Index. -V- New. -N- Diameters. -T- Stroke lengths. Pneumatic linear drive units DGP/DGPL Key features at a glance Festo AG & Co.

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1 Index Key features at a glance DGP with driver DGPL with slide -V- New Protected version GA with shock absorber kit E Version free of copper, Teflon and silicone CT Load inverter AK -N- Diameters mm -T- Stroke lengths mm Pneumatic linear drive units DGP/DGPL Precision, rigid guide Greater flexibility thanks to wide choice of mounting and assembly options Variable end-position cushioning systems External clamping unit Wide range of options for mounting on drive units Pneumatic linear drive units with slide, adjustable end-position cushioning and recirculating ball bearing guides DGPL-...-PPV-KF System product for positioning, handling and assembly technology External clamping unit Wide range of options for mounting on drive units Software tools on CD-ROM: Pro Drive DGPL-...-HD... with heavy-duty guide -N- Diameters mm HD18... HD40 -T- Stroke lengths mm 1 Double-acting piston drive 2 Profile barrel 3 Driver 4 Slide 5 Versatile supply ports 6 Sensors can be integrated 7 Adjustable end-position cushioning -0 Festo AG & Co. Products 2001 Subject to change 01/08

2 Key features at a glance Optimal concept of multiple functionalities Pneumatic linear drive units Basic drive unit with driver DGP with slide DGPL with heavy-duty guide DGPL-...-HD... Alternatives Pneumatic drives Pneumatic linear drives DGO Electro-mechanical drives Toothed belt drives DGE-...-ZR Spindle drives DGE-...-SP -46 Vol.1 / Vol.1 / /04 Subject to change Products 2001 Festo AG & Co. -1

3 Key features at a glance Versatility through mounting, assembly, sensors, supply ports, end-position cushioning and clamping attachments Mounting options Pneumatic linear drive units DGP... can be mounted directly onto basic elements (base plates, drive units etc.) using slot nut connectors, central supports or foot mountings. 5 Slide** Threaded holes or mounting slotsandreamedholesinthe slide (screws, slot nuts and centring sleeves/pins). Versatile supply ports* 8 Options on three sides, one side only for DGPL-...-HD. 9 Second supply port, options on three sides, one side only for DGPL-...-HD. 1 Slot nut connectors* Mounting nuts in profile barrel (screws and slot nuts). Variable end-position cushioning* 2 Central supports*/** Mounting nuts in profile barrel (central supports, screws and slot nuts). 6 Heavy-duty guide Mounting slots and reamed holes in the heavy-duty guide (screws, slot nuts and central mounting). aj Flexible cushioning elements aa Adjustable end position cushioning 3 Foot mounting Threaded holes in the end caps (screws and mounting bracket). End-position cushioning ab Hydraulic shock absorbers Mounting options Loads and devices can be directly mounted on the driver, slide and heavy-duty guide. Sensors 7 Integrated sensors Sensor slots for one or more proximity sensors SME/SMT-8. Proximity sensors SMT-8 are not suitable for 8and 12 mm. External clamping unit for pneumatic linear drive units DGP with driver: ac Front (clamping unit) ad Rear (clamping unit) 4 Driver Throughholesandreamedholes forloadinverterandmoment compensator. DGPL with slide: ae Base (clamping unit) * Variants are dependent on the drive sizes ** Variant is dependent on the slide position For space-saving and reliable sensing of piston positions. Proximity sensors can be freely moved and clamped in their slots. -H- Note Multi-axis connecting components Vol.1 / Festo AG & Co. Products 2001 Subject to change 01/08

4 Key features at a glance Pneumatic linear drive units 4 38aJaA with driver DGP 127aD 127aC 39aJaA aj aa ab with slide DGPL aJaAaB 127aE 6 with heavy-duty guide DGPL-...-HD... 38aJaB aJaB 12 01/04 Subject to change Products 2001 Festo AG & Co. -3

5 Key features at a glance -V- New Drives DGPL-...-GA protected version -V- New -N- Sizes mm -T- Stroke lengths mm Double-acting piston drive Precision, rigid guide Greater flexibility thanks to wide choice of mounting and assembly options Wide range of options for mounting on drive units Adjustable end position cushioning -H- Note Protection of the drive unit guide is only guaranteed for horizontal operation. The mounting position ( diagram above) must be observed. The drive unit is only protected against particles from above. 1 Thecoverprofilemadefrom anodised aluminium provides protection against foreign particles. 2 For high loads in the end positions, shock absorbers can be screwed directly into the cover. Thiscanalsobedoneatany position under the cover profile (with additional retainer KYP for the shock absorber). 3 2 Mounting options on slide (top and sides) -4 Festo AG & Co. Products 2001 Subject to change 01/08

6 New -V- Drives Product range overview Overview of permissible combinations: DGP-... DGPL-... DGPL-...-HD With driver With plain-bearing guide With recirculating ball bearing guide With heavy-duty guide Clamping unit* Driver/slide, standard Driver/slide, extended* Slide attachment position** Supply port on both sides*** Moment compensator, assembled Load inverter* Free of copper, teflon and silicone Protected version* Code DGP DGPL-GF DGPL-KF DGPL-HD KV/KH/KU GK GV SH/SV D2 FK AK -V- CT -V- GA -V- With driver DGP With plain-bearing guide DGPL-GF With recirculating ball bearing guide DGPL-KF With heavy-duty guide DGPL-HD Clamping unit* KV/KH/KU Driver/slide, standard GK Driver/slide, extended* GV Slide attachment position** SH/SV Supply port on both sides*** D2 Moment compensator, assembled FK Load inverter* AK -V- Free of copper, Teflon and silicone CT -V- Protected version* GA -V- Permissible combination * Not available for all sizes ** SH is standard for DGPL *** Standard for sizes 8 and 12 Overview of permissible combinations DG... and accessories Slot cover Slot cover* Slot nut* Slot nut* Slot nut Centring sleeve Central support Central mounting* Foot mounting Proximity sensor Plug socket with cable Shock absorber Shock absorber Shock absorber Code S B X Y U Z M Q F G/H/I*/ J*/N V C D E -V- With driver DGP With slide DGPL With heavy-duty guide DGPL-HD Driver/slide, standard GK Driver/slide, extended GV Protected version GA -V- Permissible combination * Not available for all sizes 01/04 Subject to change Products 2001 Festo AG & Co. -5

