Just the. Facts. engine. management
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- Winifred Dickerson
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1 Just the Facts engine management
2 Make it a Set and Save! Combining old and new injectors can create an imbalance in your fuel system leading to serious drivability problems. So when even one fuel injector fails, you should consider replacing all injectors. Ask your technician to replace your faulty injectors with a matching set of Standard new fuel injectors and your vehicle will run at peak performance with reduced emissions, you'll conserve fuel, save money at the pump, plus you'll save on potential future labor costs to replace your other worn injectors down the road. Watch our informative fuel injection replacement video online at Us/Video Gallery
3 Sensors and other components omputers receive information from many different sensors, process the information and then send commands to other components throughout the vehicle. Standard offers the highest quality engine components, computerized engine controls, fuel injectors and sensors. In addition to our fuel injection, coil-on-plug and electronics manufacturing, Standard manufactures and offers many different types of sensors including: MAP, Anti-Lock Brake, Accelerator Pedal, Tire Pressure Monitoring, Throttle Position, Camshaft and Crankshaft Position, Coolant Temperature, Air Temperature, Knock, Vehicle Speed, ABS, EGR Position and more. With perfect form, fit and function demanded by today s technicians for both import and domestic applications, all Standard sensors and electronic components meet or exceed OE specifications for peak operating performance and extended service life. 1
4 Camshaft/Crankshaft Position Sensors what about my Camshaft/Crankshaft Sensor How will a malfunctioning Camshaft or Crankshaft Position Sensor affect your vehicle s operation? A failing camshaft or crankshaft sensor can illuminate your check engine light and cause your vehicle to stall or experience a no-start condition. 2
5 What does a Camshaft/Crankshaft Position Sensor do? The Camshaft sensor determines which cylinder is firing to establish injector synchronization and coil firing sequence in DIS systems. Crankshaft sensors set ignition timing, supply the RPM signal, and determine engine speed. What are the common causes of failure? Typically these sensors fail due to exposure to high heat. What makes Standard Camshaft/Crankshaft Position Sensors the best. Integrated A/D converter and digital signal processing with a dynamically adaptive switch point improves accuracy and operation Advanced circuitry protects the system from stray electromagnetic fields and power spikes Custom magnetic circuit programming calibrates the sensor while performance testing for improved timing accuracy between the target wheel and sensor output 100% environmental, endurance and end-of-line testing for Timing, Pulse Width and Signal Amplitude ensures consistent product reliability Crankshaft Position Sensor Camshaft Position Sensor 3
6 Anti-lock Brake (ABS) Sensors what about my ABS Sensor How will a malfunctioning ABS Sensor affect your vehicle s operation? A failing ABS sensor can illuminate your check engine or ABS warning lamp and cause failure of your anti-lock braking system to operate safely. 4
7 What does an ABS Sensor do? The anti-lock braking system uses an ABS or wheel sensor to monitor the wheel speed and send this information to the ABS computer. The ABS computer uses this information to prevent the brakes from locking during an emergency stop. If wheel speeds are not equal the computer modulates the anti-lock feature until the speeds are equalized. What are the common causes of failure? Typically these sensors will fail as a result of clogging from metallic debris, brake dust or dirt due to exposure to the harsh environmental elements. What makes Standard ABS Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product Standard ABS sensor line has complete coverage for domestic and import applications with over 1500 ABS numbers cataloged and growing ABS Sensor 5
8 Tire Pressure Monitoring Sensors what about my TPMS Sensor How will a malfunctioning TPMS Sensor affect your vehicle s operation? If one or more of your tires becomes 25% under-inflated the TPMS warning light is illuminated. This can lead to decreased vehicle handling, hydroplaning, diminished braking performance, uneven tire wear and shortened tire life. Rotating tires without resetting the TPMS system will also trigger your warning light and lead to premature sensor battery failure. 6
