Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.

Transcription

1 ENGINEERING COMPANY INC. Winthrop Road, Chester, Connecticut 0 Phone: (0) 0 Fax: (0) 0 Internet: Sales autosale@whelen.com Canadian Sales autocan@whelen.com Customer Service custserv@whelen.com Installation Guide: Delta Independence Lightbar (0/ Function) Safety First This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage. Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures. Automotive: Lightbars If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also deburr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes. If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro, clean the mounting surface with a 0/0 mix of isopropyl alcohol and water and dry thoroughly. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle. For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE () battery post. If this product uses a remote device to activate or control this product, make sure that this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition. Do not attempt to activate or control this device in a hazardous driving situation. This product contains either strobe light(s), halogen light(s), highintensity LEDs or a combination of these lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result. Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product. It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS! For warranty information regarding this product, visit 00 Whelen Engineering Company Inc. Form No.J (000) Page

2 IMPORTANT! The lightbar should be located a minimum of " from any radio antennas! Permanent :. Locate the mounting foot and locking plate included with your lightbar. If not already present, install the locking plate onto the mounting foot using the supplied set screws. This plate should be centered from side to side on the mounting foot. Standard Foot. Flip lightbar upsidedown to expose bottom of extrusion and place mounting foot onto extrusion.. Rotate the mounting foot 0 in a counterclockwise direction. Make sure that the edges of the foot swing into position under the extrusion mounting lip.. Repeat procedure for remaining foot and return lightbar to its right sideup position.. Position the lightbar onto the vehicle roof in the desired mounting location. One often selected location is directly above the Bpillars. This area is the strongest part of the roof. Refer to your lightbar manual for your lightbars cable exit location, to be sure that the lightbar is facing the proper direction.. Adjust the two mounting feet outwards as close to the edge of the roof as possible. Make sure that both mounting feet are in full contact with the roof (See below). There should be no less than / clearance between the roof and the lightbar at their closest point. When the mounting feet are in the proper position, lightly tighten the allen head set screws.. Turn the lightbar upside down and firmly tighten all of the set screws from step ( or per side).. Note that on the adjustable foot, use the hole in the pad as a guide to drill the two holes into the mounting foot at the locations shown. Nut Washer Pad. Place the lightbar in its final mounting position on the vehicle and mark the mounting hole locations off onto the mounting surface. Remove lightbar and drill the mounting holes. 