7 Product range overview -V- New Additional functions VersionsGK/GV Slide SH/SV attachment position Supply port D2 Moment compensator FKP Load inverter AK -V- Version free of copper, Teflon and silicone CT -V- Pneumatic linear drives with driver DGP Clamping units KH/KU/KV H H -H- Note The insertion point for the proximity sensor is located on the right-hand side of the pneumatic linear drive unit DGP... O=top R=right V=front U = underneath L=left H=rear Ordering data -9 Accessories Festo AG & Co. Products 2001 Subject to change 01/08

8 New -V- Product range overview VersionsGK/GV Slide SH/SV attachment position Supply port D2 Moment compensator FKP Version free of copper, Teflon and silicone CT -V- Additional functions Clamping units KH/KU/KV Pneumatic linear drives with slide DGPL SV H H Protected version GA -V- ShockabsorberkitE-V- -H- Note The insertion point for the proximity sensor is located on the right-hand side of the pneumatic linear drive unit DGP... Pneumatic linear drives with heavyduty guide DGPL-... HD... O=top R=right V=front U = underneath L=left H=rear Ordering data -9 Accessories /04 Subject to change Products 2001 Festo AG & Co. -7

9 Ordering data Standard drives Size Part No. Type DGP with driver DGP-...-P-A-B DGP-...-P-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGP-...-PPV-A-B DGPL-...-GFwithslideandplain DGPL-...-P-A-GF-B bearing guide DGPL-...-P-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-PPV-A-GF-B DGPL-...-KF with slide and recircu DGPL-...-P-A-KF-B lating ball bearing guide DGPL-...-P-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B DGPL-...-PPV-A-KF-B -H- Note These standard drives DGP/DGPL are not free of copper and Teflon (CT-free). -8 Festo AG & Co. Products 2001 Subject to change 01/08

10 New -V- Ordering data Ordering data for the modular pneumatic linear drive units DGP-.../DGPL-.../DGPL-...-HD... Size Pneumatic linear drives Tick or enter data Mandatory entries Code X Entry Part No Tick X Function Description/characteristics Drive function Pneumatic linear drive unit with driver DGP Pneumatic linear drive unit with slide DGPL Piston [mm] Stroke length [mm] HD18 Type of cushioning 1) -P Adjustable end-position cushioning at both ends -PPV Sensing For contactless sensing (SME/SMT-8) 2) -A X -A Generation Bseries -B X -B Optional entries Guide 3) Plain-bearing guide -GF Recirculating ball bearing guide -KF Heavy-duty guide HD ) HD HD ) ) HD ) -HD40 Clamping unit Front -KV Rear -KH Underneath -KU Basic design 5) Driver/slide, standard -GK Driver/slide, extended -GV Slide attachment Slide at rear 6 -SH position Slide at front -SV Supply port 7) Supply ports on both sides -D2 Accessories 8) Moment compensator FKP assembled -FK (DGP only) Loadinverter -AK -V- Special materials Free of copper, Teflon and silicone 9) -CT -V- Protected version 10) Dust-proof version -GA -V- 1) Flexible cushioning rings in the end positions 2) SMT-8 not permissible for sizes 8 and 12 3) Mandatory entry for DGPL 4) Stroke length min. max. [mm] 5) GK: Standard for DGP/DGPL (all ) Optional entry for HD... GV: Can only be selected for DGP/DGPL 6) SH is standard for DGPL 7) D2 is standard for sizes 8 and 12 8) Not permissible for KV and KH 9) Not permissible for KV, KH, KU and FK 10) Stroke lengths up to max mm available Not permissible for GF, KU and GV Example of ordering code DGPL PPV-A-B-KF-KU-SV-D = Module no. DGPL = Type 32 = Piston [mm] 1000 = Stroke length [mm] PPV = Adjustable end-position cushioning A B KF KU = Contactless end-position sensing = Bseries = Recirculating ball bearing guide = Clamping unit underneath SV D2 = Slide at front = Supplyportatboth sides Additional functions -6 Accessories /04 Subject to change Products 2001 Festo AG & Co. -9

11 Product range overview -V- New Accessories SlotcoversB/S Slot nuts X/Y Centring pins/sleeves Z Central mounting Q Central support M Foot mounting F Shock absorber kits C/E -V- Proximity sensor/plug sockets G/H/ I/J/N/V Pneumatic linear drives with driver DGP B/S G/H/I/J/N/V Y M F Pneumatic linear drives with slide DGPL C/E X Q Z B/S G/H/I/J/N/V Y M F -10 Festo AG & Co. Products 2001 Subject to change 01/08