9 What does a TPMS Sensor do? A Tire Pressure Monitoring System is a safety device that measures, identifies and warns the driver when one or more tires is significantly under-inflated. Each sensor transmits temperature, air pressure, battery state and sensor location to the vehicle s computer. What are the common causes of failure? TPMS sensors can fail due to road hazard damage, over-tightening, using an improper valve core, electronic failure and sensor battery discharge. What makes Standard TPMS Sensors the best. The Standard TPMS program includes everything needed to service your TPMS system - a full line of complete assemblies along with a broad TPMS service line including valve cores, valve nuts, seals, washers and valve caps Our sensors are designed to operate within a tighter radio frequency (RF) eliminating most external interference for a more accurate monitoring of the tires TPMS Sensor 7
10 Vehicle Speed Sensors what about my Vehicle Speed Sensor How will a malfunctioning Vehicle Speed Sensor affect your vehicle s operation? A faulty speed sensor can illuminate your check engine light and cause numerous drivability problems due to the number of tasks the sensor output is involved in. 8
11 What does a Vehicle Speed Sensor do? The Vehicle Speed sensor or VSS measures transmission/transaxle output or wheel speed. The ECM uses this information to modify engine functions such as ignition timing, AF ratio, transmission shift points, and to initiate diagnostic routines. What are the common causes of failure? In addition to wear, these sensors may have metal contamination, gear damage, or exposure to water intrusion depending where the connector is located. What makes Standard Vehicle Speed Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product for a troublefree product 100% environmental, endurance and end-of-line testing for signal amplitude and polarity ensures consistent product reliability and performance Vehicle Speed Sensor or Transmission Input Speed Sensor 9
12 Accelerator Pedal Sensors what about my Accelerator Pedal Sensor How will a malfunctioning Accelerator Pedal Sensor affect your vehicle s operation? A failing pedal sensor can light your warning lamp and cause your vehicle to have drivability problems such as poor acceleration or limited vehicle speed. 10
13 What does an Accelerator Pedal Sensor do? The Accelerator Pedal sensor indicates the position of the accelerator on vehicle models with electronic throttle control. The APS is basically a throttle position sensor (TPS) with a pedal attached. What are the common causes of failure? Typically these sensors fail due to the constant contact of the movable wiper arm over the sensor element. What makes Standard Accelerator Pedal Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product Standard pedal sensors maintain specific installed outputs to match OE rather than adjustable consolidated designs Each sensor undergoes rigorous end-of-line testing with thousands of data points to validate output voltages for optimum performance and troublefree operation Accelerator Pedal Sensor 11
14 Throttle Position Sensors what about my Throttle Position Sensor How will a malfunctioning Throttle Position Sensor affect your vehicle s operation? A failing TPS can illuminate your check engine light and cause your engine to hesitate upon acceleration or experience idling problems. 12
15 What does a Throttle Position Sensor do? The Throttle Position sensor moves with the throttle and sends a voltage signal to the computer indicating throttle angle and speed of movement data. The computer uses this data to measure engine load, adjust timing, fuel delivery, EGR, converter clutch operation and clear flood mode. What are the common causes of failure? Typically these sensors fail due to the constant contact of the movable wiper arm over the sensor element and the exposure to the high under hood heat. What makes Standard Throttle Position Sensors the best. Standard TPS maintain specific installed outputs to match OE rather than adjustable consolidated designs Circuits are printed on flexible polyimide film or ceramic-based substrates for excellent dimensional stability preventing electrical performance drift Noble palladium/gold/platinum alloys provide low contact resistance for extended service life Each TPS uses integral rotor bearings and return springs for easy installation Each sensor undergoes rigorous end-of-line testing with thousands of data points to validate output voltages for optimum performance and trouble-free operation Throttle Position Sensors 13
