating the Tractor STOPPING THE TRCTOR & ENGINE 1. Return the ground speed control(s) to neutral. 2. Disengage the PTO and wait for all moving parts to stop. 3. Place the throttle control in the position specified in the engine owner s manual provided in the operator's packet shipped with your tractor. Follow any recommended stopping procedures. 4. Turn the ignition switch to OFF. Remove the key. DRIVING THE TRCTOR 1. Sit in the seat and adjust the seat so that you can comfortably reach all the controls (see Seat djustment, djustments Section). 2. Engage the parking brake. 3. Make sure the PTO lever is disengaged. 4. Start the engine (see STRTING THE ENGINE). GER MODELS: 5. Depress the clutch / brake pedal. 6. Move the ground speed lever to the desired speed. Typically, gears 1-3 are used when mowing, and gears 4 and 5 are used when transporting to and from the work site. The taller (or thicker) the grass, the slower the desired ground speed. 7. Slowly release the clutch / brake pedal to drive. To change gears, fully depress the clutch / brake pedal, shift to the desired gear, then slowly release the clutch / brake pedal. DO NOT shift while moving or the transmission will be damaged. HYDRO MODELS: 5. e sure the ground speed lever is in the NEUTRL position. 6. Release the parking brake by depressing the clutch / brake pedal and pushing the parking brake knob down. Release the clutch brake pedal. 7. Move the ground speed lever forward until the desired ground speed is achieved. There is no need to clutch when changing speeds or direction. MOWING 1. Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position (if equipped). 2. Engage the parking brake. Make sure the PTO switch is disengaged. 3. Start the engine (see STRTING THE ENGINE). 4. Fully lower the mower using the attachment lift lever. 5. Set the throttle to FULL. 6. Engage the PTO (Mower Deck). 7. egin mowing. See Section C for tips on mowing patterns, lawn care, and troubleshooting information. 8. When finished, shut off the PTO and raise the mower using the attachment lift control lever. 9. Stop the engine (see STOPPING THE TRCTOR ND ENGINE). The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated. The operator should always turn the PTO off prior to driving across on roads, paths or any area that maybe used by other vehicles. Sudden loss of drive could create a hazard. Mowing in reverse can be hazardous to bystanders. Tragic accidents can occur if the operator is not alert to the presence of children. Never activate RMO if children are present. Children are often attracted to the unit and the mowing activity. MOWING IN REVERSE If an operator chooses to mow in reverse, the RMO system can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then mow in reverse. Each time the PTO is disengaged the RMO needs to be reactivated if desired. The key should be removed to restrict access to the RMO feature. 11 TTCHMENT OPERTION IN REVERSE If an operator chooses to operate a PTO driven attachment in reverse, the RMO system can be used. To use the Reverse Mowing Option (RMO) turn the RMO key after the PTO is engaged. The L.E.D. light will illuminate, and the operator can then operate the attachment in reverse. Each time the PTO is disengaged the RMO needs to be reactivated if desired. The key should be removed to restrict access to the RMO feature.

16 Operating the Tractor PUSHING THE TRCTOR Y HND HYDRO MODELS 1. Disengage the PTO and turn the engine off. 2. Move the transmission release lever up, pull back approximately 1, and press down to lock into released position (Figure 3). 3. The tractor can now be pushed by hand. NOTE: To drive the tractor, the release lever must be moved completely forward and pushed down into locked position. DO NOT TOW TRCTOR Towing the unit will cause transmission damage. Do not use another vehicle to push or pull this unit. Do not actuate the transmission release valve lever while the engine is running. GER MODELS 1. Disengage the PTO and turn the engine off. 2. Place the ground speed lever in the NEUTRL. 3. Disengage the parking brake. 4. The tractor can now be pushed by hand. STORGE Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals. Release Lever Figure 2. Release Lever - Hydro Models efore you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps: Disengage the PTO, set the parking brake, and remove the key. Perform engine maintenance and storage measures listed in the engine owner s manual. This includes draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed structure - see warning). attery life will be increased if it is removed, put in a cool, dry place and fully charged about once a month. If the battery is left in the unit, disconnect the negative cable. efore starting the unit after it has been stored: Check all fluid levels. Check all maintenance items. Perform all recommended checks and procedures found in the engine owner s manual. llow the engine to warm up for several minutes before use. 12