12 New -V- Ordering data Accessories for the modular pneumatic linear drive units with driver and slide DGP-.../DGPL-... Size Pneumatic linear drives Tick or enter data Function Description/characteristics Code X Entry Accessories Supplied separately :ZUB- X :ZUB- Slot cover to keep dirt out of sensor slot (quantity ) Slot cover to keep dirt out of mounting slot (quantity ) 2 pieces, 500 mm each ABP-5-S 2 pieces, 500 mm each ABP-5 2 pieces, 500 mm each ABP-8 Slot nut for slide NSTL-25 NSTL-32 NSTL-40 NSTL-50 NSTL-63 NSTL-80...X (quantity ) Slot nut for profile barrel NST-5-M5 NST-8-M6...Y (quantity ) Centring pin/sleeve Pack of 10 (quantity ) ZBS-5 ZBH-9...Z Central support (quantity ) MUP-8/12 MUP-18/25 MUP-32 MUP-40 MUP-50 MUP-63 MUP-80...M Central mounting (quantity ) Foot mounting (quantity ) SLZZ- 16/10 SLZZ-25/16 SLZZ-50/40...Q HP-8 HP-12 HP-18 HP-25 HP-32 HP-40 HP-50 HP-63 HP-80...F Proximitysensor, Reed contact with cable, 2.5 m long (SME-8-K-LED-24)...G magnetic Reed contact with plug, cable length 0.3 m (SME-8-S-LED-24)...H (quantity ) Contactless, PNP, with cable, 2.5 m long, SMT-8-PS-K-LED-24...I Contactless, PNP, with plug, cable length 0.3 m, SMT-8-PS-S-LED-24...J Reed contact with cable, 7.5 m long, NC contact (SME-8-O-K-LED-24)...N Plug socket with cable for proximity sensor with plug, cable length 2.5 m (SIM-M8-3GD-2.5-PU)...V (quantity ) Shock absorber kit Retainer...C (retainer + shock absorber) KYP-8 KYP-12 KYP-18 KYP-25 KYP-32 KYP-40 KYP-50 KYP-63 KYP-80 (quantity ) Shock absorber YSR-5-5-C YSR-8-8C YSR C YSR C YSR C for protected version GA (quantity ) DG-GA- 25-YSR 1) DG-GA- 32-YSR 1)...S...B DG-GA-...E -V- 40-YSR 1) 1) Only for mounting in the end positions. In conjunction with retainer KYP, the shock absorber can also be mounted under the cover profile. Accessories for heavy-duty guide HD Example of ordering code DGPL PPV-A-B-KF-KU-SV-D2 :ZUB-2S2B2Y1ZMFGC = Module no. DGPL = Type 32 = Piston [mm] 1000 = Stroke length [mm] PPV = Adjustable end-position cushioning A = Contactless end-position sensing B KF KU SV D2 = Bseries = Recirculating ball bearing guide = Clamping underneath = Slide at front = Supplyportatboth ends ZUB 2S 2B 2Y = Accessories supplied separately = 2 x slot covers for sensor slots = 2 x slot covers for mounting slots = 2x slot nuts 1Z M F G C = 10 centring sleeves = Central support = Foot mounting = Proximity sensor = Shock absorber kit 01/04 Subject to change Products 2001 Festo AG & Co. -11

13 Product range overview Accessories SlotcoversB/S Slot nuts U/X/Y Central mounting Q Central support M Foot mounting F ShockabsorberkitD Proximity sensor/plug sockets G/H/I/J/N/V Pneumatic linear drives with heavy-duty guide DGPL-...-HD... D X Q U/Y B/S G/H/I/J/N/V M F -12 Festo AG & Co. Products 2001 Subject to change 01/08

14 Ordering data Accessories for pneumatic linear drive units with heavy-duty guide DGPL-...-HD... Size Heavy-duty guide HD18 HD25 HD40 Tick or enter data Slot cover to keep dirt out of sensor slot (quantity ) Slot cover to keep dirt out of mounting slot (quantity ) Slot nut for slide (quantity ) Slot nut for profile (quantity ) At side 2 pieces, 500 mm each ABP-5-S 2 pieces, 500 mm each ABP-5 2 pieces, 500 mm each ABP-5 2 pieces, 500 mm each ABP-8 2 pieces, 500 mm each ABP-8 NSTH-18 NSTH-25 NSTH-40...X At side NST-5-M5 NST-8-M6...Y Function Description/characteristics Code X Entry Accessories Supplied separately :ZUB- X :ZUB- Underneath Underneath NST-5-M5 NST-8-M6...U Central support MUP-40 MUP-50...M (quantity ) Central mounting SLZZ-25/16...Q (quantity ) Foot mounting (quantity ) HPP-18 HPP-25 HPP-40...F Proximitysensor, Reed contact with cable, 2.5 m long (SME-8-K-LED-24)...G magnetic Reed contact with plug, cable length 0.3 m (SME-8-S-LED-24)...H (quantity ) Contactless, PNP, with cable, 2.5 m long, SMT-8-PS-K-LED-24...I Contactless, PNP, with plug, cable length 0.3 m, SMT-8-PS-S-LED-24...J Reed contact with cable, 7.5 m long, NC contact (SME-8-O-K-LED-24)...N Plug socket with cable (quantity ) For proximity sensor with plug, cable length 2.5 m (SIM-M8-3GD-2,5-PU)...V Shock absorber kit 1) (quantity ) YHD-18 YHD-25 YHD-40...D...S...B 1) Scope of delivery: 2 shock absorbers YSR..., 1 threaded pin (stop), 1 hexagonal nut. Example of ordering code DGPL PPV-A-B-KF-HD25-D2 :ZUB-2S2B2YMFGD = Module no. DGPL = Type 32 = Piston [mm] 1000 = Stroke length [mm] PPV = Adjustable end-position cushioning A = Contactless end-position sensing B KF HD25 D2 = Bseries = Recirculating ball bearing guide = Heavy-duty guide = Supplyportatboth ends ZUB 2S 2B 2Y = Accessories supplied separately = 2x slot covers for sensor slots = 2x slot covers for mounting slots = 2x slot nuts M F G D = Central support = Foot mounting = Proximity sensor = Shock absorber kit 01/04 Subject to change Products 2001 Festo AG & Co. -13

15 Overview and ordering data Accessories For pneumatic linear drives with driver, slide or heavy-duty guide DGP/DGPL/DGPL-...-HD Size Slot cover ABP-... Mounting slot Part No. Type Slot cover ABP-5-S Sensor slot Part No. Type Slot nut NST-...* for profile barrel Part No. Type DGP ABP-5-S DGPL DGPL-...-HD ABP NST-5-M ABP ABP NST-8-M ABP ABP-8 Central support MUP-... Foot mounting HP-...** Size Part No. Type Part No. Type DGP MUP-8/ HP-8 DGPL HP-12 DGPL-...-HD MUP-18/ HP HP MUP HP MUP HP MUP HP MUP HP MUP HP-80 * Allocated in conjunction with heavy-duty guide DGPL-...-HD ** Cannot be used in conjunction with heavy-duty guide DGPL-...-HD... Foot mounting HHP for heavy-duty guide DGPL-...-HD Festo AG & Co. Products 2001 Subject to change 01/08