16 EGR Position and EGR Pressure Sensors what about my EGR Sensors How will a malfunctioning EGR Position and EGR Pressure Sensor affect your vehicle s operation? A failing EGR sensor can illuminate your warning light and cause drivability problems. Too much or too little flow and the engine will stall, idle rough or knock due to elevated emission gases. 14
17 What does an EGR Position and EGR Pressure Sensor do? The EGR Position sensor detects the movement and position of the EGR valve pintle. The EGR Pressure sensor detects exhaust gas flow through the EGR passage. What are the common causes of failure? Typical failure is due to opens, shorts or intermittent signals. A DTC P0400 P0408 can be set due to gas flow malfunctions including no flow, too much or too little flow. What makes Standard EGR Position and EGR Pressure Sensors the best. Standard EGR sensors use the finest components including multiple precious metal contacts and polymer thick film resistors to provide extended service life Meticulous quality control and manufacturing processes assure that each EGR sensor s voltage output measurement will always be accurate Each sensor undergoes a rigorous end-of-line test validating output voltages to exacting specifications for reliable, trouble-free operation EGR Position & EGR Pressure Sensor 15
18 Knock (Detonation) Sensors what about my Knock Sensor How will a malfunctioning Knock Sensor affect your vehicle s operation? A faulty knock sensor can illuminate your check engine light and cause pinging and drivability problems. 16
19 What does a Knock Sensor do? This sensor creates a voltage signal based on the vibrations caused by detonation. The computer uses this signal to retard timing when spark knock occurs. What are the common causes of failure? The knock sensor can be damaged and fail if it is over tightened during service or replacement. There are 10 diagnostic trouble codes that can be set, ranging between P0325 through P0334. What makes Standard Knock Sensors the best. Standard knock sensors are designed to respond to knock frequencies up to 1000 Hz making them more responsive to correct engine knock over a broad range of vehicle conditions Manufacturing processes include an automated data acquisition system to continuously monitor the sensor output to ensure that it responds with appropriate voltage output at the specified frequency range All units are 100% tested using an accelerometer vibration test to ensure trouble-free operation Knock Sensor 17
20 MAP (Manifold Absolute Pressure) Sensors what about my MAP Sensor How will a malfunctioning MAP Sensor affect your vehicle s operation? A failing MAP sensor can illuminate your warning lamp and cause your engine to have a rich or lean fuel mixture condition creating drivability problems. 18
21 What does a MAP Sensor do? The MAP sensor converts engine vacuum/manifold pressure to an electrical signal so the computer knows how much load the engine is under. This data is the basis for fuel delivery and timing control. What are the common causes of failure? Typically these sensors fail due to moisture entering the sensor when the engine is off and due to normal wear of the sensor element. What makes Standard MAP Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product to ensure precise operation Our manufacturing process includes extensive use of robotics for precision assembly 100% product in-line and end-of-line inspection from raw material to packaging of finished product MAP Sensor 19
22 Brake Pad Wear Sensors what about my Brake Pad Wear Sensor How will a malfunctioning Brake Pad Wear Sensor affect your vehicle s operation? When your brake pads become too worn, a small contact in the wear sensor triggers the warning light on your dash. Your brake pads and wear sensors should be replaced. 20
23 What does a Brake Pad Wear Sensor do? The brake pad wear sensor, or brake wear indicator, is an added safety feature on many vehicles used to warn a vehicle s driver if their brake pad s life becomes too low. What are the common causes of failure? Brake Pad Wear sensors are designed to fail as brake pads wear. They should be changed whenever the pads are replaced or when the vehicle s warning light indicates. What makes Intermotor Brake Pad Wear Sensors the best. As a global manufacturer, Intermotor has complete control of the manufacturing process from componentry to finished product Broad product offering - currently over one hundred numbers cover in excess of 2500 direct applications Genuine Intermotor Brake Pad Wear sensors are direct OE replacements with perfect fit, finish and function for flawless operation Brake Pad Wear Sensor 21
