PARTS CATALOGUE FARMTRAC

Transcription

1 F F MODEL CODE ESCORTS PARTS CATALOGUE C C 675/675DT TIER II US EXPORT

2 NOTICE The Description and Illustrations in this Parts Catalogue may not necessarily match with the appearance of the actual Parts. Escorts Ltd. reserves the right to carry out modifications on the Product, Parts or Accessories, as may be considered necessary from time to time, without being obliged to update this Parts Catalogue immediately. No part of this publication may be reproduced without the written consent of Escorts Ltd. Model Code : F ,F Publication No : EPC-159 Revision : 01 Issue Date : Apr 06

3 C TRACTOR PARTS CATALOGUE Model : C 675/675DT TIER II EXPORT Code : F ,F C TIER II PERKINS ENGINE, US EXPORT C 675 DT- TIER II PERKINS ENGINE, US EXPORT ESCORTS LIMITED Agri Machinery Marketing Division (Parts & Service) Plot No. : 115, Sector-24, Faridabad , India Phone , Fax : SPD_query@Escorts.co.in

4 FOREWORD This Parts Catalogue lists all parts of the Specified Model which may or may not be offered as spares. Please refer to remarks column for guidence.the Catalogue has been specially designed to assist in quoting the correct Part Number and the Part Description, as well as guiding in dismantle and assembly process during service. Modifications or additions which may be carried out in the Product after the release of this Catalogue, will be conveyed through our regular Service Technical Bulletins and Updates to this Publication. It is recommended that necessary corrections are made in the parts Catalogue and always kept updated. CUSTOMER SERVICE ESCORTS LTD. (AMMD) i

5 CATALOGUE CATALOGUE ORGANISATION This comprehensive Parts Catalogue has been prepared to cover the specified models. The parts catalogue is organised as Illustration on the left hand side and Table on the right hand side, each with a unique Sheet Number. The contents page lists these Sheet Numbers along with the corresponding Figure Numbers used in earlier catalogues. ILLUSTRATION The Illustration shows the shape and assembly sequence of individual Parts. The purpose of the Illustration is to identify the part number and relate it to the Table. Each part in the illustration has an Item Number which corresponds to the item number in the Table. Parts which are available as Assembly or Kit are also identified by an Item Number for the Group. TABLE The Table contains the following information ITEM NO It Indicates the number in the Illustration. eg. 1, 1a,... etc. : Signifies Item number of the current Part. 1-1, 1a-1,... etc. : Signifies Item No of the Superseded Part. 1-S0, 1a-S1,... etc. : Signifies Item number of Variant - Size Specific 1-M0, 1a-M1,... etc. : Signifies Variant of the Part - Brand Specific PART NUMBER It is the unique number identifying the Item. Parts are to be ordered based on this number alone. Items shown in Illustration but not assigned a Part No are not Serviced Separately. They are serviced as a KIT or assembly. DESCRIPTION Denotes the Part name. QUANTITY This indicates the quantity of the Part as applicable to the specified Assembly. AR Indicates Quantity to be used As Required. ii

6 CATALOGUE ORGANISATION REMARKS This column contains additional information about the Part. The standard remarks are as follows. NSS-XX Part not serviced separately. Order the part under Item no XX and corresponding Part No. KIT Kit consists of more than one Parts Packed Together ASSY Assembly or Sub-Assembly consisting of more than one Parts Assembled Together FROM-YYYY Indicates Part applicability from TSN/Date TO -YYYY Indicates that the part is applicable up to (TSN - Tractor Serial Number) iii

7 ABBREVIATIONS The following abbreviations have been used in the catalogue. AR AS REQUIRED SHFT SHAFT ADJ ADJUSTING STD STANDARD AFA ADJUSTABLE FRONT AXLE SSPL SOUTH SPECIAL ALR ALUMINIUM RADIATOR STRNG STEERING ASSY ASSEMBLY TEMP TEMPERATURE AUXH AUXILIARY HYDRAULICS TPT TAPPET BLS BOTTOM LINK SENSING TSN TRACTOR SERIAL NUMBER BRG BEARING TLS TOP LINK SENSING BRK BRAKE UPR UPPER BRKT BRACKET U/S UNDER SIZE E ESCORT WHL WHEEL CL CLUTCH W/O WITHOUT CON ROD CONNECTING ROD (C) COLOUR VARIANT C/SHFT CRANKSHAFT (P) PILOT CRB CARRARO BACKEND Dxxxxxxxx ESCORT PART NUMBER CVR COVER *xx...x PROPRIETORY PART NUMBER DAC DRY AIR CLEANER DC DUAL CLUTCH DDA DOUBLE DROP ARM DL DIFFERENTIAL LOCK DPTO DUEL SPEED PTO ENG ENGINE EXH EXHAUST FIG FIGURE FIP FUEL INJECTION PUMP FT C GR GEAR HDH HEAVY DUTY HYDRAULIC HSG HOUSING HYD HYDRAULIC IND INDIGENOUS INL INLET INT BLE INTERCHAGEABLE LH LEFT HAND LPTO LIVE PTO LWR LOWER MS MANUAL STEERING MNTG MOUNTING NI NOT ILLUSTRATED NO NUMBER NSS-XX NOT SERVICED SEPERATELY (SERVICED AS PART OF ITEM XX) O/S OVERSIZE OSH OLD SHEET METAL PDL PEDAL PS POWER STEERING PT POWERTRAC PTO POWER TAKE OFF RH RIGHT HAND REPL REPLACES RPM REVOLUTION PER MINUTES SC SINGLE CLUTCH SL STRUT LINKAGE SDA SINGLE DROP ARM iv

8 CONTENTS SHEET NO OLD NO DESCRIPTION PAGE NO P1 CYLINDER BLOCK AND LINERS P2 CRANKSHAFT, MAIN AND BIG END BEARINGS P2-1 PISTONS AND RINGS AND CONNECTING RODS P3 CYLINDER HEAD ASSEMBLY P3-1 CYLINDER HEAD COVER AND BREATHER P4 ROCKER SHAFT ASSEMBLY AND CAMSHAFT P5 TIMING CASE P6 TIMING GEARS P6-1 DRIVE ADAPTOR P7 FUEL INJECTION PUMP P8 ALTERNTOR AND STARTER MOTOR P9 FAN DRIVE P10 SUMP, DIPSTICK P11 OIL FILTER P12 OIL COOLER P13 WATER PUMP P14 WATER OUTLET HOUSING P15 LUBRICATING OIL PUMP AND DELIVERY HOUSING P19 EXHAUST MANIFOLD P20 LIFT PUMP P21 FUEL PRE-LIFT PUMP P22 THROTTLE STOP CONTROL AND KITS B2 AIR CLEANER ( DRY ELEMENT TYPE ) B3 EXHAUST SYSTEM B5 FUEL SYSTEM A-3 B12 THROTTLE AND ACCELRATOR CONTROL C1 RADIATOR D1 FRONT WHEEL ASSEMBLY A-1 D2 FRONT AXLE AND STEERING PARTS D4 PUMP HYDRAULIC / STEERING AND MOTOR D4 PUMP HYDRAULIC / STEERING AND MOTOR E2 CLUTCH HOUSING E3 CLUTCH INNER CONTROLS E4 CLUTCH OUTER CONTROLS E5 PTO CLUTCH OUTER CONTROL E6 CLUTCH ASSEMBLY E7 CLUTCH SHAFTS F1 HOUSING GEAR BOX F2 LEVERS COVER F3 TRANSMISSION OUTER CONTROL A-1 F4 REVERSE OUTER CONTROL F5 GEAR BOX INNER CONTROLS F6 REDUCER INNER CONTROLS F7 REVERSE INNER CONTROLS F8 PRIMARY SHAFT, GEARS F9 SECONDARY SHAFT, GEARS F10 REVERSE GEARS G1 REAR DIFFERENTIAL A-1 G2 BEVEL GEAR SET, DIFFERENTIAL G3 REAR DIFFERENTIAL LOCK G4 DIFFERENTIAL LOCK LINKAGE G5 PTO INNER GEAR AND SHAFT G6 PTO OUTER CONTROLS