0. Place the lightbar back onto the vehicle lined up with the mounting holes and secure the mounting feet to the vehicle using the supplied hardware. Bolt Pad Washer Nut Adjustable Foot IMPORTANT: For strap mounting, be sure you have the right sized lightbar for your vehicle. The bar should be approximately the same /" MIN. CLEARANCE width as the vehicle roof. If too large or small it will not mount properly and may come loose during driving. NOTE: Unless otherwise specified, the lightbar mounting feet must be sitting as close to the edge of the roof as possible. They must also be in full contact with the roof and not be hanging off the edge. Slide Bolt (Permanent):. Position the slide bolt mounting plates onto the bottom of the lightbar extrusion. These plates rotate into position the same way as the mounting foot. Position the plates as far outward as possible (if a rd mounting plate is used, it should be positioned under the center of the lightbar).. Secure the plates to the extrusion using the set screws provided.. Position the lightbar onto the vehicle and mark the mounting bolt locations. Drill the necessary mounting holes using an appropriately sized drill bit sized for a / bolt. Strap :. Locate the mounting foot, mounting plate and tinnerman plate included with your lightbar. If not already present, install the mounting plate onto the mounting foot. When properly positioned, this plate is centered from sidetoside on the mounting foot.. Flip the lightbar upsidedown to expose the bottom of the extrusion and place the mounting foot onto the extrusion.. Rotate the mounting foot 0 in a counterclockwise direction. Make sure that the edges of the mounting foot swing into position under the extrusion mounting lip. Install a tinnerman plate onto the extrusion in the same manner.. Repeat this procedure for the remaining mounting foot and tinnerman plate and return the lightbar to its right sideup position.. Position the lightbar onto the vehicle roof in the desired mounting location. One often selected location is directly above the Bpillars. This area is the strongest part of the roof. Refer to your lightbar manual for cable exit location, to be sure that the lightbar is facing the proper direction.. Adjust the two mounting feet outwards so that they are as close to the edge of the roof as possible. Both mounting feet must be in full contact with the roof. Be sure that there is no less than / clearance between the roof and the lightbar at their closest point. When the mounting feet are in their proper position, lightly tighten the mounting foot allen head set screws.. Return the lightbar to an upsidedown position. Slide each tinnerman plate outwards until it is fully engaged with its corresponding mounting foot. With the mounting feet and tinnerman plates in their proper positions firmly tighten all of the set screws ( or per side). Flip the lightbar right sideup and return it to its mounting position. Page

3 . When both mounting feet are in their proper position, lightly tighten the allen head set screws.. Return the lightbar to an upside down position. Slide each anchor plate outwards until it is fully engaged with its corresponding mounting foot. With the mounting foot and anchor plate in their proper positions firmly tighten all of the set screws ( or per side). Flip the lightbar right sideup and return it to its mounting position. 0.Open both drivers side doors. In the area directly below the mounting foot, carefully pull the drivers side weatherstrip away from the vehicle. Remove enough so that the area where the mounting strap will be secured to the vehicle is exposed. Repeat for passenger side..insert the mounting strap through the mounting foot. Be sure that the strap fits flush against the area where it will be secured onto the vehicle. Insert the tension bolt through the mounting strap and into the anchor plate and secure it with the tinnerman nut. Tighten slightly with a long shafted, Phillips screwdriver. Repeat procedure for passenger side.. If your mounting strap has mounting holes in the end, use these holes as a template to drill holes through the strap and into the vehicle and