24 Air Charge/Manifold Temperature Sensors what about my Air Temperature Sensor How will a malfunctioning Air Charge/Manifold Temperature Sensor affect your vehicle s operation? A failing air temp sensor can illuminate your check engine light and cause your vehicle to idle poorly especially when cold. 22
25 What does a Air Charge/Manifold Temperature Sensor do? The Air Charge/Manifold Temperature sensor is used by the computer to measure air density for fuel mixture control. The computer uses this information to trim the air/fuel ratio according to the air density. What are the common causes of failure? Typically these sensors fail due to exposure to the under hood heat from engine operation. Collecting debris on the sensor element may also cause it to operate improperly. What makes Standard Air Charge/Manifold Temperature Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product Temperature sensor design specifies tight tolerance thermistor response values to assure accuracy of the temperature measurement and proper part operation All Air Charge and Manifold Temperature sensors are 100% factory tested to ensure trouble-free performance Air Charge/Manifold Temperature Sensor 23
26 Coolant Temperature Sensors what about my Coolant Temperature Sensor How will a malfunctioning Coolant Temperature Sensor affect your vehicle s operation? A faulty coolant temp sensor can illuminate your check engine light and cause your transmission to shift incorrectly or not lock-up the torque converter. 24
27 What does a Coolant Temperature Sensor do? The Coolant Temperature sensor changes resistance with the temperature. The Coolant Temperature sensor is critical to many PCM functions such as fuel injection, ignition timing, variable valve timing, and transmission shifting. What are the common causes of failure? Typically these sensors fail due to corrosion within the coolant system. They may also leak coolant through the wiring connector. What makes Standard Coolant Temperature Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product Temperature sensor design specifies tight tolerance thermistor response values to assure accuracy of the temperature measurement and proper part operation All Coolant Temperature sensors are 100% factory tested to ensure trouble-free performance Coolant Temperature Sensor 25
28 MAF (Mass Air Flow) Sensors what about my MAF Sensor How will a malfunctioning MAF Sensor affect your vehicle s operation? A failing MAF sensor can light your warning lamp and cause your engine to lose power and produce pinging noises. 26
29 What does a MAF Sensor do? The Mass Air Flow (MAF) sensor measures the amount of air flow entering the intake manifold using a heated grid or wire. The PCM uses this signal primarily for fuel control. What are the common causes of failure? Typically these sensors fail due to exposure to the under hood heat from engine operation or if debris collects on the sensor element. What makes Standard MAF Sensors the best. Standard has complete control of the remanufacturing process from componentry to finished product 100% Computerized Testing for all sensors using advanced test equipment Common component failures are 100% replaced Upgraded components are used to improve circuit reliability and performance MAF Sensor 27
30 Barometric Pressure (BARO) Sensors what about my BARO Sensor How will a malfunctioning Barometric Pressure Sensor affect your vehicle s operation? A failing BARO sensor can illuminate your check engine light and cause drivability problems such as stumbling, stalling and sluggish acceleration. 28
31 What does a BARO Sensor do? The BARO sensor reads the barometric pressure. The PCM uses this information to make adjustments to fuel trim and engine timing. The engine requirements are quite different when driving in San Diego at sea level as compared to Denver at 5,000 feet. What are the common causes of failure? Typically these sensors fail due to exposure to the elements as the result of mounting location. What makes Standard BARO Sensors the best. As a global manufacturer, Standard has complete control of the manufacturing process from componentry to finished product to ensure precise and trouble-free operation every time Barometric Pressure (BARO) Sensor 29
32 Oxygen (O2) Sensors what about my Oxygen Sensor How will a malfunctioning Oxygen Sensor affect your vehicle s operation? A failing oxygen sensor can illuminate your check engine light and cause your vehicle to have poor performance, low mileage and potential black smoke emitting from the tailpipe. 30