9 CONTENTS SHEET NO OLD NO DESCRIPTION PAGE NO G7 PTO 540 RPM G8 PTO 540/1000 RPM G9 PTO OUTER CONTROLS 540/ G10 PTO GUARD G11 AXLE SHAFTS G12 FINAL DRIVE HOUSING G13 REAR WHEELS H1 BRAKE ASSEMBLY H2 BRAKE PEDAL H3 BRAKE RELEASE SYSTEM H4 HAND BRAKE SYSTEM I1 HYDRAULIC BODY I2 RAM CYLINDER I3 INSIDE LIFTING CONTROLS I4 YOKE TOP LINK SENSING I5 OUTER LIFTING CONTROLS I6 OUTER LIFTING CONTROL LEVERS I7 MAIN DISTRIBUTOR VALVE I8 HYDRAULIC LIFT LINKAGE I10 DOUBLE ACTING TWO WAY SPOOL VALVE (VV) J3 BATTERY AND BATTERY SUPPORT J4 ELECTRICAL SWITCHES AND CONTROLS J5 INSTRUMENT CLUSTER J6 WIRING HARNESS SYSTEM J7 HEAD LAMP AND WORK LAMP K1-1 SHEET METAL K2 RUNNING BOARD k2 RUNNING BOARD A-6 K3 FENDERS K4 DELUXE SEAT ASSEMBLY A-8 K5 DECALS AND TOOL KIT A-11 K5 DECALS AND TOOL KIT K6 TOW HOOK A-10 K9 SWINGING DRAW BAR A-2 L1 FRONT AXLE SUPPORT L2 AXLE HOUSING L3 SWIVEL HOUSING AND STEERING CYLINDER A-1 L4 BEVEL GEARS L5 DIFFERENTIAL FRONT L6 DOUBEL JOINT L7 WHEEL HUB L8 HUB REDUCTION L9 DROPBOX L10 PROPELLER SHAFT

10 Sheet : P1-CYLINDER BLOCK AND LINERS Page : 1

11 P1-CYLINDER BLOCK AND LINERS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *ZZ50312 CYLINDER BLOCK KIT 1 2 *3212V006 PLUG 1 3 *2485A108 BLANKING PLUG 1 4 *3244A009 DDOWEL 2 5 *3241A011 PLUG 2 6 * PLUG 1 7 * PLUG 1 8 * PLUG 2 9 *3241A012 PLUG 1 10 *3212P008 PLUG 1 11 *3112D071 CAMSHAFT BUSH 1 12 * SCREW *2113A001 PISTON COOLING JET 4 14 *2314F001 SCREW 4 15 *3688A039 JOINT 1 16 * OIL PRESSURE SWITCH 1 NOT APPLICABLE 17 *3623A009 BLANKING PLATE 1 18 *2314H033 SCREW 4 19 *2418F704 REAR OIL SEAL HOUSING 1 20 *3211C002 METRIC BOLT *2485A109 CORE PLUG 1 22 *2415D053 PLAIN WASHER 1 23 *2314C049 SCREW 1 24 *U5LT0350 TOP JOINT AND GASKET KIT 1 KIT 24a *3681E046 CYLINDER HEAD GASKET 1 25 *U5LB0377 BOTTOM JOINT AND GASKET 1 KIT 25a *3681K036 SUMP JOINT 1 25b * O RING 1 25c * JOINT 1 25d *3617V015 TIMING CASE JOINT 1 25e *3617V016 TIMING CASE JOINT 1 25f *3681P046 TIMING CASE COVER JOINT 1 25g * O RING 1 25h *3688A041 JOINT 1 25i *3688A039 JOINT 1 25j *3682A011 WATER PUMP JOINT 1 25k *3688A035 JOINT 1 25l *3685A024 JOINT 1 25m *3685A025 BOLT M8X20 HEX 4 * PROPRIETORY PART NUMBER Page : 2

12 Sheet : P2-CRANKSHAFT, MAIN AND BIG END BEARINGS Page : 3

13 P2-CRANKSHAFT, MAIN AND BIG END BEARINGS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *ZZ90224 CRANKSHAFT KIT 1 2 *U5ME0013 BIG END BEARING KIT 1 2S1 *U5MB0013A BIG END BEARING KIT(+) 0.010" 1 2S2 *U5MB0013B BIG END BEARING KIT(+) 0.020" 1 2S3 *U5ME0013C BIG END BEARING KIT(+) 0.030" 1 3 * THRUST WASHER 2 3S1 * THRUST WASHER(+) 0.007" 2 4 * THRUST WASHER 2 4S1 * THRUST WASHER(+) 0.007" 2 5 *U5MB0019 MAIN BEARING KIT 1 5S1 *USMB0019A MAIN BEARING KIT(-) 0.25MM 1 5S2 *U5MB0019B MAIN BEARING KIT(-) 0.50MM 1 5S3 *U5MB0019C MAIN BEARING KIT(-) 0.75MM 1 6 * WOODRUFF KEY 1 7 *3117C221 CRANKSHAFT GEAR 1 8 *3115T051 CRANKSHAFT PULLEY 1 9 *3241N001 BLOCK 1 10 * BOLT 3 * PROPRIETORY PART NUMBER Page : 4

14 Sheet : P2-1-PISTONS AND RINGS AND CONNECTING RODS Page : 5

15 P2-1-PISTONS AND RINGS AND CONNECTING RODS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 Old4115P011 PISTON AND RING KIT 4 2 *UPRK0003 PISTON RING KIT 1 3 * CIRCLIP 2 4 *4115C311 CONROD KIT 4 GRADE-F 4 *4115C312 CONROD KIT 4 GRADE-G 4 *4115C313 CONROD KIT 4 GRADE-H 4 *4115C314 CONROD KIT 4 GRADE-J 4 *4115C315 CONROD KIT 4 GRADE-K 4 *4115C316 CONROD KIT 4 GRADE-L 5 *3112A005 SMALL END BUSH 1 6 *3212V003 CON ROD BOLT 2 * PROPRIETORY PART NUMBER Page : 6

16 Sheet : P3-CYLINDER HEAD ASSEMBLY Page : 7

17 P3-CYLINDER HEAD ASSEMBLY Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *ZZ80270 CYLINDER HEAD KIT 1 2 *3278A006 PLUG 1 3 *241H003 O RING 1 4 *3342W004 COTTER 8 5 *3342A011 VALVE CAP 4 6 *2418M519 VALVE STEM SEAL 4 GREEN 6a *2418M514 VALVE STEM SEAL 4 BROWN 7 *3174A016 VALVE SPRING 4 8 *3313E021 VALVE GUIDE 4 9 *3313E021 VALVE GUIDE 4 10 * PLUG 4 11 * PLUG 1 12 *3314A151 INLET VALVE INSERT 4 13 *3142H071 INLET VALVE 4 14 *3142A151 EXHAUST VALVE 4 15 *3314A161 EXHAUST VALVE INSERT 4 16 * PLUG 2 17 *3681E051 CYLINDER HEAD GASKET 1 18 *3218A011 SCREW 7 19 *3161C015 BAR 1 20 *2666A016 GLOW PLUG 4 21 *3218A012 SCREW 3 * PROPRIETORY PART NUMBER Page : 8

18 Sheet : P3-1-CYLINDER HEAD COVER AND BREATHER Page : 9

19 P3-1-CYLINDER HEAD COVER AND BREATHER Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4142X292 CYLINDER HEAD COVER ASSY 1 2 *3788A003 CAP 1 3 *2151A001 SCREW 4 4 *3615A009 COVER PLATE 1 5 *3789A001 DIAPHRAGM 1 6 *3788A002 CAP 1 7 *3174A017 SPRING 1 8 *2161A011 SCREW 10 9 *3681A055 ROCKER COVER JOIN 1 10 *2415A131 O RING 1 11 *4142X099 OIL FILLER CAP 1 12 *3788N003 COVER 1 13 *2314F003 SCREW 3 14 *4134K014 BREATHER PIPE ASSEMBLY 1 15 D ADAPTOR WATER TEMPERATURE GAUGE SENSOR 1 NI, 16 D SENSOR UNIT WATER TEMPERATURE GAUGE 1 NI,FROM T D SENSOR UNIT WATER PUMP (FT80 PERKINS TIER II) 1 NI,FROM T * PROPRIETORY PART NUMBER Page : 10