16 New -V- Overview and ordering data Accessories For pneumatic linear drives with driver DGP Moment compensator FKP-... Load inverter AK-... Size Part No. Type Part No. Type DGP FKP-8/ AK-8 -V AK-12 -V FKP AK-18 -V FKP-25/ AK-25 -V AK-32 -V FKP AK-40 -V FKP-50/ AK-50 -V AK-63 -V FKP-80 For pneumatic linear drives with slide DGPL Size Slot nut NSTL-... for slide Part No. Type Centring pins ZBS-... and centring sleeves ZBH-... Part No. Type Central mounting SLZZ-... Part No. DGPL ZBS NSTL ZBH SLZZ-16/ NSTL SLZZ-25/16* NSTL NSTL SLZZ-50/ NSTL NSTL-80 Type * Can also be used in conjunction with heavy-duty guide DGPL-...-HD... 01/04 Subject to change Products 2001 Festo AG & Co. -15

17 Overview and ordering data -V- New Accessories For pneumatic linear drives with slide DGPL-... Size Shock absorber retainer KYP-... Shock absorber YSR-... -C (without shock absorber) Weight (to be ordered separately) Part No. Type [kg] Part No. Type DGPL KYP YSR-5-5-C KYP KYP YSR-8-8-C KYP YSR C KYP KYP YSR C KYP KYP YSR C KYP Weight [kg] Size Shock absorber YSRW-... (to be ordered separately) Part No. Type Weight [kg] Shock absorber kit DG-GA-...-YSR (for protected version GA) Part No. Type DGPL YSRW YSRW YSRW DG-GA-25-YSR -V DG-GA-32-YSR -V YSRW DG-GA-40-YSR -V YSRW For pneumatic linear drives with heavy-duty guide DGPL-...-HD... Slot nut Slot nut Foot mounting Shock absorber kit YHD-... Shock absorber NST-... NSTH-... HHP-... Part No. Type YSRW-... Size Part No. Type Part No. Type Part No. Type Part No. Type HD NST-5-M5* NSTH HHP YHD YSRW NSTH HHP YHD YSRW NST-8-M6* NSTH HHP YHD YSRW * Applies to side mounting of the heavy-duty guide DGPL-...-HD Festo AG & Co. Products 2001 Subject to change 01/08

18 Overview and ordering data Proximity sensor for end-position sensing Accessories Proximity sensor (reed contact) Proximity sensor (contactless) Part No. Type Variant Part No. Type Variant SME-8-K-LED V DC, with cable, 2.5 m SMT-8-PS-K-LED V DC, with cable, 2.5 m, PNP SME-8-K5-LED V DC, with cable, 5 m SMT-8-NS-K-LED V DC, with cable, 2.5 m, NPN SME-8-K-LED V AC, with cable, 2.5 m SMT-8-PS-K5-LED V DC, with cable, 5 m, PNP SME-8-S-LED V DC, with plug SMT-8-PS-K-LED-24-B 24 V DC, with cable, 2.5 m, PNP SME-8-O-K-LED V DC, with cable, NC contact SMT-8-NS-K-LED-24-B 24 V DC, with cable, 2.5 m, NPN SMT-8-PS-K5-LED-24-B 24 V DC, with cable, 5 m, PNP SMT-8-PS-S-LED V DC, with plug, PNP SMT-8-NS-S-LED V DC, with plug, NPN SMT-8-PS-S-LED-24-B 24 V DC, with plug, PNP SMT-8-NS-S-LED-24-B 24 V DC, with plug, NPN Proximity sensor (reed contact), externally mountable* Proximity sensor (contactless)* Part No. Type Variant Part No. Type Variant SMEO-8E-K-LED V DC, with cable, 2.5 m SMTO-8E-PS-K-LED V DC, with cable, 2.5 m, PNP SMEO-8E-K-LED V AC, with cable, 2.5 m SMTO-8E-NS-K-LED V DC, with cable, 2.5 m, NPN SMEO-8E-K5-LED V AC, with cable, 5 m SMTO-8E-PS-K5-LED V DC, with cable, 5 m, PNP SMEO-8E-S-LED V DC, with plug SMTO-8E-PS-S-LED V DC, with plug, PNP SMEO-8E-M12-LED V DC, with plug SMTO-8E-NS-S-LED V DC, with plug, NPN SMEO-8E-M12-LED V AC, with plug SMTO-8E-PS-S-M12-LED V DC, with plug, PNP SMTO-8E-NS-S-M12-LED V DC, with plug, NPN Proximity sensor (contactless), welding field resistant design* Pneumatic switch* Part No. Type Variant Part No. Type Variant SMTSO-8E-PS-M12-LED 24 V DC, with plug, PNP SMPO-8E SMTSO-8E-NS-M12-LED 24 V DC, with plug, NPN * Required kit SMB-8E 01/04 Subject to change Products 2001 Festo AG & Co. -17

19 Technical data DGP Pneumatic linear drives Type DGP Size Pneumatic data Min. operating pressure [bar] Max. operating pressure [bar] 8 Connections M5 G G G G Mechanical data Design Pneumatic linear drive unit with driver Guide Size Piston [mm] Stroke length [mm] [mm] [mm] * [mm] Cushioning length [mm] Impact energy [Nm] 0.3 Effective force at 6 bar (theoretical) [N] Max. speed DGP [m/s] DGP [m/s] Moving load DGP [kg] Weights Basic weight DGP [kg] Per 10 mm stroke DGP [g] Materials Drive unit Profile barrel Anodised aluminium End cap Anodised aluminium Cover strip PU Steel** PU Driver Steel** Anodised aluminium Seals NBR, PU Guide unit Profile End cap Slide Guide rail Ambient conditions Temperature range [C] * With effective strokes of over 2000 mm the installation of the drive unit must be with the sealing strip facing down; longer strokes available on request. ** Stainless steel -18 Festo AG & Co. Products 2001 Subject to change 01/08