secure it with sheet metal screws. Repeat passenger side..firmly tighten the tension bolts to secure the lightbar to the vehicle. NOTE: Model MKAJ is an adjustable mounting foot. On this model you may loosen the screws on the rear of the foot and adjust the angle of the lightbar. This feature can be used if the angle of the roof is not level with the road. IMPORTANT: To adjust the leveling screws you must use a torque wrench set at to 0 ft. lbs. Standard Foot / Model MKEZ Adjustable Foot / Model MKAJ Tension Bolt Screw Strap Tinnerman Tighten screws with torque wrench set at to 0 in/lbs Tension Bolt Strap Locking Tinnerman Screw Lock Washer Nut Pad Foot Adjustment screws Foot Pad " Foot SHEET METAL SCREWS METAL SCREW BOLT STRAP MOUNTING FOOT EXTENSION NUT SPLIT LOCK WASHER TINNERMAN NUT FOOT ANCHOR PLATE VEHICLE ROOF slides into lightbar extrusion SET SCREW NOTE: The mounting straps are made to fit the contours of individual NOTE: vehicles. The strap shown here is for example only. The strap NOTE: for your vehicle may look different. Installation: If your lightbar has a mounting foot, it will assemble differently than the standard mounting foot. It also uses an extension to compensate for the extra height. Follow these illustrations for assembly. to the lightbar is the same. Page

4 Routing the Cables:. To protect the headliner from damage caused by drilling the cable access hole through the vehicle roof, lower the headliner before drilling to allow a to distance between roof and headliner. For lightbars with cables exiting the Driver side of the extrusion FRONT For lightbars with cables exiting the Passenger side of the extrusion Control Cable: Route the cable towards a highcurrent switch panel such as the Whelen model PCC0. Note: The use of switches with an insufficient current rating will cause switch failure! Switches with a current rating of less than 0 amps should not be used. For proper operation The ground cable (BLACK) must be connected to the vehicle s chassis ground. WARNING! All customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least % of the maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT! Drill cable access hole in an area appropriate for your lightbar (see Warning). WARNING! There is a roof support member that spans the distance between the driver s and passenger s side. DO NOT DRILL THROUGH THIS MEMBER! Adjust the location until the hole can be drilled without contacting this support member. Refer to Safety First on Page for important precautionary information.. Using a hole saw, drill the cable access hole.. Use a round file to deburr the edges of the cable access hole and insert a grommet (customer supplied) into the hole.. Insert the cables through the cable access hole into the vehicle. Use RTV silicone to weatherproof the access hole after the cables are pulled completely into the vehicle.. Route the cables one at a time to your power source. It is left to the installation technician s discretion where to run the cables, as vehicles will vary. Color GREEN GRN/WHT WHITE/BLK WHITE YELLOW BLUE RED/WHITE RED RED/BLACK WHT/VIO To Chassis Ground Control Cable Function Oscillators Front Flashers TakeDown Drivers Alley Passenger Alley Rear Flashers Outer Inner Center ScanLock Amps. Amps. Amps. Amps. Amps. Amps Amps Amps Amps Amps NOTE: If dual, lower level MR lightheads are used, their control lines must be fused at Amps. Lower Level Upper Level Misc. Route cable to customer supplied switch box. ScanLock (whiteviolet) With the desired lighthead activated: TO CHANGE PATTERNS: To cycle forward to the next available pattern apply + volts to the WHITEVIOLET wire for less than second and release. To cycle back to the previous pattern apply + volts to the