20 Sheet : P4-ROCKER SHAFT ASSEMBLY AND CAMSHAFT Page : 11

21 P4-ROCKER SHAFT ASSEMBLY AND CAMSHAFT Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4115R612 ROCKER ASSEMBLY 1 2 *4115R314 ROCKER ARM ASSEMBLY 4 3 *4115R315 ROCKER ARM ASSEMBLY 4 4 * SCREW 2 5 *O NUT 2 6 *3174A015 ROCKER SHAFT SPRING 3 7 *2316A901 SCREW 1 8 *231A902 SCREW 3 9 *2722A022 CIRCLIP 2 10 *2134A302 WASHER 2 11 *2485A104 PLUG 2 12 *4115R703 ROCKER SHAFT ASSEMBLY 1 13 * PUSHROD 9 14 *3142U031 TAPPET 8 15 *3141D212 CAMSHAFT 1 * PROPRIETORY PART NUMBER Page : 12

22 Sheet : P5-TIMING CASE Page : 13

23 P5-TIMING CASE Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *3716C471 TIMING CASE 1 2 *4133L048 CONNECTION 1 3 *2418F002 O RING 1 4 *2418F001 O RING 1 5 *2314H003 SCREW 2 6 *3617V015 TIMING CASE JOINT 1 7 *3617V016 TIMING CASE JOINT 1 8 * ADAPTOR 1 9 *2485A124 CUP PLUG 1 10 *2314H034 SCREW 4 11 *2418F436 FRONT OIL SEAL 1 12 *2314H003 SCREW 8 13 *2314H002 SCREW 9 14 *2314H012 SCREW 6 15 *4142A504 TIMING GEAR COVER 1 16 *3681P047 COVER JOINT 1 * PROPRIETORY PART NUMBER Page : 14

24 Sheet : P6-TIMING GEARS Page : 15

25 P6-TIMING GEARS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *2314J606 SCREW 1 2 *3112X011 THRUST WASHER 1 3 *3117N001 CAMSHAFT GEAR 1 4 * WOODRUFF KEY 1 5 *3321A003 WASHER 1 6 * DOWEL 1 7 * HUB 1 8 *2314J010 SCREW 3 9 *3241H009 PLATE 1 10 *4111A034 IDLER GEAR 1 11 * BUSH 2 * PROPRIETORY PART NUMBER Page : 16

26 Sheet : P6-1-DRIVE ADAPTOR Page : 17

27 P6-1-DRIVE ADAPTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 * NUT 1 2 * WASHER 1 3 *3117C231 GEAR 1 4 * JOINT 1 5 *2314F037 SCREW 4 6 *3751K082 ADAPTOR 1 7 *2415B167 O RING 1 8 *2313M058 STUD 4 9 *2308A603 NUT 4 * PROPRIETORY PART NUMBER Page : 18

28 Sheet : P7-FUEL INJECTION PUMP Page : 19

29 P7-FUEL INJECTION PUMP Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *2645K013 ATOMISER 4 1A *2645K013R EXCHANGE ATOMISER 4 2 *L311FF02 INJECTOR WASHER 4 3 *3117L251 FUEL INJECTION PUMP GEAR 1 4 * O RING 1 5 *2411D008 WASHER 3 6 *2314H004 SCREW 3 7 *3751A241 INJECTOR CLAMP 4 8 *231W009 SCREW 4 9 *3525A091 FUEL INJECTION PIPE - NO *3525A092 FUEL INJECTION PIPE - NO *3525A093 FUEL INJECTION PIPE - NO *3525A094 FUEL INJECTION PIPE - NO *2646E019 CLIP 1 14 *2481Y012 CLIP 1 15 *2481Y011 CLIP 2 16 *2487D002 CAP 1 17 *3641A007 BRACKET 1 18 *2314J002 SCREW 1 19 *2314H003 SCREW 1 20 *2318A603 NUT 1 21 *2644N202/22 FUEL INJECTION PUMP 1 * PROPRIETORY PART NUMBER Page : 20

30 Sheet : P8-ALTERNTOR AND STARTER MOTOR Page : 21

31 P8-ALTERNTOR AND STARTER MOTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *3824A071 ALTERNATOR BRACKET 1 2 *2314J007 SCREW 2 3 *2131A008 WASHER 1 4 *2318D208 NUT 1 5 *2871A301 ALTERNATOR 1 6 *2314H052 SCREW 1 7 *3115A049 2 GROOVE ALTERNATOR PULLEY 1 8 *2314H103 SCREW 1 9 *2318A604 NUT 1 10 * SPACER 1 11 * LEVER 1 12 *2314J012 SCREW 1 13 *2313C078 STUD 3 14 *2318A604 NUT 3 15 *2873K405 STARTER MOTOR 1 16 *3114X191 1 GROOVE PULLEY 1 * PROPRIETORY PART NUMBER Page : 22

32 Sheet : P9-FAN DRIVE Page : 23

33 P9-FAN DRIVE Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4113K006 FAN DRIVE HOUSING 1 2 *2722A022 CIRCLIP 1 3 *2614B662 FAN BELT 1 4 *2314J005 SCREW 4 5 *3115C113 FAN PULLY 1 6 *3748W232 EXTENSION 1 7 *2485C522 FAN 1 8 *2313H233 STUD 4 9 *2318D208 NUT 4 * PROPRIETORY PART NUMBER Page : 24

34 Sheet : P10-SUMP, DIPSTICK Page : 25

35 P10-SUMP, DIPSTICK Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *3717E271 SUMP 1 2 *2431A016 PLUG 1 3 *3681K036 SUMP JOINT 1 4 *2311D039 SCREW 2 5 *3627[041 BRIDGE PIECE 1 6 *3211P013 STUD 2 7 *2318A603 NUT 2 8 * PLUG 2 9 * O RING 2 10 *231H015 SCREW *2314H022 SCREW 1 12 *2314H023 SCREW 5 13 * OLIVE 1 14 *3533D005 NUT 1 15 *3577A125 TUBE ASSEMBLY 1 16 *3178C081 DIPSTICK 1 * PROPRIETORY PART NUMBER Page : 26

36 Sheet : P11-OIL FILTER Page : 27

37 P11-OIL FILTER Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4134E058 OIL FILTER HEAD 1 2 * CONNECTION 1 3 *3688A039 JOINT 1 4 *2415H002 O RING 1 5 *3278A004 PLUG 1 6 *2314H034 SCREW 4 7 *2415H009 O RING 1 8 *3278A007 PLUG 1 9 * OIL FILTER 1 10 *3688A041 JOINT 1 11 *3753A071 BLANKING COVER 1 12 *2314H034 SCREW 4 * PROPRIETORY PART NUMBER Page : 28

38 Sheet : P12-OIL COOLER Page : 29

39 P12-OIL COOLER Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4134W003 OIL COOLER 1 2 *3685A024 JOINT 1 3 *2486A215 OIL COOLER 1 4 *3685A025 JOINT 2 5 *2314H004 SCREW 10 6 *2314H006 SCREW 4 7 *2314K161 SCREW 3 * PROPRIETORY PART NUMBER Page : 30

40 Sheet : P13-WATER PUMP Page : 31

41 P13-WATER PUMP Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *U5MW0194 WATER PUMP KIT 1 2 *3682A011 WATER PUMP JOINT 1 3 *2314K164 SCREW 2 4 *2314H005 SCREW 2 5 *2314H012 SCREW 5 6 *U7LW0172 WATER PUMP REPAIR KIT 1 7 * COVER JOINT 1 * PROPRIETORY PART NUMBER Page : 32

42 Sheet : P14-WATER OUTLET HOUSING Page : 33

43 P14-WATER OUTLET HOUSING Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4133L501 CONNECTION 1 2 *2485C041 THERMOSTAT 1 3 *2415H008 O RING 1 4 *2314H004 SCREW 2 5 *2314H033 SCREW 12 6 *3611M006 PLATE 3 7 *3684N503 JOINT 3 8 *3624A016 LIFTING BRACKET 1 9 *2314J002 SCREW 2 10 *2314H034 SCREW 4 11 *4148K007 CONNECTION 1 12 *3682A013 INLET MANIFOLD JOIN 1 13 * PLUG 1 14 *3278A006 PLUG 1 15 *2415H003 O RING 1 16 *2314J002 SCREW 2 17 *3617A015 LIFTING BRACKET 1 18 * ADAPTOR 1 19 *2848A127 SENDER 1 20 *3161C018 CABLE 1 * PROPRIETORY PART NUMBER Page : 34