20 Technical data DGPL Pneumatic linear drives Type DGPL Size Pneumatic data Min. operating pressure [bar] Max. operating pressure [bar] 8 Connections M5 G G G G Mechanical data Design Pneumatic linear drive unit with slide Guide Plain-bearing guide (GF) or recirculating ball bearing guide (KF) Size Piston [mm] Stroke length [mm] [mm] [mm] * [mm] Cushioning length [mm] Impact energy [Nm] 0.3 Effective force at 6 bar (theoretical) [N] Max. speed DGPL-...-GF [m/s] 1 DGPL-...-KF [m/s] 3 DGPL-...-GA [m/s] 3 Moving load DGPL-...-GF [kg] DGPL-...-KF [kg] DGPL-...-GA [kg] 0.91 Weights Basic weight DGPL-...-GF [kg] DGPL-...-KF [kg] DGPL-...-GA [kg] 1.69 Per 10 mm stroke DGPL-...-GF [g] DGPL-...-KF [g] DGPL-...-GA [g] 26 Materials Drive unit Profile barrel Anodised aluminium End cap Anodised aluminium Cover strip PU Steel** PU Driver Steel** Anodised aluminium Seals NBR, PU Guide unit Profile End cap Slide Anodised aluminium Guide rail GF Anodised aluminium KF Steel Corrosion resistant steel Ambient conditions Temperature range [C] * With effective strokes of over 2000 mm the installation of the drive unit must be with the sealing strip facing down; longer strokes available on request. ** Stainless steel 01/04 Subject to change Products 2001 Festo AG & Co. -19

21 Technical data DGPL-...-HD... Pneumatic linear drives Type DGPL-...-HD... Size Heavy-duty guide HD HD18 HD25 HD25 HD40 HD40 HD40 Pneumatic data Min. operating pressure [bar] Max. operating pressure [bar] 8 Connections M8 G G Mechanical data Design Pneumatic linear drive with heavy-duty guide Guide Recirculating ball bearing guide Size Piston [mm] Stroke length [mm] [mm] [mm] [mm] Cushioning length [mm] Impact energy [Nm] Effective force at 6 bar (theoretical) [N] Max. speed [m/s] 3 Moving load [kg] Weights Basic weight DGPL-...-HD... [kg] Per 10 mm stroke DGPL-...-HD... [g] Materials Drive unit Profile barrel Anodised aluminium End cap Anodised aluminium Cover strip Steel** Driver Anodised aluminium Seals NBR, PU Guide unit Profile Anodised aluminium End cap Anodised aluminium Slide Anodised aluminium Guide rail Steel Ambient conditions Temperature range [C] ** Stainless steel -20 Festo AG & Co. Products 2001 Subject to change 01/08

22 Technical data Permissible maximum piston speed dependent on the load to be moved. The data applies to: horizontal mounting positions, appliedloadabove Operating range of the integrated end-position cushioning Pneumatic linear drives with driver DGP with slide DGPL The end-position cushioning must be adjusted to ensure jerk-free operation. If the operating conditions are outside the permissible range, the load to be moved must be externally cushioned using suitable equipment (shock absorbers, stops, etc), preferably at the centre of gravity of the mass. Load r max. =20mm for piston mm r max. =50mm for piston mm (data for greater load distances on request) Load -H- Note Maximum speed for plain-bearing guides DGPL-...-GF = 1 m/s Use external cushioning systems (e.g. shock absorbers) to operate pneumatic linear drive units DGP-... at a higher piston speed. Maximum piston speed v [m/s] v max. for DGPL-...-GF Load to be moved m [kg] -H- Note Evenness of applied loads for pneumatic linear drive units with slide DGPL or with heavy-duty guide DGPL-...-HD: To avoid distortion or loosening of the guideelements,thebearingsurface of the assembly must maintain a flatness of at least 0.03 mm. 01/04 Subject to change Products 2001 Festo AG & Co. -21

23 Technical data Characteristic load values Software tools on CD-ROM: Pro Drive -H- Note The forces and torques indicated must not be exceeded in the dynamic range. Special attention must be paid to the cushioning phase. with driver DGP The forces and torques specified refer to the centre of the profile barrel internal diameter (piston). If the pneumatic linear drive units DGP... are simultaneously subjected to several of the forces and torques listed below, the following equations must be satisfied in addition to the indicated maximum loads. 0, 4 Fz + Mx + My + 0,2 Mz 1 Fz max. Mx max. My max. Mz max. Fz Fz max. 1 Mz Mz max. 1 Characteristic load values Type DGP for pneumatic linear drives Size Driver/slide, standard Force due to applied Fy max. [N] 1 DGP GK load Fz max. [N] Lateral torque Mx max. [Nm] Longitudinal torque My max. [Nm] Torque Mz max. [Nm] Driver/slide, extended Force due to applied Fy max. [N] 6 DGP GV load Fz max. [N] Lateral torque Mx max. [Nm] Longitudinal torque My max. [Nm] Torque Mz max. [Nm] * All values indicated for pneumatic linear drive units with slide and plain-bearing guide DGPL-...-GF are based on a speed of 0.2 m/s. -22 Festo AG & Co. Products 2001 Subject to change 01/08

24 Technical data Characteristic load values with slide DGPL The forces and torques specified refer to the centre of the guide rail. The specified values must be observed, especially when using the protected version (variant GA). with heavy-duty guide DGPL-...-HD... The specified forces and torques refer to the centre of the heavy-duty guide. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Fy + Fz + Mx + My + Mz 1 Fy max. Fz max. Mx max. My max. Mz max. Maximum speed: for plain-bearing guide (GF): v max. =1m/s for recirculating ball bearing guide (KF): v max. =3m/s Maximum speed: v max. =3m/s Maximum acceleration: a max. =50m/s 2 Plain-bearing guide: DGPL-...-GF* Recirculating ball bearing guide: DGPL-...-KF** DGPL-...-HD HD18 HD25 HD * All values indicated for pneumatic linear drive units with slide and plain-bearing guide DGPL-...-GF are based on a speed of 0.2 m/s. ** These values also apply to variant GA. 01/04 Subject to change Products 2001 Festo AG & Co. -23