WHITEVIOLET wire for more than second and release. TO CHANGE THE DEFAULT PATTERN: When the desired pattern is displayed, allow it to run for more than seconds. The lighthead will now display this pattern when initially activated. TO RESTORE THE FACTORY DEFAULT PATTERN: Turn power to the lighthead off. While applying + volts to the WHITEVIOLET wire, turn power to the lighthead on. The factory default pattern is now displayed. Use a Normally Open Momentary Switch for ScanLock operation. Flash Patterns:. SignalAlert Alternates with. SignalAlert & Simultaneous. SignalAlert Cycles of A & Cycles of B. CometFlash Alternates with. CometFlash & Simultaneous. CometFlash Cycles of A & Cycles of B. DoubleFlash Alternates with IMPORTANT WARNING!. DoubleFlash & Simultaneous. DoubleFlash Cycles of A and Cycles of B 0. SingleFlash Alternates with. SingleFlash & Simultaneous. SingleFlash Cycles of A and Cycles of B. SteadyFlash & Steady / & Single Flash. Steady,, & Steady CAUTION! DO NOT LOOK DIRECTLY AT THESE LED S WHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT! IMPORTANT! Before returning this vehicle to active service, visually confirm the proper operation of this product, as well as all vehicle components/equipment. CONTROL CABLE: A control cable with all available options for the DELTA is shown for reference. Not all options are available in all lightbars. For the wire I.D. of your lightbar, refer to the list included with the lightbar. You will have either a 0 or conductor cable. VIOLET Optional amps WHITE/YELLOW..... Optional amps BLACK/WHITE Optional amps BLUE/ORANGE..... Optional amps BLUE/BLACK Optional amps BLUE/WHITE Optional amps GREEN/BLACK..... Optional amps Page WHITE/VIOLET ScanLock amp WHITE/BLACK amps GREEN/WHITE Optional amps WHITE Drivers Side amps YELLOW Passengers Side amps BLUE Optional amps RED Inner Rotators amps RED/WHITE Outer Rotators amps RED/BLACK Center Rotators amps GREEN Oscillating Rotators amps NOTE: For 00 Series LED flashers, LR Alley lights or LR takedowns, use a amp fuse.

5 Available Configurations: UPPER LEVEL UPPER LEVEL CORNER UPPER LEVEL UPPER LEVEL DUAL CENTER LOWER LEVEL LOWER LEVEL CORNER LOWER LEVEL CORNER DUAL / CENTER OSC OSC ROTATOR ASSEMBLY MIRROR: DIAMOND 00 SERIES LIGHTHEAD MIRROR: FLAT 00 SERIES LIGHTHEAD TIR LIGHTHEAD OSCILLATOR ASSEMBLIES LOWER LEVEL CONFIGURATIONS SINGLE / CENTER UPPER LEVEL CONFIGURATION OSC CORNER CONFIGURATION OSC SINGLE CENTER DUAL CENTER CORNER CONFIGURATION CORNER CONFIGURATION CORNER CONFIGURATION Options: options shown are available for the Delta lightbar, assembly and parts. FOR REFERENCE LOWER LEVEL: 00 SERIES HALOGEN FLASHER QTY QTY ITEM PART NUMBER PART DESCRIPTION DELTA ADD 00 HALOGEN FLASHER DELTA ADD 00 HALOGEN FLASHERS 000 ELEC CH FLASHER DELTA RETAINER LIGHTHEAD MTG / DELTA 000 FILLER PANEL / 00 SERIES 00 00A 00B 00C 00G 00R HARNESS FLASHER / DELTA SERIES 00 HALOGEN/ WIRE / POS AMP/AMB 00 HALOGEN / WIRE / POS AMP/BLU 00 HALOGEN / WIRE / POS AMP/CLR 00 HALOGEN / WIRE / POS AMP/GRN 00 HALOGEN / WIRE/ POS AMP/RED UPPER LEVEL: ROTATOR OPTIONS QTY QTY QTY QTY QTY QTY DELTA / STD. ROTATOR / CTR. DELTA / STD ROTATOR INBD. 000 DELTA / STD ROT. / CT R / with MIRROR 00 DELTA / STD ROT. / MIRROR / DUAL CTR 000 DELTA / HI ROTATOR / CTR 000 DELTA / HI ROTATOR INBOARD 000 DELTA HI ROT. with MIRRORS DUAL CTR 000 DELTA HI ROT. with MIRRORS DUAL CTR 0000 ROTATING REFLECTOR 0H 000 ROTATING REFLECTOR H 0C0J SCREW GROMMET / # # FASTEX SCREW / x / PPHSMS / 0 SS RIVET / POP AVEX MIRROR / CTR. MNT. ROT. / DELTA 0 DELTA ADD 00 SERIES LED FLASHER LINEAR FLASHER LINEAR FLASHERS ELEC CH FLASHER DELTA RETAINER LIGHTHEAD MTG FILLER PANEL / 00 SERIES MTG. BRKT. / 00 SERIES 0 00C0JSCREW GRMT./# # FASTX SCREW / x /" PPHSMS x /" PPHSMS / 0 SS HARNESS FLASHER / DELTA HARNESS UPPER LED ADAPT. 