44 Sheet : P15-LUBRICATING OIL PUMP AND DELIVERY HOUSING Page : 35

45 P15-LUBRICATING OIL PUMP AND DELIVERY HOUSING Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *4111K073 BALANCER 1 2 *2314H951 BOLT 1 3 *3272A022 SHAFT 1 4 *4111A029 BALANCER GEAR 1 5 *3112D031 BEARING 1 6 *3321A006 THRUST WASHER 1 7 *3244A013 DOWEL 1 8 * THIMBLE 1 9 *U5MK0695 RELIEF VALVE 1 10 *324A002 CONTACT 1 11 *3174A021 SPRING 1 12 *3218A013 PLUG 1 13 *4111K068 ROTOR 1 14 *3753R351 COVER 1 15 *2314C945 SCREW 5 16 *3117A101 BALANCER GEAR 1 17 *2318F605 NUT 1 18 *2314J012 SCREW 6 19 * JOINT 1 20 *3765A091 SUCTION PIPE 1 21 *2314H006 SCREW 2 * PROPRIETORY PART NUMBER Page : 36

46 Sheet : P19-EXHAUST MANIFOLD Page : 37

47 P19-EXHAUST MANIFOLD Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *3218J013 SCREW 8 2 *2318A634 NUT 3 3 *2313C077 STUD 3 4 *3778E232 EXHAUST MANIFOLD 1 5 *3681V512 EXHAUST MANIFOLD JOINT 1 * PROPRIETORY PART NUMBER Page : 38

48 Sheet : P20-LIFT PUMP Page : 39

49 P20-LIFT PUMP Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *2646F004 FUEL FEED PIPE 1 2 *2481D456 CLIP 1 3 *3763A045 CONNECTION 1 4 *2646F003 FUEL FEED PIPE 1 5 *U5MK0696 MOUNTING KIT 1 6 *2314H008 SCREW 1 7 *3733A008 BRACKET 1 8 *3313A006 SPACER 1 9 *2314F909 SCREW 3 10 *2131A507 WASHER 3 11 *4132A008 LIFT PUMP 1 12 *3763A046 CONNECTION 1 13 * FUEL FILTER ELEMENT KIT 1 * PROPRIETORY PART NUMBER Page : 40

50 Sheet : P21-FUEL PRE-LIFT PUMP Page : 41

51 P21-FUEL PRE-LIFT PUMP Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *2656F823 FUEL FILTER 1 2 * PLUG 2 3 *2411D013 PLAIN WASHER 2 4 * NUT 2 5 * OLIVE 2 * PROPRIETORY PART NUMBER Page : 42

52 Sheet : P22-THROTTLE & STOP CONTROL Page : 43

53 P22-THROTTLE & STOP CONTROL Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 *3651A016 SUPPORT BRACKET 1 2 *2314H002 SCREW 1 3 *2481D556 CLIP 1 * PROPRIETORY PART NUMBER Page : 44

54 Sheet : B2-AIR CLEANER ( DRY ELEMENT TYPE ) Page : 45

55 B2-AIR CLEANER ( DRY ELEMENT TYPE ) Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D CLEANER ASSEMBLY ENGINE AIR (DRY TYPE) HOUSING - DRY AIR CLEANER 1 NSS-1 3 D ELEMENT PRIMARY FILTER 1 4 D FILTER SECONDRY DRY AIR CLEANER 1 5 D HOSE ENGINE AIR CLEANER OUTLET 1 6 D HOSE AIR CLEANER TO INTAKE MANIFOLD FT D TUBE ASSEMBLY ENGINE AIR CLEANER 1 8 D CLAMP ASSEMBLY AIR CLEANER HOSE 2 8A D CLAMP ASSEMBLY INTAKE MANIFOLD FT D CLAMP ASSEMBLY 70MM DIAMETER 1 10 D WASHER M10 SPRING LOCK 1 11 D NUT M10x HEX 1 12 D WASHER M10 FLAT 1 13 D WASHER 3/8" SPRING LOCK 2 14 D WASHER 3/8" FLAT 2 15 D BOLT 3/8"-16x0.75" HEX HEAD 2 16 D CAP DUST DRY AIR CLEANER 1 17 D GROMMET AIR CLEANER 1 18 D CAP AND EXTENSION ASSEMBLY AIR CLEANER 1 19 D INDICATOR DRY AIR CLEANER 1 Page : 46

56 Sheet : B3-EXHAUST SYSTEM Page : 47

57 B3-EXHAUST SYSTEM Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D MUFFLER ASSEMBLY VERTICAL-FT80 1 UPTO T D MUFFLER ASSEMBLY VERTICAL ELLIPTICAL 1 FROM T D BOLT M10x1.50x30-6G HEX HEAD 2 3 D GASKET MUFFLER 1 4 D WASHER M10 SPRING LOCK 2 5 D NUT M10x HEX 2 6 D ELBOW EXHAUST MANIFOLD FT80 (TIER II) 1 Page : 48

58 Sheet : B5-FUEL SYSTEM Page : 49

59 B5-FUEL SYSTEM Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D TANK ASSEMBLY FUEL PLASTIC (FT80 SIMPSON ENGINE) 1 2 D CAP ASSEMBLY FUEL TANK 1 3 D FLANGE ASSEMBLY FUEL TANK FT D GASKET FUEL TANK NECK FT D BOLT M4x0.7x D CLAMP ASSEMBLY FUEL TUBE 2 7 D HOSE FUEL LEAK OFF D HOSE FUEL TANK TO FILTER 2 8 D TUBE ENGINE OVERFLOW D TUBE ENGINE OVERFLOW 1 9 D NUT M10x HEX 4 10 D WASHER M10 FLAT 4 11 D BOLT 5/16"-18x0.88" HEX HEAD 2 12 D WASHER 5/16" FLAT 4 13 D NUT 5/16"-24 HEX 2 14 D BRACKET TANK HOLDING 1 15 D BOLT 5/16"-18x0.625" HEX HEAD 2 16 D WASHER 5/16" FLAT 2 17 D WASHER 5/16" LOCK EXTERNAL TOOTH 2 18 D NUT 5/16"-18 HEX 2 19 D BELT FUEL TANK HOLDING 2 20 D BRACKET FUEL TANK SHIELD 1 21 D BOLT M10x1.50x25-6G HEX HEAD 6 22 D WASHER M10 FLAT 6 23 D WASHER M10 SPRING LOCK 4 24 D NUT M10x HEX 4 25 D SCREW #10-24x1.25" HEX HEAD 1 26 D SCREW 1/4"-28x1.50" PAN HEAD 1 27 D WASHER 1/4" FLAT 2 28 D COCK ASSEMBLY FUEL CONTROL 1 29 D TUBE ASSEMBLY FUEL COCK ASSEMBLY TO FILTER 1 UPTO T D TUBE ASSEMBLY FUEL COCK ASSEMBLY TO FILTER 1 FROM T D SHIELD BRACKET FUEL TANK 1 32 D FLOAT ASSEMBLY FUEL TANK 1 33 D GASKET FUEL TANK SENDER 1 34 D WASHER FUEL TANK FLOAT 5 35 D SCREW #10-32x0.625" HEX HEAD 5 35a D CLIP FUEL TANK SENSOR WIRE 1 36 D BOLT HEX HEAD PIPE UNION 1 37 D WASHER FIP LEAK OFF TUBE (TYPE 603) 2 UPTO T FROM T UPTO T FROM T D SPACER FUEL TANK MOUNTING LOWER 1 NI, 39 D CLAMP OVERFLOW TUBE (SPRING BAND-12 DIA) 4 NI,FROM T D CLAMP HOSE FUEL COCK (LIGHT DUTY- 20 DIA) 2 NI,FROM T D HOSE FILTER TO FUEL TANK 1 NI,FROM T NI, Page : 50

