TRANSFER ASSY (VF4AM)
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1 ASSY (VF4AM) 313 ASSY (VF4AM) COMPONENTS ATF Level Gauge Transmission Oil Filler Tube Subassy Propeller Shaft Assy 12 (122, 9) ORing Oil Cooler Inlet Tube No.1 and Oil Cooler Outlet Tube No.1 34 (346, 25) 24 (240, 17) x 5 24 (240, 17) Transfer Assy Transfer Case Lower Protector 5 (50, 43 in. lbf) Automatic Transmission Assy 48 (490, 35) Manifold Stay 40 (408, 30) Exhaust Pipe 62 (630, 46) Manifold Stay No.2 40 (408, 30) 62 (630, 46) x 6 48 (490, 35) Exhaust Pipe 71 (720, 53) x 3 Starter Assy Front Crossmember SubAssy No.3 Front Suspension Member Bracket RH 12 (122, 9) 18 (184, 13) 25 (255, 18) Transmission Control Cable Transmission Control Cable Bracket No.1 Propeller Shaft Assy Front Engine Mounting Insulator Rear No.1 65 (663, 48) 18 (184, 13) 72 (734, 53) Engine Under Cover Assy Rear 33 (336, 24) Engine Under Cover SubAssy No.1 N m (kgf cm, ft lbf) : Specified torque Nonreusable part Front Suspension Member Bracket LH 33 (336, 24) F
2 314 ASSY (VF4AM) Case Plug 18.6 (190, 14) 18 (185, 13) Case Cover SubAssy Low Planetary Ring Gear Compression Spring Head Pin Front Bearing Retainer SubAssy Breather Oil Deflector 11.5 (119, 8) x 5 Transfer Front Case Oil Seal Oil Seal Input Shaft SubAssy Ball Spacer 118 (1,200, 87) Oil Seal Input Gear Stopper Companion Flange SubAssy Low Planetary Gear Assy Front Needle Roller Bearing Thrust Bearing Race No.1 Low Planetary Gear Bearing 7.5 (80, 66 in.lbf) ORing 7.5 (80, 66 in.lbf) Planetary Carr Washer Oil Pump Gear Magnet Oil Separator SubAssy N m (kgf cm, ft lbf) : Specified torque Nonreusable part Precoated part Oil Pump Body SubAssy 7.5 (80, 66 in.lbf) F
3 ASSY (VF4AM) (200, 15) Gear Shift Fork No.1 Actuator Assy Gear Shift Fork No.2 20 (200, 15) x 12 Rear SubAssy 24 (245, 18) No.2 Stopper Shift Shaft Clamp 28 (285, 21) 37 (380, 27) No.1 Plug (Filler Plug) 37 (380, 27) No.1 Plug (Drain Plug) High And Low Clutch Sleeve Front Drive Chain Driven Sprocket SubAssy No.2 Stopper Shift Shaft x 5 Transfer Case Rear Shift Shaft Stopper 19 (195, 14) Front Drive Shift Fork Shaft Roller Shift InterLock Pin 12 (120, 9) 118 (1,200, 87) Oil Seal N m (kgf cm, ft lbf) : Specified torque Nonreusable part Precoated part Collar Output Washer Oil Seal Companion Flange SubAssy Extension Housing SubAssy Rear F
4 316 ASSY (VF4AM) Input Shaft SubAssy: Seal Ring No.1 Input Shaft Nonreusable part F43496 Driven Sprocket SubAssy: Input Gear Radial Ball Bearing Driven Sprocket Bearing Driven Sprocket Nonreusable part F
5 ASSY (VF4AM) 317 Low Planetary Gear SubAssy: Low Planetary Gear Input Shaft Bearing Low Planetary Gear Spline Piece Low Planetary Gear Bearing Nonreusable part F
6 318 ASSY (VF4AM) Rear SubAssy: Rear Radial Ball Bearing Spacer No.1 Drive Sprocket SubAssy Drive Sprocket Bearing Plate Washer Plate Washer Rear Synchronizer Ring Front Drive Clutch Sleeve Front Needle Roller Bearing Synchromesh Shifting Key Spring Synchromesh Shifting Key Clutch Hub Center Differential Case Ball Spacer No.2 Nonreusable part F
PARTIAL ENGINE ASSY (2TR FE)
COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER
REMOVAL TF REMOVE TRANSFER INDICATOR SWITCH (a) Remove the switches and gaskets. HINT: Indicator switch:
20 NO. 1 NO. 2 F043499 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag
PARTIAL ENGINE ASSY (2ZZ GE)
COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy
REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.
AUTOMATIC TRANSMISSION / TRANS REPLACEMENT 1. REMOVE HOOD SUBASSY 2. REMOVE BATTERY 3. REMOVE WINDSHIELD WIPER LINK ASSY (See page 666) 4. REMOVE FRONT PANEL ASSY (See page 2610) 5. REMOVE CYLINDER HEAD
PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque
ENGINE MECHANICAL 1417 COMPONENTS 141FP01 Radiator Grille Front Bumper Cover Engine Under Cover RH Engine Under Cover LH A79361 962 1418 ENGINE MECHANICAL Heater Outlet Water Hose 7.0 (71, 62 in. lbf)
FRONT AXLE HUB SUB-ASSY LH
3038 DRIVE SHAFT / PROPELLER SHAFT REPLACEMENT HINT: COMPONENTS: SEE PAGE 304 Replace the RH side by the same procedures with LH side. 1. REMOVE FRONT WHEEL 300OI02 2. REMOVE FRONT AXLE HUB LH NUT (a)
OVERHAUL. 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance.
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A 1 SERVICE SPECIFICATIONS
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1. General Description
1. General Description A: SPECIFICATIONS 1. Type Transmission gear ratio Front reduction gear Rear reduction gear 2. TRANSMISSION GEAR OIL Recommended oil Final Transfer 5-forward speeds with synchromesh
REPLACEMENT. 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FAN AND GENERATOR V BELT (See page 14 4)
5540 550JH01 REPLACEMENT HINT: COMPONENTS: See page 5539 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 5511) SST 0711058060 (0711758080, 0711758090, 0711778050, 0711788060, 0711788070, 0711788080)
REPLACEMENT HINT: 11. REMOVE V RIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and V ribbed belt tensioner.
14142 REPLACEMENT HINT: ENGINE MECHANICAL Refer to CAMSHAFT (RH BANK) or CAMSHAFT (LH BANK) for the replacement procedure of the No.2 chain (see page 14157 or 14175). 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
1. General Description
1. General Description A: SPECIFICATION 1. MANUAL TRANSMISSION AND FRONT DIFFERENTIAL Type Transmission gear ratio Front reduction gear Rear reduction gear Front differential Center differential Final
OVERHAUL. 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance.
41135 OVERHAUL 4108901 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance. 0.10 0.40 mm (0.0039 0.0157 in.) C68252 2. INSPECT 2ND GEAR THRUST CLEARANCE
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REPLACEMENT 1. REMOVE FRONT WHEEL
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1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.
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