00 LIN LED SPLIT / AMBAMB 00 LIN LED SPLIT / BLUBLU 00 LIN LED SPLIT / CLRCLR 00 LIN LED SPLIT / GRNGRN LIN LED SPLIT / REDRED 0 Page UPPER LEVEL: HALOGEN FLASHER HALOGEN FLASHER HALOGEN FLASHERS 000 ELEC CH FLASHER DELTA 0000 REFLECT. 00 SERIES HALO RETAINER LIGHTHEAD MTG 0000 MTG. BRCKT 00 SERIES 000 FILLER PANEL / 00 SERIES 0 0C0J GROMMET # # FASTEX 00 SCREW / x/"pphsms 000 SCREW / x /" PPHSMS / 0 SS 00 HARNESS FLASHER / DELTA 0 S LENS / AMB 00 OPTIC / SEAL S LENS / BLU 00 OPTIC / SEAL S LENS / CLR 00 OPTIC / SEAL S LENS / GRN 00 OPTIC / SEAL S LENS / RED 00 OPTIC / SEAL

6 R LOWER LEVEL: OSCILLATORS QTY ITEM PART NUMBER DESCRIPTION C0J DELTA / ADD OSCILLATORS ASS'Y / OSCILLATOR DRIVER 0000 ASS'Y / OSCILLATOR PASSENGER SCREW GROMMET / # # FASTEX SCREW / x /" PPHSMS / 0 SS ASS'Y / HARNESS TAKEDOWN LIGHT / DELTA LOWER LEVEL: 00 SERIES MM FLASHERS OPT DELTA ADD 00 MM LED FLASHERS ASS'Y / ELEC CH FLASHER DELTA ASS'Y / RETAINER LIGHTHEAD MTG / DELTA FILLER PANEL / 00 SERIES 00 ASS'Y / HARNESS FLASHER / DELTA SERIES 00A SUB ASSY / 00 LED STEADY / AMB POS. AMP 00A 00A 00AC DELTA LIGHTBAR / Available Options (continued) OPT DELTA ADD 00 MM LED FLASHER SUB ASSY / 00 LED STEADY / BLU POS. AMP SUB ASSY / 00 LED STEADY / RED POS. AMP SUB ASSY / 00 LED STEADY / CLR POS. AMP LOWER LEVEL: MR ALLEY LIGHTS or TAKE DOWN 00 DELTAADD MR ALLEY LIGHTS DELTA ADD MR TAKE DOWN LIGHT DELTA ADD MR TAKE DOWN LIGHTS ASSY / RETAINER LIGHTHEAD MTG / DELTA 0000 SUB ASSY / SINGLE MR / DELTA SERIES 000 ASSY / HARNESS TAKE DOWN LIGHT / DELTA LOWER LEVEL: 00 SERIES TAKE DOWN 000 DELTA ADD HALOGEN TAKE DOWN LIGHT 000 DELTA ADD HALOGEN TAKE DOWN LIGHTS LOWER LEVEL: 00 SERIES ALLEY LIGHTS QTY ITEM PART NUMBER DESCRIPTION 000 DELTAADD HALOGEN ALLEY LT.'S RETAINER LT. HEAD MTG / DELTA 00C 00 HALO. /WIRE/POSAMPCLR 00 HARNESS ALLEY LIGHT / DELTA ASSY / RETAINER LIGHTHEAD MTG / DELTA SUB ASSY / 00 HALO REFL / LAMP / POS AMP ASSY / HARNESS TAKEDOWN LIGHT / DELTA 0 LOWER LEVEL: MR ALLEY & TIR LED LOWER LEVEL: TIR LEDS (For use with Delta Oscillators only) 0 QTY ITEM PART NUMBER DESCRIPTION 00 DELTA: ADD 00 HALOGEN FLASHER 000 ELEC CH FLASHER DELTA RETAINER LIGHTHEAD MTG / DELTA 000 FILLER PANEL / 00 SERIES HARNESS FLASHER / DELTA SERIES HARNESS ALLEY LIGHT / DELTA SERIES SUB ASY / MR/AMB TIR LED / DELTA SUB ASY / MR/BLU TIR LED / DELTA 000 SUB ASY / MR/CLR TIR LED / DELTA 000 SUB ASY / MR/GRN TIR LED / DELTA SUB ASY / MR / RED TIR LED / DELTA QTY ITEM PART NUMBER DESCRIPTION 00 DELTA: TIR LED LOWER LEVEL 000 ELEC CH FLASHER / FILLER PANEL RETAINER LT. HEAD MOUNTING DELTA BRACKET / MOUNTING TIR / DELTA BRACKET / MOUNTING PDM 000 FILLER PANEL / 00 SERIES 00 FLANGE / SURFACE MT. / TIR LTHD. 0C0J SCREW GROMET / # # FASTEX 00 SCREW / x /" PPHSMS / 0 SS 000 SCREW / x /" PPHSMS / 0 SS SCREW / x /" PPHSMS / 0 SS 00 HARNESS FLASHER / DELTA SERIES 00 TIR LED LTHD / STEADY AMB / AMP 00 TIR LED LTHD / STEADY BLU / AMP 00 TIR LED LTHD / STEADY CLR / AMP 00 TIR LED LTHD / STEADY GRN / AMP 00 TIR LED LTHD / STEADY RED / AMP 0 Page LOWER LEVEL: 00 SERIES TIR LED FLASHER ADD 00 TIR LED FLASHER ADD 00 TIR LED FLASHERS 000 ELEC CH FLASHER DELTA RETAINER LT. HEAD MTG / DELTA FILLER PANEL / 00 SERIES HARNESS FLASHER / DELTA SERIES 00B0 S. ASY / 00 TIR LTBR MT / STDY AMB 00B0 S. ASY / 00 TIR LTBR MT / STDY BLU 00B0 S. ASY / 00 TIR LTBR MT / STDY CLR 00B0 S. ASY / 00 TIR LTBR MT / STDY RED LENS / CLR OPTIC LED 0 00 SERIES SCREW /x/pphplasti / SS