60 Sheet : A-3 B12-THROTTLE AND ACCELRATOR CONTROL Page : 51

61 B12-THROTTLE AND ACCELRATOR CONTROL Sheet : A-3 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D KNOB 1 2 D LEVER ASSEMBLY HAND THROTTLE 1 3 D GROMMET HAND THROTTLE CONTROL LEVER 1 4 D ARM HAND THROTTLE CONTROL 1 5 D BOLT M8x1.25x HEX HEAD 2 6 D NUT M8x HEX 2 7 D WASHER 3/8" FLAT 2 8 D PLATE ASSEMBLY THROTTLE CONTROL 1 9 D DISC THROTTLE CONTROL 2 10 D PLATE ASSEMBLY THROTTLE CONTROL POWER STEERING 1 11 D SPRING GOVERNOR MANUAL CONTROL LEVER 1 12 D WASHER 3/8" FLAT 1 13 D NUT 3/8"-24 HEX 1 14 D PIN CLEVIS 2 15 D PIN 1/16"x0.50" COTTER 2 16 D CABLE HAND THROTTLE 1 17 D BRACKET CABLE HOLDER FRONT 1 18 D CLIP HAND THROTTLE CABLE HOLDER FRONT 1 19 D BRACKET CABLE HOLDER REAR 1 20 D BRACKET CABLE HOLDER FRONT 1 21 D ACTUATOR CABLE AND ROD 1 22 D NUT M6x HEX 2 23 D WASHER M6 FLAT 2 24 D ROD FIP TO ACCELERATOR CONTROL 1 25 D PIN 1/16"x0.50" COTTER 1 26 D SPRING THROTTLE CONTROL FT D BRACKET AND PAD ASSEMBLY FOOT ACCELERATOR 1 27a D SPRING ACCELERATOR PAD RETAINING 1 28 D PIN 3/16"x0.8125" SPRING 3 29 D BRACKET ACCELRATOR ROD GUIDE TO FIP END 1 30 D BOLT 1/4"-28x0.62" HEX HEAD 2 31 D WASHER 1/4" FLAT 2 32 D NUT 1/4"-28 HEX 2 33 D ARM ACCELERATOR CONTROL 1 34 D CABLE FOOT THROTTLE 1 35 D BOLT M10x1.50x25-6G HEX HEAD 1 36 D NUT M10x HEX 1 37 D CLIP CABLE HOLDER REAR 1 38 D CLIP HAND THROTTLE CABLE HOLDER FRONT 1 39 D BRACKET FOOT THROTTLE CABLE SUPPORT 1 40 D WASHER M12 FLAT 1 41 D SCREW M12x1.75x HEX HEAD 1 42 D BRACKET PAD AND ARM ASSEMBLY FOOT ACCELERATOR 1 NI, 43 D LOCK THROTTLE LEVER 1 NI, Page : 52

62 Sheet : C1-RADIATOR Page : 53

63 C1-RADIATOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D RADIATOR ASSEMBLY 1 2 D TAP ASSEMBLY RADIATOR DRAIN 1 NSS-1 3 D CAP ASSEMBLY RADIATOR PRESSURE 1 4 D HOSE WATER PUMP TO RADIATOR INLET FT D CLAMP ASSEMBLY RADIATOR HOSE UPPER 2 6 D HOSE RADIATOR LOWER 1 7 D CLAMP RADIATOR HOSE LOWER 2 8 D HOSE WATER PUMP TO RADIATOR OUTLET FT80 1 NSS-1 9 D SCREW AND LOCK WASHER ASSEMBLY #8-32x3/8" 6 10 D WASHER #8 FLAT 6 11 D INSULATOR RADIATOR SUPPORT 2 12 D NUT 7/16"-14 NYLOCK 2 NSS-1 13 D BOLT 7/16"-14x3.50" ROUND HEAD 2 NSS-1 Page : 54

64 Model : F Sheet : D1-FRONT WHEEL ASSEMBLY Page : 55

65 Model : F D1-FRONT WHEEL ASSEMBLY Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D WHL ASSY FRONT W/O PRIMER 2 2 D SEAL FRONT AXLE HUB 2 3 D BRG ASSY FRONT WHL INNER 2 4 D GREASE NIPPLE 1/2"-27 STRAIGHT FITTING 2 5 D BOLT FRONT WHL HUB 12 6 D BRG ASSY FRONT WHL OUTER 2 7 D NUT FRONT WHL BOLT 12 8 D WASHER FRONT HUB BRG RETAINER 2 9 D NUT 1"-12 SLOTTED HEX 2 10 D PIN 5/32"x1.75" COTTER 2 11 D CAP HUB GREASE 2 12 D HUB FRONT WHL 2 13 D BUSH FRONT WHL HUB 2 Page : 56

66 Model : F Sheet : A-1 D2-FRONT AXLE AND STEERING PARTS Page : 57

67 Model : F D2-FRONT AXLE AND STEERING PARTS Sheet : A-1 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D SPINDLE ASSEMBLY FRONT AXLE RH 1 2 D SPINDLE ASSEMBLY FRONT AXLE LH 1 3 D SUPPORT FRONT AXLE 1 UPTO T D SUPPORT FRONT AXLE (FT80) 1 FROM T D BRACKET FRONT AXLE TRUNION 1 5 D BRACKET FRONT AXLE TRUNION REAR 1 6 D BOLT TRUNION BRACKET MOUNTING 2 7 D PLUG AND NUT ASSEMBLY TRUNION REAR 1 8 D CIRCLIP TRUNION REAR 1 9 D AXLE FRONT LH 1 10 D AXLE FRONT RH 1 11 D AXLE FRONT CENTRE 1 12 D ARM STEERING SPINDLE FRONT AXLE 2 13 D BUSH FRONT AXLE SUPPORT 1 14 D BUSH BRACKET FRONT AXLE TRUNION 1 15 D WASHER FRONT AXLE THRUST REAR 1 16 D WASHER FRONT AXLE THRUST FRONT 1 17 D PLUG FRONT AXLE TRUNION POWER STEERING 1 18 D SHIM FRONT AXLE CENTRE POWER STEERING (0.015") AR 19 D SHIM FRONT AXLE CENTRE POWER STEERING (0.005") AR 20 D SHIM FRONT AXLE CENTRE POWER STEERING (0.005") AR 21 D CIRCLIP TRUNION POWER STEERING 1 22 D WASHER 1/2" FLAT 4 23 D BOLT 5/16"-18x0.625" HEX HEAD 4 24 D BOLT 5/8"-11x4.50" HEX HEAD 4 25 D NUT 5/8"-11 HEX 4 26 D SPACER FRONT AXLE 4 27 D BUSHING FRONT AXLE 2 28 D BUSHING FRONT WHEEL SPINDLE PIN LOWER 2 29 D COVER SEAL DUST UPPER 2 30 D SPACER FRONT WHEEL SPINDLE 2 31 D SEAL O RING FRONT SPINDLE 2 32 D SEAL ASSEMBLY LOWER FRONT AXLE SPINDLE 2 33 D BEARING SPINDLE FRONT AXLE (51108) 2 34 D SEAL FRONT AXLE SPINDLE UPPER 2 35 D COVER FRONT AXLE SPINDLE SEAL DUST UPPER 2 36 D SEAL SPINDLE FRONT AXLE UPPER 2 37 D KEY 1/4"x7/8" WOODRUFF 2 38 D BOLT 7/16"-14x2.25" HEX HEAD 2 39 D NUT 7/16"-14HEX 2 40 D GREASE NIPPLE 1/2"-27 STRAIGHT FITTING 2 41 D BOLT 3/4"-10x4.00" HEX HEAD 4 42 D NUT 3/4"-10 HEX 4 43 D CYLINDER ASSEMBLY POWER STEERING 1 44 D END ASSEMBLY CYLINDER POWER STEERING 2 45 D NUT M6x HEX 2 46 D WASHER M6 FLAT 2 47 D SCREW M6x1.00x HEX HEAD 2 48 D NUT M18x1.50 LOCK 2 49 D RING RETAINING 4 Page : 58

68 Model : F Sheet : A-1 D2-FRONT AXLE AND STEERING PARTS Page : 59

69 Model : F D2-FRONT AXLE AND STEERING PARTS Sheet : A-1 ITEM PART NO. DESCRIPTION QTY REMARKS No. 50 D CAP STEERING DRAG LINK END DUST 4 51 D LINK ASSEMBLY STEERING DRAG 1 52 D PLUG DUST FRONT SUPPORT 1 53 D ADOPTER FRONT AXLE FT D BOLT M16x2.0x D BOLT M16x2.0x D BOLT M16x2.0x D NUT M16x HEX 4 58 D WASHER M16 SPRING LOCK 8 59 D BOLT M16x2.00x130 HEAX HEAD 2 60 D NUT 3/4"-10 HEX 2 NI, 61 D BOLT 3/4"-10x4.00" HEX HEAD 2 NI, 62 D COVER DUST 3/4" 24 NI, 63 D COVER DUST 7/16" 6 NI, Page : 60