17 MOWER DECK REMOVL & INSTLLTION Engage parking brake, disengage PTO, stop engine, disconnect spark plug wire(s), and remove key before attempting to install or remove the mower. CUTION The muffler and surrounding areas may be hot. Operating the Tractor Removing the Mower Deck NOTE: Perform mower removal on a hard, level surface such as a concrete floor. 1. Park the tractor, disengage the PTO lever, turn off the engine, remove the key, disconnect the spark plug wire(s), and engage the parking brake. 2. Place mower in the lowest cutting position using the mower height adjustment lever (, Figure 4). 3. Remove the mower belt from the engine pulley (D, Figure 4) by flexing the engine belt guide rearward slightly, and pulling the belt off the pulley. 4. Remove the hair pin clip from the clutch rod (C, Figure 4). 5. Remove the clutch rod (C, Figure 4) from the bottom of the PTO lever (). Reinstall the hair pin clip removed in the previous step. 6. Remove the hair pin clip from the long hitch rod (, Figure 5). 7. Remove the hitch rod (, Figure 5) from the mower. 8. Turn wheels straight ahead. Pull back on springloaded lever (, Figure 6) and lift mower hitch off of the tractor bracket (). 9. Turn wheels fully left, and slide mower deck out from under the right side of the tractor. Reinstall the hitch rod and hair pin clip (, Figure 5) in the mower. Figure 4. Mower Deck - Right Side. Height dj. Lever C. Clutch Rod. ottom of PTO Lever D. Engine Pulley C Figure 5. Mower Deck - Left Side (38 Deck Shown). Long Hitch Rod & Hair Pin Clip. Mower Drive elt C. Clutch Rod D. Rear Hitch rackets D C D Figure 6. Mower Hitch. Tractor Hitch rackets. Spring-Loaded Lever 13

18 Operating the Tractor Installing the Mower Deck NOTE: Perform mower installation on a hard, level surface such as a concrete floor. 1. Park the tractor, disengage the PTO lever, turn off the engine, remove the key, disconnect the spark plug wire(s), and engage the parking brake. 2. Place mower in the lowest cutting position using the mower height adjustment lever (, Figures 7 & 8). 3. Turn the wheels left, and slide the mower deck under the tractor. 4. Turn the wheels straight ahead and align the rear mounting brackets (D, Figure 5). 5. Pull the spring-loaded lever (, Figure 6) forward, hook the mower hitch on the tractor bracket (). Release the spring loaded lever to lock the mower hitch in the tractor bracket. 6. Install the long hitch pin (, Figure 5) through the rear mounting brackets. Use the highest hole possible that still allows the full range of cutting heights (see Figure 5 inset). Secure with a hair pin clip. NOTE: If the rear mounting bracket holes are not aligned, shift the mower deck and turn the front wheels slightly. 7. Install the mower drive belt (, Figures 7 & 8) on the engine pulley; flex the engine belt guide rearward slightly to get the belt onto the pulley. 8. Connect the clutch rod (C, Figure 4) to the bottom of the PTO lever (). Secure using a hair pin clip. e sure to install the hair pin clip in the orientation shown. 9. Check the PTO adjustment (see PTO Clutch djustment in the djustment Section). MOWER CUTTING HEIGHT DJUSTMENT 1. Pull the cutting height lever (, Figures 7 & 8) back and to the left to release it. 2. Set the mower cutting height to the desired level. 3. Move the lever to the right to lock it. Engage parking brake, disengage PTO, stop engine, disconnect spark plug wire(s), and remove key before attempting to install or remove the mower. CUTION The muffler and surrounding areas may be hot. C Figure 7. Mower elt Routing Mower Height djustment Lever. Mower Drive elt C. Engine Pulley Figure 8. Mower elt Routing Mower Height djustment Lever. Mower Drive elt 14

19 MINTENNCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your tractor and mower. Regular Maintenance efore Every Every Every Every Spring SFETY ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours & Fall Check Safety Interlock System Check Tractor rakes Check Mower lade Stopping Time efore Every Every Every Every Spring NORML CRE ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours & Fall Check Tractor/Mower for loose hardware Check Engine Oil Level * *** Check / Change Engine ir Filter *, *** Change Engine Oil & Filter *, ** Inspect Spark Plug(s) * Check / Replace Fuel Filter Clean / Replace Exhaust Screen Lubricate Tractor & Mower Lubricate Rear xle Shafts Check attery Fluid Clean attery & Cables Check Tire Pressure Clean & Sharpen Mower lades Clean or replace exhaust screen every 50 hours. * See the engine manufacturer's owner's manual. ** Change original engine oil after initial break-in period. Refer to engine owner s manual. *** More often in hot (over 85 F: 30 C) weather or dusty operating conditions. lways refer to the engine manufacturer s owner s manual for specific engine information. *** Yearly GER TRNSMISSION SERVICE The Peerless gear drive transmission does not require regular maintenance. See your uthorized Dealer for transmission service. HYDRO TRNSMISSION SERVICE The hydrostatic drive transmission does not require regular maintenance. See your uthorized Dealer for transmission service. 15