25 Technical data Maximum permissible static and dynamiccharacteristicloadvalues with standard slide and plain-bearing guide DGPL-...-GF-GK-S... The pneumatic linear drive unit with plain-bearing guide DGPL-...-GF is designed for a maximum speed of 1 m/s. At higher speeds and vertical application, it is recommended that pneumatic linear drive units with recirculating ball bearing guides DGPL-...-KF are used as an alternative. Permissible forces Fy,Fz [N] Maximum speed [m/s] Permissible torques Mx,My,Mz [Nm] Maximum speed [m/s] -24 Festo AG & Co. Products 2001 Subject to change 01/08

26 Technical data with extended slide and plain-bearing guide DGPL-...-GF-GV-S... Maximum permissible static and dynamiccharacteristicloadvalues Permissible forces Fy,Fz [N] Maximum speed [m/s] Permissible torques Mx,My,Mz [Nm] Maximum speed [m/s] 01/04 Subject to change Products 2001 Festo AG & Co. -25

27 Dimensions DGP-8/ GK with standard driver DGPL-8/ GK with standard slide 1 1 supply port on each end cap, option of three sides 3 Mounting holes for foot mounting HP 5 Drilled hole for centring pin ZBS-5 + =plusstrokelength -26 Festo AG & Co. Products 2001 Subject to change 01/08

28 Dimensions Profile barrel DGP...-8 DGP DGP-8/ GK DGPL-8/ GK 2 Sensor slot for proximity sensor B1 B2 B3 B4 B5 B6 B7 B8 B10 ± B11 B12 D1 H7 D2 D D4 D6 EE H1 H2 H3 H M3 M3 M H5 H6 H7 H8 H9 H10 J2 J4 L1 L2 L L5 L6 L7 L8 L9 L10 L17 T1 T2 T3 T4 ±0.1 ± max /04 Subject to change Products 2001 Festo AG & Co. -27

29 Dimensions DGP GK with standard driver Profile barrel DGP GV with extended driver 1 Supply ports at one end, option of three sides of an end cap (D2variant:supplyportatboth ends, option of three sides per end cap) 2 Sensor slot for proximity sensor 3 Mounting holes for foot mounting HP 4 Regulating screw for adjustable end-position cushioning + =plusstrokelength -28 Festo AG & Co. Products 2001 Subject to change 01/08

30 Dimensions DGPL GK with standard slide DGPL GV with extended slide 5 Drilled hole for centring pin ZBS-5 + = plus stroke length 01/04 Subject to change Products 2001 Festo AG & Co. -29

31 Dimensions DGP GK with standard driver Profile barrel DGP GV with extended driver 1 Supply ports at one end, option of three sides of an end cap (D2variant:supplyportatboth ends, option of three sides per end cap) 2 Sensor slot for proximity sensor 3 Mounting holes for foot mounting HP 4 Regulating screw for adjustable end-position cushioning + =plusstrokelength -30 Festo AG & Co. Products 2001 Subject to change 01/08

32 Dimensions DGPL GK with standard slide DGPL GV with extended slide DGPL GA protected version 5 Drilled holes for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL-25 7 Drilled hole for central mounting SLZZ + = plus stroke length 01/04 Subject to change Products 2001 Festo AG & Co. -31

33 Dimensions DGP GK with standard driver DGP-80 DGP DGP GV with extended driver Profile barrel DGP-32 DGP-40 DGP-50 DGP-63 DGP Festo AG & Co. Products 2001 Subject to change 01/08

34 Dimensions DGP GK DGP GV 1 Supply ports at one end, option of three sides of an end cap (D2variant:supplyportatboth ends, option of three sides per end cap) 2 Sensor slot for proximity sensor 3 Mounting holes for foot mounting HP 4 Regulating screw for adjustable end-position cushioning 6 Mounting slot for slot nut NSTL + = plus stroke length B1 B2 B3 B4 B5 B6 B11 D2 D3 D4 D5 D H M5 8 M M M8 12 M M M12 20 EE H1 H2 H3 H4 H5 H6 J1 J2 32 G G G G J3 J4 L1 L2 L3 L4 L5 L6 L7 L8 L9 +0.9/ / ± ± ± ± ± ± ± ± ± ± ± ± ± ± ±0.15 L10 L11 L12 L13 L14 L15 L16 L22 T1 T2 T3 ± / / 0.6 ±0.1 ±0.1 ±0.1 ± /04 Subject to change Products 2001 Festo AG & Co. -33

35 Dimensions DGPL GK with standard slide DGPL GV with extended slide DGPL-32/ GA protected version 5 Drilled holes for centring sleeve ZBH-9 6 Mounting slot for slot nut NSTL 7 Drilled hole for central mounting SLZZ + = plus stroke length Basic dimensions Festo AG & Co. Products 2001 Subject to change 01/08

36 Dimensions DGPL GK DGPL GV DGPL-32/ GA B7 B8 B9 B10 B12 B14 D1 H1 ± ± ± M ± ± / H7 H8 H10 H11 H12 H13 L1 L2 +0.9/ / L17 L18 L19 L20 L21 L23 L24 L25 T4 T5 ±0.03 ±0.03 ±0.1 max /04 Subject to change Products 2001 Festo AG & Co. -35

37 Dimensions DGPL HD... with heavy-duty guide Profile 1 Mounting slot for slot nut NSTH 2 Mounting slot for slot nut NST 3 Sensor slot for proximity sensor 4 Central mounting SLZZ 5 Slot nut NSTH 6 Threads for shock absorber YHD or YSR-...-C 7 Threads for threaded pin (shock absorber kit) 8 Rubber buffer 9 Supply ports at one end (D2 variant:supplyportatbothends) + =plusstrokelength B1 B2 B3 B4 B5 D1 D2 D3 D4 ±0.2 G7 DGPL-18-HD18 80 ± M5 M12x1 25 M6 DGPL-18-HD ± M8 M16x1 M8 DGPL-25-HD25 DGPL-25-HD ± M22x1.5 DGPL-32-HD40 DGPL-40-HD40 D5 H1 H2 H3 H4 H5 H6 H7 H8 DGPL-18-HD18 M ± x45 DGPL-18-HD25 G ± x45 DGPL-25-HD25 DGPL-25-HD ± x45 5 DGPL-32-HD40 DGPL-40-HD40 H9 H10 H12 L1 L2 L4 L5 L8 T1 DGPL-18-HD DGPL-18-HD DGPL-25-HD25 DGPL-25-HD DGPL-32-HD40 DGPL-40-HD40-36 Festo AG & Co. Products 2001 Subject to change 01/08