70 Model : F Sheet : D4-PUMP HYDRAULIC / STEERING AND MOTOR Page : 61

71 Model : F D4-PUMP HYDRAULIC / STEERING AND MOTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D PUMP ASSEMBLY HYDRAULIC LIFT OIL (FT80US) 1 2 D SEAL O RING 0.103"x0.937" 1 UPTO T D SEAL O RING 0.103"x0.875" 1 FROM T D SEAL O RING 0.070"x0.656" 1 UPTO T D SEAL O RING 0.087"x0.644" 7 FROM T D BOLT M8x1.25x HEX HEAD 8 5 D WASHER M8 SPRING LOCK 8 6 D TUBE ASSEMBLY STEERING PUMP SUCTION 1 UPTO T D TUBE ASSEMBLY STEERING PUMP SUCTION 1 FROM T D CLAMP ASSEMBLY RADIATOR HOSE UPPER 2 8 D HOSE HYDRAULIC LIFT PUMP INLET TUBE 1 9 D TUBE ASSEMBLY EXTENSION STEERING FILTER INLET TO STEERING PUMP 1 10 D SEAL O RING 0.139"x1.125" 4 11 D BRACKET ASSEMBLY STEERING PUMP FILTER MOUNTING 1 11A D BOLT M8x1.25x45 SOCKET HEAD 4 12 D ADAPTER HYDRAULIC OIL FILTER 1 13 D FILTER ASSEMBLY HYDRAULIC LIFT OIL INTAKE 1 UPTO T D FILTER ASSEMBLY HYDRAULIC LIFT OIL 2 FROM T D TUBE EXTENSION ASSEMBLY HOUSING TO STEERING FILTER 1 15 D ELBOW HYDRAULIC TUBE INLET 1 16 D TUBE ASSEMBLY EXTENSION STEERING PUMP TO STEERING UNIT 1 UPTO T D TUBE ASSEMBLY EXTENSION STEERING PUMP TO STEERING UNIT 1 FROM T D TUBE ASSEMBLY EXTENSION TO STEERING UNIT 1 18 D CONNECTER 1/2" FLX 3/4"-16 STRAIGHT THREAD 2 19 D ADAPTOR 3/4" POWER STEERING 2 20 D TUBE ASSEMBLY LEFT TURN POWER STEERING FT D TUBE ASSEMBLY RIGHT TURN POWER STEERING FT D BRACKET TUBING POWER STEERING 1 23 D CLAMP ASSEMBLY TUBING POWER STEERING 2 24 D CLAMP ASSEMBLY TUBING POWER STEERING 2 25 D BRACKET STEERING HOSE 1 26 D HOSE ASSEMBLY POWER STEERING CYLINDER 2 27 D TUBE ASSEMBLY HYDRAULIC FILTER TO HYDRAULIC PUMP 1 UPTO T D TUBE ASSEMBLY HYDRAULIC FILTER TO HYDRAULIC PUMP 1 FROM T D BRACKET ASSEMBLY HYDRAULIC PUMP FILTER MOUNTING 1 29 D ADOPTER HYDRAULIC OIL FILTER 1 30 D TUBE ASSEMBLY HYDRAULIC FILTER INLET 1 31 D CLAMP RADIATOR HOSE UPPER 2 32 D HOSE HYDRAULIC LIFT OIL 1 33 D TUBE EXTENSION ASSEMBLY HOUSING TO HYDRAULIC FILTER 1 34 D TUBE ASSEMBLY OIL DELIVERY HYDRAULIC PUMP TO TAP OFF 1 UPTO T D TUBE ASSEMBLY OIL DELIVERY HYDRAULIC PUMP TO TAP OFF 1 FROM T D TUBE ASSEMBLY HYDRAULIC TAP OFF 1 36 D TUBE ASSEMBLY TAP OFF-CDS 1 37 D TUBE ASSEMBLY SPOOL VALVE INLET-CDS 1 38 D WHEEL ASSEMBLY POWER STEERING 1 39 D CAP STEERING WHEEL 1 40 D NUT NYLOCK STEERING WHEEL RETAINING 1 41 D STEERING MOTOR (O N TYPE) 1 42 D BRACKET ASSEMBLY POWER STEERING MOUNTING 1 Page : 62

72 Model : F Sheet : D4-PUMP HYDRAULIC / STEERING AND MOTOR Page : 63

73 Model : F D4-PUMP HYDRAULIC / STEERING AND MOTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 43 D BRACKET STEERING MOUNTING EXTENSION 1 44 D BOLT M14x2.0x D WASHER M14 SPRING LOCK 4 46 D BOLT 1/2"-13x1.75" HEX HEAD 4 47 D WASHER 1/2" FLAT 4 48 D COLUMN ASSEMBLY POWER STEERING 1 49 D SEAL STEERING COLUMN DUST 1 50 D COOLER ASSEMBLY HYDRAULIC OIL 1 51 D BOLT 3/8"-16x0.75" HEX HEAD 2 52 D WASHER 3/8" FLAT 2 53 D NUT 3/8"-16 HEX 2 54 D HOSE TRANSMISSION OIL COOLER 1 54A D HOSE TRANSMISSION OIL COOLER RETURN 1 55 D TUBE ASSY RETURN TO COOLER FT80-CDS 1 56 D TUBE ASSY RETURN TO HOUSING FT80-CDS 1 57 D BRACKET TUBING POWER STEERING 2 58 D PLATE TUBING POWER STEERING 2 59 D PLATE 3 60 D PAD TUBING POWER STEERING 3 61 D BOLT M6x1.00x35-6G HEX HEAD 6 62 D CONNECTOR 2 NI 63 D ELBOW SPOOL VALVE 1 NI 65 D NUT 9/16"-18 HEX 2 66 D BRACKET HOSE TO OIL SUMP 1 67 D ADAPTOR 9/16"-18 HIGH PRESSURE TUBE FITTING 2 Page : 64

74 Model : F Sheet : D4-PUMP HYDRAULIC / STEERING AND MOTOR Page : 65

75 Model : F D4-PUMP HYDRAULIC / STEERING AND MOTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D PUMP ASSEMBLY HYDRAULIC LIFT OIL (FT80US) 1 2 D SEAL O RING 0.103"x0.937" 1 UPTO T D SEAL O RING 0.103"x0.875" 1 FROM T D SEAL O RING 0.070"x0.656" 1 UPTO T D SEAL O RING 0.087"x0.644" 7 FROM T D BOLT M8x1.25x HEX HEAD 8 5 D WASHER M8 SPRING LOCK 8 6 D TUBE ASSEMBLY STEERING PUMP SUCTION 1 UPTO T D TUBE ASSEMBLY STEERING PUMP SUCTION 1 FROM T D CLAMP ASSEMBLY RADIATOR HOSE UPPER 2 8 D HOSE HYDRAULIC LIFT PUMP INLET TUBE 1 9 D TUBE ASSEMBLY EXTENSION STEERING FILTER INLET TO STEERING PUMP 1 10 D SEAL O RING 0.139"x1.125" 4 11 D BRACKET ASSEMBLY STEERING PUMP FILTER MOUNTING 1 11A D BOLT M8x1.25x45 SOCKET HEAD 4 12 D ADAPTER HYDRAULIC OIL FILTER 1 13 D FILTER ASSEMBLY HYDRAULIC LIFT OIL INTAKE 1 UPTO T D FILTER ASSEMBLY HYDRAULIC LIFT OIL 2 FROM T D TUBE EXTENSION ASSEMBLY HOUSING TO STEERING FILTER 1 15 D ELBOW HYDRAULIC TUBE INLET 1 16 D TUBE ASSEMBLY EXTENSION STEERING PUMP TO STEERING UNIT 1 UPTO T D TUBE ASSEMBLY EXTENSION STEERING PUMP TO STEERING UNIT 1 FROM T D TUBE ASSEMBLY EXTENSION TO STEERING UNIT 1 18 D CONNECTER 1/2" FLX 3/4"-16 STRAIGHT THREAD 2 19 D ADAPTOR 3/4" POWER STEERING 2 20 D TUBE ASSEMBLY LEFT TURN POWER STEERING FT D TUBE ASSEMBLY RIGHT TURN POWER STEERING FT D BRACKET TUBING POWER STEERING 1 23 D CLAMP ASSEMBLY TUBING POWER STEERING 2 24 D CLAMP ASSEMBLY TUBING POWER STEERING 2 25 D BRACKET STEERING HOSE 1 26 D HOSE ASSEMBLY POWER STEERING CYLINDER 2 27 D TUBE ASSEMBLY HYDRAULIC FILTER TO HYDRAULIC PUMP 1 UPTO T D TUBE ASSEMBLY HYDRAULIC FILTER TO HYDRAULIC PUMP 1 FROM T D BRACKET ASSEMBLY HYDRAULIC PUMP FILTER MOUNTING 1 29 D ADOPTER HYDRAULIC OIL FILTER 1 30 D TUBE ASSEMBLY HYDRAULIC FILTER INLET 1 31 D CLAMP RADIATOR HOSE UPPER 2 32 D HOSE HYDRAULIC LIFT OIL 1 33 D TUBE EXTENSION ASSEMBLY HOUSING TO HYDRAULIC FILTER 1 34 D TUBE ASSEMBLY OIL DELIVERY HYDRAULIC PUMP TO TAP OFF 1 UPTO T D TUBE ASSEMBLY OIL DELIVERY HYDRAULIC PUMP TO TAP OFF 1 FROM T D TUBE ASSEMBLY HYDRAULIC TAP OFF 1 36 D TUBE ASSEMBLY TAP OFF-CDS 1 37 D TUBE ASSEMBLY SPOOL VALVE INLET-CDS 1 38 D WHEEL ASSEMBLY POWER STEERING 1 39 D CAP STEERING WHEEL 1 40 D NUT NYLOCK STEERING WHEEL RETAINING 1 41 D STEERING MOTOR (O N TYPE) 1 42 D BRACKET ASSEMBLY POWER STEERING MOUNTING 1 Page : 66