33 What does an Oxygen Sensor do? The Oxygen or O2 sensor outputs a voltage between.1 volt and 1 volt based on the amount of oxygen in the exhaust. The computer uses this rich or lean information to trim the air/fuel ratio for the most efficient operation. What are the common causes of failure? Silicone entering the combustion chamber, oil and water leaks on the sensor or wiring can cause the sensor to fail. The O2 sensor internal heater can fail due to normal usage. What makes Standard Oxygen Sensors the best. One-piece laser welded body for maximum protection and precise operation maintaining sensor integrity Dual internal talc seal makes Standard Oxygen sensors last longer Breathable Teflon membrane allow increased air flow for a faster switch rate to improve fuel economy and save the motorist money at the pump Stainless steel shield protects element from thermal shock and regulates proper air flow to ensure faster sensor response and better performance Oxygen Sensor 31
34 Ignition Coil-on-Plug (COP) what about my Ignition Coil-on-Plug How will a malfunctioning Ignition Coil-on-Plug affect your vehicle s operation? A failing coil-on-plug can illuminate your check engine light and is likely to create an engine misfire condition. 32
35 What does an Ignition Coil-on-Plug do? In Coil-on-Plug technology, since each cylinder has a coil, the PCM controls individual cylinder firings for more precise ignition timing, reduced emissions and better fuel economy. What are the common causes of failure? Typically the COP coils fail due to exposure to high heat moisture and oil as they are mounted on top of the engine. The coil windings can fail due to the large flow of amperage. What makes Standard Ignition Coil-on-Plug the best. Standard Coil-on-Plug assemblies are manufactured from the finest components for optimum performance and a long service life under all operating conditions Neodymium in the core creates the strongest magnetic field and produces max high voltage output at all speeds High dielectric epoxy is injected into the case and pulled into a vacuum to eliminate air pockets and prevent moisture intrusion or thermal breakdown Standard s reinforced bobbins prevent voltage flashover for an extended service life Ignition Coil-on-Plug 33
36 Fuel Injectors what about my Fuel Injector How will a malfunctioning Fuel Injector affect your vehicle s operation? A failing fuel injector can light your check engine lamp and cause the engine to run too rich or lean, leading to misfire and loss of power. 34
37 What does a Fuel Injector do? The Fuel Injector is an electronically controlled valve that is supplied with pressurized fuel by the fuel pump and when energized atomizes the fuel into a fine mist so that it can burn easily by the vehicle s engine. What are the common causes of failure? Improper fuel filter maintenance can cause the injector to clog with debris. Poor quality fuel often results in deposits on the fuel injector disrupting the fuel spray pattern. What makes Standard Fuel Injectors the best. Standard flow matched injectors promote smooth engine operation and balanced fuel delivery reducing overall fuel consumption and harmful emissions Stainless steel calibration slide and spring assembly prevents corrosion within the fuel control body leading to an extended service life Precision wound and trimmed solenoid windings allow the computer to command efficient delivery of fuel High-temp Viton o-rings enable prolonged sealing of injector under extreme heat conditions Fuel Injector 35
38 The Cleen Plan Improves Fuel Economy and Reduces Emissions The Cleen Plan is a comprehensive fuel injection cleaning program that combines do-it-yourself preventative maintenance with an annual professional cleaning; a partnership between you and your trusted service technician. Have your fuel injectors professionally cleaned once a year and use Cleen Fuel Injection Cleaner every 5,000 miles in between cleanings. Ask your Service Technician about the Cleen Plan for a smoother running vehicle, to reduce emissions and to save you money at the pump!
39 Indy 500 Race Car Driver Scott Sharp If you drive an import like I do, then you need a reliable import replacement part that you can count on every time, that s why you need Genuine Intermotor import parts. Scott Sharp, 2009 Indy 500, Indianapolis Motor Speedway Ask for Genuine Intermotor Import Parts.
40 standardbrand.com smpcorp.com Northern Blvd., LIC, NY ST10260
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