38 Dimensions Moment compensator FKP for DGP for DGP B6 B7 B8 B9 D1 D4 D5 H2 H4 L2 L10 L11 L M M M M M /04 Subject to change Products 2001 Festo AG & Co. -37

39 Dimensions Load inverter AK (Code AK) for DGP Socket head screw DIN 912 B1 B2 D1 H1 H2 H3 H4 L1 L2 L3 L4 L M M3x M M5x M5x M5x M M6x M M8x M8x18 Shock absorber retainer KYP (Code C) for DGPL Shock absorber retainer KYP (if the retainer is in contact with the front cap i.e. cap serves to secure position the entire stroke length can be utilised) 2 Shock absorber YSR-...-C (included in scope of delivery) 3 Position retainer (included in scope of delivery) either behind or underneath the shock absorber retainer KYP B8 D1 D5 H2 H4 DGPL-8 8 M8x1 M DGPL M4 37 DGPL M12x DGPL M16x1 M DGPL DGPL M22x DGPL M DGPL M26x1.5 M DGPL Festo AG & Co. Products 2001 Subject to change 01/08

40 Dimensions Slot nut NST (Code U/Y) Slot nut NSTL/NSTH (Code U/X) D1 L1 L2 L3 D1 L1 L2 L3 ±0.5 ±0.5 NSTL-25 M NST-5-M5 M NSTL NST-8-M6 M NSTL NSTL-50 M8 201 NSTH-18 M NSTL NSTH-25 M8 209 NSTL NSTH Central mounting SLZZ (Code Q) B1 D1 0.2 h8 SLZZ-16/ SLZZ-25/ SLZZ-50/40 Centring pin ZBS-5 Centring sleeve ZBH-9 Centring pin ZBS-5 Centring sleeve ZBH-9 (Code Z) 0.2 ZBS h8 ZBH h7 6.4 B1 D1 D2 01/04 Subject to change Products 2001 Festo AG & Co. -39

41 Technical data Foot mounting HP and central support MUP for DG The number of central supports MUP required is dependent on the applied load F and support span l. DG AppliedloadF[N] Permissible, unsupported span l [mm] DG Applied load F [N] Permissible, unsupported span l [mm] -40 Festo AG & Co. Products 2001 Subject to change 01/08

42 Dimensions Foot mounting HP (Code F) for DG for DG Scope of delivery: 2 feet and 4 mounting screws + = plus stroke length DG DG Central support MUP (Code M) -H- Note When mounting the central supports, the diagram Applied load dependent on support span must be complied with. When using the clamping unit DG K... ( mm), the central support can only be mounted at one side. 1 Position of the central support along the profile barrel is freely selectable. AB AH AO AT AU B1 B2 D1 H1 H2 L1 L2 L3 SA TR DG DG DG DG DG DG DG DG DG /04 Subject to change Products 2001 Festo AG & Co. -41

43 Technical data Foot mounting HP and central support MUP for DGPL-...-HD... The number of central supports MUP required is dependent on the applied load F and support span l. Deflection around the X axis DGPL-...-HD... AppliedloadF[kN] Permissible, unsupported span l [mm] Deflection around the Y axis AppliedloadF[kN] Permissible, unsupported span l [mm] -42 Festo AG & Co. Products 2001 Subject to change 01/08

44 Dimensions Foot mounting HHP (Code F) Central support MUP (Code M) for DGPL-...-HD... 1 Foot mounting HHP 2 Central support MUP + = plus stroke length B1 B4 B5 B6 C1 D1 DGPL-...-HD DGPL-...-HD DGPL-...-HD D2 D4 H1 H2 H3 L8 L9 L10 L11 L12 L13 L14 DGPL-...-HD DGPL-...-HD DGPL-...-HD /04 Subject to change Products 2001 Festo AG & Co. -43

45 Technical data Pneumatic linear drive units with clamping unit DG K... (Code KV, KH, KU) Clamping unit Type DG K... Size Pneumatic data Min. operating pressure [bar] 4 Max. operating pressure [bar] 8 Grade of filtration [µm] 40 Connection G Mechanical data Design Spring actuated clamping profile Size Piston [mm] Effective stroke mm mm Weights Basic weight [g] Per 10 mm stroke [g] Moving load [g] Materials Housing Anodised aluminium Clamping profile Anodisedaluminium Driver Anodised aluminium Cover ABS Seals Polyurethane Ambient conditions Temperature range [C] Holding force F H of the clamping unit is dependent on the stroke length l Environmental conditions: clamping surfaces oil, grease and dirt-free Holding force FH [N] Stroke length [mm] -44 Festo AG & Co. Products 2001 Subject to change 01/08

46 Dimensions Clamping unit for pneumatic linear drives with driver DGP-...-KV/-KH KV = clamping unit at front KH = clamping unit at rear with slide DGPL-...-KU KU = clamping unit underneath -H- Note Clamping units DGP K... only have supply ports at one end. B1 B2 B3 B4 D1 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L6 max. max. max. max. ±0.1 DGP-18-KV/-KH G DGP-18-KU DGP-25-KV/-KH DGP-25-KU DGP-32-KV/-KH DGP-32-KU DGP-40-KV/-KH DGP-40-KU /04 Subject to change Products 2001 Festo AG & Co. -45

47 Pneumatic linear drive units DGO/DGOL-HD Key features at a glance DGO-... DGOL-...-HD... DGO -N- Diameters mm -T- Stroke lengths mm Double-acting Magnetically coupled without mechanical connections Piston chamber and slide are hermetically sealed Pressure tight and leak-free system Dirt and dust cannot enter Space-saving installation with long strokes For contactless end-position sensing With adjustable end-position cushioning at both ends Product range overview Technical data Dimensions With heavy-duty guide DGOL-...-HD... -N- Diameters mm -T- Stroke lengths mm Heavy-duty guide with integrated pneumatic linear drive unit DGO with magnetic coupling High-precision guidance with high load capacity Suitable for multiple axis designs For contactless end-position sensing Devices and loads can be mounted on slide Product range overview Technical data Dimensions Festo AG & Co. Products 2001 Subject to change 01/08