76 Model : F Sheet : D4-PUMP HYDRAULIC / STEERING AND MOTOR Page : 67

77 Model : F D4-PUMP HYDRAULIC / STEERING AND MOTOR Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 43 D BRACKET STEERING MOUNTING EXTENSION 1 44 D BOLT M14x2.0x D WASHER M14 SPRING LOCK 4 46 D BOLT 1/2"-13x1.75" HEX HEAD 4 47 D WASHER 1/2" FLAT 4 48 D COLUMN ASSEMBLY POWER STEERING 1 49 D SEAL STEERING COLUMN DUST 1 50 D COOLER ASSEMBLY HYDRAULIC OIL 1 51 D BOLT 3/8"-16x0.75" HEX HEAD 2 52 D WASHER 3/8" FLAT 2 53 D NUT 3/8"-16 HEX 2 54 D HOSE TRANSMISSION OIL COOLER 1 54A D HOSE TRANSMISSION OIL COOLER RETURN 1 55 D TUBE ASSY RETURN TO COOLER FT80-CDS 1 56 D TUBE ASSY RETURN TO HOUSING FT80-CDS 1 57 D BRACKET TUBING POWER STEERING 2 58 D PLATE TUBING POWER STEERING 2 59 D PLATE 3 60 D PAD TUBING POWER STEERING 3 61 D BOLT M6x1.00x35-6G HEX HEAD 6 62 D CONNECTOR 2 NI 63 D ELBOW SPOOL VALVE 1 NI 64 D ELBOW FT70/80DT 2 NI 65 D TUBE ASSY POWER STEERING 1 Page : 68

78 Sheet : E2-CLUTCH HOUSING Page : 69

79 E2-CLUTCH HOUSING Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BUSH CL RELEASE CONTROL SHAFT 4 2 D HSG ASSY CL 1 3 D BOLT M14x2.00x25-6G HEX HEAD LOCK 5 4 D BOLT M16x2.00x D PLUG CUP 2 6 D PIN DOWEL 2 7 D BOLT M14x2.00x45-6G HEX HEAD 8 8 D BUSH CL PDL 2 9 D GASKET CL HSG TO TRANSMISSION 1 10 D BOLT M12x1.75x D BOLT M12x1.75x D BOLT M12x1.75x D BOLT M12x1.75x75 4 Page : 70

80 Sheet : E3-CLUTCH INNER CONTROLS Page : 71

81 E3-CLUTCH INNER CONTROLS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BUSH CLUTCH RETURN PTO 4 2 D FORK 1 3 D LEVER 1 4 D PIN 8x35 SPRING 4 5 D SEAL O RING CLUTCH RELEASE SHAFT 3 6 D SHAFT AND LEVER ASSEMBLY PTO CLUTCH RELEASE 1 7 D SPRING 1 8 D BRACKET SPRING RETAINING 1 9 D BOLT M8x30 HEX HEAD 4 10 D SLEEVE PTO 1 11 D SLEEVE 1 12 D BEARING 1 13 D SLEEVE 1 14 D BEARING 1 15 D LEVER 1 16 D FORK CLUTCH 1 17 D SHAFT AND LEVER ASSEMBLY CLUTCH RELEASE( CIL ) 1 18 D SPRING 4 19 D RETAINER CLUTCH RELEASE 1 20 D BEARING RS1(SKF) 1 Page : 72

82 Sheet : E4-CLUTCH OUTER CONTROLS Page : 73

83 E4-CLUTCH OUTER CONTROLS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BOLT M8x1.25x HEX HEAD 2 2 D PEDAL ASSEMBLY CLUTCH 1 2A D BUSH CLUTCH PEDAL 1 2B D SPACER CLUTCH PEDAL FT D PAD PEDAL 1 4 D SPRING CLUTCH PEDAL RETAINING FT D PIN 10x27.5 CLEVIS 2 6 D PIN 1/8"x0.75" COTTER 2 7 D ROD AND CLEVIS ASSEMBLY CLUTCH RELEASE 1 8 D SHAFT AND LEVER ASSEMBLY CLUTCH RELEASE( CIL ) 1 9 D ROD FORWARD REVERSE LOCK 1 10 D NUT M10x1.50 HEX 2 11 D CLEVIS 10x47.62 ADJUSTABLE 1 12 D PIN 10x27.5 CLEVIS 2 13 D PIN 3.2x25.0 COTTER 2 14 D HUB AND LEVER ASSEMBLY FORWARD REVERSE 1 15 D WASHER THRUST 1 16 D CIRCLIP A15x0.90 SB 1 17 D SPRING CLUTCH PEDAL RETAINING FT D BRACKET ASSEMBLY PIVOT 1 19 D WASHER 1/2" SPRING LOCK 2 20 D SCREW M12x1.75x HEX HEAD 2 21 D GREASE NIPPLE 1/4"-28 STRAIGHT FITTING 1 22 D LEVER 1 23 D BRACKET CLUTCH PEDAL SPRING PIVOT REAR 1 24 D WASHER 3/8" FLAT 1 Page : 74

84 Sheet : E5-PTO CLUTCH OUTER CONTROL Page : 75

85 E5-PTO CLUTCH OUTER CONTROL Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BOLT M6x1.0x20-6G HEX HEAD 3 2 D WASHER M6 FLAT 3 3 D NUT M6x HEX 3 4 D LEVER ASSEMBLY PTO CLUTCH 1 5 D ROD CLEVIS ASSEMBLY PTO 1 6 D WASHER BRAKE PEDAL CROSS SHAFT THRUST 1 7 D RING CLUCH AND BRAKE CROSS SHAFT LOCK 1 8 D PIN 1/8"x0.75" COTTER 5 9 D PIN 3/8"x1.14" CLEVIS 5 10 D HUB LEVER ASSEMBLY 1 11 D SLEEVE PTO CLUTCH 1 11a D BUSH 1 12 D PIN PTO CLUTCH 1 13 D BUSH 1 14 D WASHER THRUST 1 15 D CIRCLIP A15x0.90 SB 1 16 D LINK ASSEMBLY PARKING BRAKE 1 17 D CLEVIS 10x47.62 ADJUSTABLE 1 Page : 76

86 Sheet : E6-CLUTCH ASSEMBLY Page : 77

87 E6-CLUTCH ASSEMBLY Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D CLUTCH ASSEMBLY DUAL 1 2 D PLATE ASSEMBLY FRICTION DISC 1 3 D PLATE 1 4 D WASHER BELLEVILLE 1 5 D PIN 3 6 D PLATE 1 7 D DISC CLUTCH MAIN DRIVE 1 8 D HOUSING 1 9 D NUT 3 10 D PIN SPRING 6 11 D NUT 3 12 D KIT LEVER (CARRARO) 1 13 D KIT LEVER (CARRARO) 1 14 D BOLT M10x1.50x60-6G HEX HEAD 6 15 D WASHER M10 SPRING LOCK 6 16 D FLY WHEEL ASSEMBLY 1 NI, 17 D BEARING CLUTCH PILOT 1 NI, 18 D RETAINER FLYWHEEL MOUNTING BOLT 3 NI, 19 D BOLT 1/2"-20x1.375" 6 NI, Page : 78