20 Regular Maintenance RISING THE HOOD & SET To raise the hood, grasp the hood recess (Figure 9) on top, then pivot the hood up and forward. To raise the seat for battery access, tilt the seat forward. Hood Recess NOTICE Do not run the tractor with the hood raised. Engine heat will damage the headlight bezel and hood. Figure 9. Gas Tank Located Under Hood Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. void over-filling and wipe up any spills. Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps further than necessary. Ensure clamps grip hoses firmly over filter after installation. D Do not use gasoline containing METHNOL, gasohol containing more than 10% ETHNOL, gasoline additives, or white gas because engine/fuel system damage could result. C CHECKING / DDING FUEL To add fuel: 1. Remove the cap from the fuel tank (, Figure 10). 2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. Figure 10. Engine Compartment. Gas Tank. ir Filter C. Fuel Filter D. Spark Plug CHECK TIRE PRESSURES Service Interval: Every 25 Hours Tire Pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the Max Inflation stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. Tire Front Rear Pressure psi ( bar) psi ( bar) 16 Figure 11. Checking Tire Pressure

21 Regular Maintenance CHECK / REPLCE FUEL FILTER Service Interval: Every 100 Hours The fuel filter (C, Figure 10) is located in the fuel line between the fuel tank and the carburetor (left side of engine). If filter is dirty or clogged, replace as follows: 1. Disengage the PTO, engage the parking brake, turn the ignition switch OFF, and remove the key. llow the engine to cool. Disconnect the negative battery cable. 2. Place a container below the filter to catch spilled fuel. 3. Using a pliers, open and slide hose clamps from fuel filter (C, Figure 10). 4. Remove hoses from filter. 5. Install new filter in proper flow direction in fuel line. 6. Secure with hose clamps. 7. Reconnect the negative battery cable when finished. D C ENGINE MINTENNCE Figure 12. Engine Compartment. Gas Tank C. ir Filter. Oil Fill / Dip Stick D. Spark Plug The following engine maintenance procedures and service intervals can be found in your Engine Owner s Manual. Refer to Figure 12 for engine maintenance item locations. Engine Oil & Filter Check / Change Check / Change ir Filter Inspect & Replace Spark Plugs LDE RKE CHECK Service Interval: Every 100 Hours or Fall & Spring Mower blades and mower drive belt should come to a complete stop within five seconds after PTO is disengaged. 1. With tractor in neutral, PTO disengaged and operator in seat, start the engine. 2. Engage the PTO and wait several seconds. Disengage the PTO and check the amount of time it takes for the mower drive belt to stop. 3. If mower drive belt does not stop within five seconds, see your dealer. SFETY INTERLOCK SYSTEM CHECK Service Interval: Every Fall & Spring Check the function of the safety interlock system using the test procedure found on page 9 of this manual. If the tractor fails any of the tests, see your dealer. Figure 13. Mower Deck Clutch & rake System. Non-djustable Pulley rakes 17

22 Regular Maintenance EXHUST SCREEN SERVICE lways allow the engine to cool before beginning any service work were the muffler or exhaust components must be handled. Wear gloves when handling exhaust components. Service Interval: Every 50 Hours Inspect, clean or replace the exhaust screen after every 50 hours of operation. 1. Park the tractor on a level surface. Disengage the PTO, turn off the engine and set the parking brake. Remove the key. llow the engine and muffler to cool. 2. Remove the screw (, Figure 14). Using a pair of pliers, remove the exhaust screen (). 3. Inspect the screen. Shake any particles from the screen. If necessary, clean the screen with a wire brush and safety solvent. Reinstall the screen or if it is excessively dirty or damaged, replace it. Hood Not Shown for Clarity Figure 14. Clean / Replace Exhaust Screen. Exhaust Screen. Screw TTERY MINTENNCE e careful when handling the battery. void spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LST. If not done in this order, the positive terminal can be shorted to the frame by a tool. Cleaning the attery and Cables Service Interval: Every 100 Hours 1. Disconnect the cables from the battery, negative cable first (, Figure 15). 2. Remove the battery from the battery compartment. 3. Clean the battery compartment with a solution of baking soda and water. 4. Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny. 5. Reinstall the battery in the battery compartment. 6. Reattach the battery cables, positive cable first (, Figure 15). 7. Coat the cable ends and battery terminals with petroleum jelly or non-conducting grease. FRONT Figure 15. attery. Negative Cable(s). Positive Cable & Cover 18

23 Regular Maintenance LURICTION Service Interval: Every 25 Hours Lubricate the unit at the locations shown in Figures 16 through 20 as well as the following lubrication points. Grease: front axle pivot front wheel bearings steering linkage foot pedal mower pivots mower arbors transmission idler assembly pivot rear axle shafts (remove wheels) Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not present. Not all greases are compatible. Simplicity Lithium Grease is recommended; however, automotive-type lithium grease may be used when this is not available. Oil: hydro linkage brake linkage frame pivot points mower deck height adjustment linkage Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication. Grease xle Shafts Yearly Figure 17. Lubricating Tractor - Typical Figure 16. rake Linkage Lubrication - Gear Models Figure 18. Lubrication 19