48 Pneumatic linear drive units DGO/DGOL-HD Key features at a glance Motion is transmitted via the force locking of the magnetic coupling on themoveableouterslide.thismeans that there is no advancing piston rod; the installation space required is less than for conventional pneumatic cylinders. The cylinder chamber is hermetically sealed against the outer slide as there is no mechanical connection. This prevents any leakage loss. Operating principle DGO/DGOL-HD Mounting with hexagonal nuts Mounting options DGO Installation types with mounting attachments Foot mounting HBN Flange mounting FBN-... (for mm) FV-... (for 32 and 40 mm) -54 Moment compensator to compensate misalignments and eliminate tilting torques FKG Moment compensator for DGO Proximity sensor SMEO-1/SMTO-1/SMPO Proximity sensor for DGO Mounting kits (freely selectable) for proximity sensor /04 Subject to change Products 2001 Festo AG & Co. -47

49 Pneumatic linear drive units DGO/DGOL-HD Overview and ordering data Pneumatic linear drives DGO-... Moment compensator FKG Mounting attachments HBN FBN FV Linear drives DGO-... Moment compensator Foot mounting Flange mounting [mm] Stroke length* [mm] Part No. Type Part No. Type Part No. Type Part No. Type DGO P-A-B HBN-12/16x FBN-12/ DGO PPV-A-B FKG-16-B HBN-12/16x1-A DGO PPV-A-B FKG-20-B HBN-20/25x1-A FBN-20/ DGO PPV-A-B FKG-25-B DGO PPV-A-B FKG-32-B FV FV DGO PPV-A-B FKG-40-B FV FV-40 * Longer strokes on request Pneumatic linear drives with heavy-duty guide DGOL-...-HD-... (Accessories -49) Central mounting Shock absorber kit Slot nut Slot nut Slot cover Foot mounting Central support Slot nut Proximity sensor Linear drive DGOL-... [mm] Stroke length [mm] with heavy-duty guide HD18 Part No. Type with heavy-duty guide HD25 Part No. Type with heavy-duty guide HD40 Part No. Type DGOL HD / DGOL HD DGOL HD DGOL HD / DGOL HD DGOL HD DGOL HD DGOL HD40-48 Festo AG & Co. Products 2001 Subject to change 01/08

50 Pneumatic linear drive units DGO/DGOL-HD Overview and ordering data Accessories for pneumatic linear drives with heavy-duty guide DGOL-...-HD... Accessories* Part No. Type Designation DGOL-...-HD18 DGOL-...-HD25 DGOL-...-HD40 Slot cover to keep dirt out of the sensor slot (2 pieces, each 500 mm long) ABP-5-S Slot cover to keep dirt out of the mounting slot at the side or underneath (2 pieces, each 500 mm long) At side/underneath: ABP-5 At side: ABP-8 Underneath: ABP-5 At side/underneath: ABP-8 Slot nut for slide NSTH NSTH NSTH-40 Slot nut for profile At side/underneath: NST-5-M5 At side: NST-5-M5 At side: NST-8-M6 Underneath: NST-8-M6 Central support (2 pieces with 4 slot nuts) MUP-40 (0.126 kg) MUP-50 (0.347 kg) Central mounting for slide SLZZ-25/16 Foot mounting (2 pieces with 4 mounting screws) HHP-18 (0.358 kg) HHP-25 (0.748 kg) HHP-40 (18 kg) Proximity sensor with cable, 2.5 m long SME-8-K-LED-24** Proximity sensor, magnetic, with plug, 0.3 m long SME-8-S-LED-24** Proximity sensor, magnetic, contactless, PNP, with cable, 2.5 m long SMT-8-PS-K-LED-24** Proximity sensor, magnetic, contactless, PNP, with plug, 0.3 m long SMT-8-PS-S-LED-24** Proximity sensor, magnetic, NC contact,withcable,7.5mlong SME-8-O-K-LED-24** Plug socket with cable for proximity sensor with plug, 2.5 m long SIM-M8-3GD-2,5-PU** Shock absorber kit (2 shock absorbers YSR-... -C, 1 threaded pin, 1 hexagonal nut) YHD-18 Technical data YSR-8-8-C YHD-25 Technical data YSR C YHD-40 Technical data YSR C * Accessories must be ordered using the part no. The scope of delivery, unless otherwise stated, is 1 piece. ** Additional proximity sensors for 8 mm slot and plug sockets /04 Subject to change Products 2001 Festo AG & Co. -49

51 Pneumatic linear drive units DGO/DGOL-HD Technical data DGO Max. operating pressure 7bar Medium Compressed air, filtered, lubricated or unlubricated. Other media upon request Temperature range C (observe operating range of proximity sensors) Material End cap: anodised aluminium; cylinder barrel: high-alloy steel; seals: perbunan [mm] Effective force at 6 bar [N] Breakaway force of magnetic coupling [N] Cushioning length [mm] Connection Basic weight [kg] Weight per 10 mm stroke [kg] M G Foot mounting HBN Mounting attachments Foot and flange mounting Material Galvanised steel FBN, FV [mm] Foot mounting Weight [kg] Flange mounting Weight [kg] 12 HBN-12/16x FBN-12/ HBN-12/16x1-A HBN-20/25x1-A FBN-20/ FV FV FV FV Contactless sensing Mounting the proximity sensors SMEO, SMTO and SMPO for contactless sensing of end positions and intermediate positions: The proximity sensors are fitted by the user, adjacent to the cylinder (e.g. on a 6mmrod).Contactless sensing is only possible in the areas shown. Too small a distance A can cause multiple switching. 1 Switching magnet for proximity sensor 2 Switching range 3 Outer slide 360 rotatable 4 Proximity sensor with mounting kit SMB-1 Proximity sensor Distance A [mm] Distance X [mm] Switching travel [mm] Hysteresis [mm] DGO DGO DGO DGO DGO DGO SMEO, SMTO SMPO Festo AG & Co. Products 2001 Subject to change 01/08