88 Sheet : E7-CLUTCH SHAFTS Page : 79

89 E7-CLUTCH SHAFTS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D SEAL OIL 1 2 D BUSH 1 3 D SHAFT 1 4 D BRG RS1(SKF) 1 5 D SHAFT 1 Page : 80

90 Sheet : F1-HOUSING GEAR BOX Page : 81

91 F1-HOUSING GEAR BOX Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D HSG TRANSMISSION 1 2 D PLUG D D PLUG D D PLUG D D PLUG D D SEAL O RING 1 7 D CVR 1 8 D BOLT M8x1.25x HEX HEAD 7 9 D PLUG 1 10 D ORING 1 11 D CVR 1 12 D PLUG 1 13 D PLUG D D PLUG M24X1.5 1 NI, 15 D PLUG D D PLUG D D CVR 1 18 D BOLT M12x35 HEX HEAD 4 19 D PLUG D D PLUG D11 10 Page : 82

92 Sheet : F2-LEVERS COVER Page : 83

93 F2-LEVERS COVER Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D SCREW M8X D CVR 1 3 D SEAL O RING 2 4 D LEVER SUPPORT 1 5 D SCREW M8X D BOLT M10x1.50x25-6G HEX HEAD 8 7 D PLUG 1 8 D CVR 1 9 D PIN 2 10 D PIN 2 11 D CVR 1 12 D BOLT M6X12 4 Page : 84

94 Sheet : F3-TRANSMISSION OUTER CONTROL Page : 85

95 F3-TRANSMISSION OUTER CONTROL Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BOOTH 1 2 D CLAMP HOSE 1 3 D RING SNAP D D SHIM 26x165x1 5 5 D SPRING 1 6 D LEVER 2 7 D INNER ROD 4 8 D ROD INNER 4 9 D PIN 1 10 D PIN 6X25 COTTER 4 11 D LEVER INNER 2 12 D KNOB GEAR SHIFT 2 UPTO T A D KNOB GEAR SHIFT FORWARD REVERSE 1 FROM T B D KNOB GEAR SHIFT HIGH LOW MEDIUM 1 FROM T D NUT M10x1.00 HEX 1 14 D LEVER AND HUB ASSEMBLY TRANSMISSION 1 15 D LEVER AND HUB ASSEMBLY GEAR SHIFT 1 16 D PIN 6x25 SPRING 2 17 D BOOT TRANSMISSION LEVER 1 UPTO T D BOOT TRANSMISSION LEVER COVER 1 FROM T Page : 86

96 Sheet : A-1 F4-REVERSE OUTER CONTROL Page : 87

97 F4-REVERSE OUTER CONTROL Sheet : A-1 ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D KNOB GEAR SHIFT D KNOB GEAR SHIFT MAIN 1 FROM T D NUT M10x1.00 HEX 1 3 D HANDLE FORWARD REVERSE GEAR SHIFTER 1 UPTO T D HANDLE FORWARD REVERSE GEAR SHIFTER 1 FROM T D PIN 6x30 SPRING 5 UPTO T D PIN 1/4"x1.00" SPRING DOWEL COMBINATION TYPE 3 FROM T D GROMMET SHAFT FORWARD REVERSE CABLE 1 UPTO T D GROMMET HANDLE FORWARD REVERSE 1 FROM T D RETAINER SHAFT GEAR SHIFT 2 7 D BUSH 4 FROM T D ADAPTER TUBE FORWARD REVERSE 4 9 D SHAFT FORWARD REVERSE LH 1 UPTO T D BOLT M10x1.50x40-6G HEX HEAD 2 11 D WASHER M10 SPRING LOCK 2 12 D SPACER 1 13 D LEVER FORWARD REVERSE SHAFT RH 2 14 D BRACKET AND TUBE ASSEMBLY FORWARD REVERSE RH 1 15 D SHAFT FORWARD REVERSE RH FT D SUPPORT BRACKET AND TUBE ASSEMBLY RH 1 17 D WASHER M10 SPRING LOCK 1 18 D BOLT M10x1.50x30-6G HEX HEAD 1 19 D CLEVIS 3/8" 2 20 D ROD ASSEMBLY BRAKE CONTROL 1 21 D NUT 3/8-24 HEX 1 22 D PIN 3/8"x1.14" CLEVIS 2 23 D PIN 1/8"x0.75" COTTER 2 24 D BALL JOINT 1 25 D NUT 3/8-24 HEX 2 26 D ROD FORWARD REVERSE GEAR SHIFTER RH 1 27 D CLEVIS FORWARD REVERSE GEAR 1 28 D PIN FRONT LEVER 1 29 D PIN 1/8"x1.00" COTTER 1 30 D WASHER M10 FLAT 1 31 D HUB AND LEVER ASSEMBLY FORWARD REVERSE 1 32 D BRACKET AND TUBE ASSEMBLY 1 33 D WASHER 3/8" FLAT 2 34 D ROD AND CLEVIS ASSEMBLY BRAKE CONTROL 1 Page : 88

98 Sheet : F5-GEAR BOX INNER CONTROLS Page : 89

99 F5-GEAR BOX INNER CONTROLS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BOLT 2 2 D WASHER 2 3 D FORK D PIN LOCK 1 5 D ROD 1 6 D BLOCK 1 7 D PIN 2 8 D FORK D PLUG D D BLOCK 1 11 D ROD 1 12 D GRUB SVREW M12X D NUT M D SPRING 2 15 D BALL 2 Page : 90

100 Sheet : F6-REDUCER INNER CONTROLS Page : 91

101 F6-REDUCER INNER CONTROLS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D BOLT 2 2 D WASHER 2 3 D FORK 1 4 D FORK 1 5 D NUT M D GRUB SVREW M12X D SPRING 2 8 D BALL 2 9 D ROD 1 10 D PIN LOCK 1 11 D PIN 2 12 D PLUG D D BLOCK 1 14 D BLOCK 1 15 D ROD 1 Page : 92

102 Sheet : F7-REVERSE INNER CONTROLS Page : 93

103 F7-REVERSE INNER CONTROLS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D SENSOR 1 2 D WASHER 1 3 D PIN D9X D BALL 2 5 D NUT M D GRUB SVREW M12X D SPRING 1 8 D ROD 1 9 D FORK 1 10 D LEVER AND HUB ASSEMBLY FORWARD REVERSE RH 1 11 D SPLIT PIN 1 12 D SEAL OIL 1 13 D SPRING 1 14 D WASHER 1 15 D LEVER 1 16 D BOLT 1 17 D PLUG D D WASHER 1 Page : 94

104 Sheet : F8-PRIMARY SHAFT, GEARS Page : 95

105 F8-PRIMARY SHAFT, GEARS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D RING SNAP 1 2 D SHIM 005MM AR 2 D SHIM 1.0MM AR 2 D SHIM 3.0MM AR 3 D BRG 3 4 D SHAFT PRIMARY 1 5 D KIT SYNCHRONIZER 1 6 D RING 2 NSS-5 7 D SLEEVE 1 NSS AA HUB 1 9 D KIT SPRING (CIL) 3 10 D SPRING 3 NSS-9 11 D PAD 3 NSS-9 12 D BALL 3 NSS-9 13 D SHIM 5.0 MM 3 14 D BRG 2 15 D GR Z= D SHIM 5.0 MM AR 16 D SHIM 3.0MM AR 16 D SHIM 1.0MM AR 17 D SEAL OIL 1 Page : 96

106 Sheet : F9-SECONDARY SHAFT, GEARS Page : 97

107 F9-SECONDARY SHAFT, GEARS Sheet : ITEM PART NO. DESCRIPTION QTY REMARKS No. 1 D GR Z= D SPACER 1 3 D BRG 1 4 D SHAFT SECONDARY Z= D BUSH 1 6 D BRG NEEDLE ROLLER (BY TENS) 19 7 D WASHER THRUST 1 8 D KIT SYNCHRONIZER 1 9 D RING 2 NSS-8 10 D RING 4 NSS-8 11 D SLEEVE 2 NSS AA HUB 1 13 D KIT SPRING (CIL) 6 14 D SPRING 6 NSS D PAD 6 NSS D BALL 6 NSS D GR Z= D SPACER 1 19 D GR Z= AA HUB 1 21 D KIT SYNCHRONIZER 1 22 D BRG 1 23 D GR Z=28/ D RING SNAP 1 25 D BRG 1 26 D SPACER 1 27 D BRG 1 28 D SHIM 01MM AR 28 D SHIM 03MM AR 28 D SHIM 05MM AR Page : 98