7 DELTA LIGHTBAR / Available Options (continued) LOWER LEVEL: TIR LED TRAFFIC ADVISOR QTY QTY DELTA / OPT LIGHT TIR LED TRAFFIC ADVISOR DELTA / OPT LIGHT TIR LED TRAFFIC ADVISOR DELTA / OPT LIGHT TIR LED TRAFFIC ADVISOR 00 DELTA / OPT LIGHT TIR LED TRAFFIC ADVISOR AA ASSY /TACTRLA CONTROL HEAD ASSY / 00 SERIES TIR LED AMBER / AMBER ASSY / RETAINER LIGHTHEAD MTG / DELTA 0000 HOUSING / POS SOCKET / COMM MATE N LOK 00 HOUSING / POS PIN MOTOT MT ASSY / CABLE /C 0 GA. 0' / DELTA SERIES 00 ASSY / CABLE ADAPTER CNTRL HD / SWITCH GND LOWER LEVEL: MM LED TRAFFIC ADVISOR QTY QTY AA DELTA / OPT LIGHT MM LED TRAFFIC ADVISOR DELTA / OPT LIGHT MM LED TRAFFIC ADVISOR DELTA / OPT LIGHT MM LED TRAFFIC ADVISOR DELTA / OPT LIGHT MM LED TRAFFIC ADVISOR ASSY / TRAFFIC ADV CTR L HEAD / LED TACTLD SUB ASSY / 00 LED / STEADY MAX AMB/AMB ASSY / RETAINER LIGHTHEAD MTG / DELTA HOUSING / POS SOCKET / COMM MATE N LOK HOUSING / POS PIN MOTOT MT ASSY / CABLE /C 0 GA. 0' / DELTA SERIES ASSY / CABLE ADAPTER CNTRL HD / SWITCH GND 0 0 LOWER LEVEL: TRAFFIC ADVISOR: ADD HALOGEN QTY QTY A DELTA / OPT LIGHT HALOGEN TRAFFIC ADVISOR DELTA / OPT LIGHT HALOGEN TRAFFIC ADVISOR DELTA / OPT LIGHT HALOGEN TRAFFIC ADVISOR DELTA / OPT LIGHT HALOGEN TRAFFIC ADVISOR ASSY / TACTRLA CONTROL HEAD ASSY / 00 HALOGEN / WIRE / POS AMP/AMBER ASSY / RETAINER LIGHTHEAD MTG / DELTA HOUSING / POS SOCKET / COMM MATE N LOK HOUSING / POS PIN MOTOT MT ASSY / CABLE /C 0 GA. 0' / DELTA SERIES ASSY / CABLE ADAPTER CNTRL HD / SWITCH GND DELTA / LR SINGLE OR DUAL NOTE: LIGHT TA SHOWN DELTA ADD LR TAKE DOWN LIGHTS DELTAADD LR ALLEY LIGHTS 0000 BRACKET / MTG LR ALLEY DELTA ASS'Y / RETAINER LIGHTHEAD MTG / DELTA 0C0J SCREW GROMMET / # # FASTEX 00B0 SUB ASY / DUAL LR DELTA LOWER LEVEL 00B0 SUB ASY / SINGLE LR DELTA LOWER LEVEL 000 "Y" HARNESS INTERIOR BAR SCREW / X / PPHMS SEMS with IT LOCK SCREW / x / PPH PLASTI / SS SCREW / X / PPHMS SS HARNESS TAKEDOWN LIGHT / DELTA HARNESS ALLEY LIGHT / DELTA 0000 MTG BRACKET PDM with LR Page

8 R Servicing your Lightbar: This section covers the removal and installation of the components of your lightbar for repair or replacement purposes. All options plug into the distribution module which is mounted on the base extrusion on the lower level. The sockets on the distribution module are labeled for easy identification. Dome: o m e : The domes are held on by x/" phillips pan head metal screws Removal: Remove the dome mounting screws and Pull dome(s) off. Installation: Place dome on lightbar base making sure it sits properly. Secure dome(s) with supplied X / Inch metal screws.. Rotator:. Install the grommets into into the the lightbar lightbar inside inside. cover to to which which the rotator the will rotator mount. will mount.. Secure the front of the rotator by slipping its base. over the bosses protruding from from the inside the inside RUBBER. cover. SSecure the therear rear to the to grommets the grommets you you BUMPER. installed using the supplied sheet metal screws.. The rotatorplugs plugs into into the distribution the distribution board board. on the lower level. INSIDE COVER X /" PPHSMS 0 SS RUBBER BUMPER X /" PPHSMS 0 SS GROMMET Lower Upper GROMMET BOSSES B A S E EXTRUSION Secure bracket to extrusion using supplied sheet metal screws Dome NOTE: If you need to remove the oscillator from the lightbar you must remount it in the exact same position. X /" PPHSMS 0 / SS INSIDE COVER R E A R BRACKET 00 Series Lighthead Remove protective backing from tape before mounting Series: S e r i e s :. Slide lighthead into retainer and remove backing from double sided tape on bottom.. Insert tabs on back of retainer into slots in lightbar base. Press down so tape will stick.. Reinstall upper cover. The tabs on top of the lighthead will fit into slots in the cover. NOTE: A 00 Series LED is shown. MR, 00 Series MM, 00 Series HALOGEN 00 SERIES TIR, LR's and Flashers mount the same.. Oscillator: The oscillator mounts directly to two fastex grommets inserted into the extrusion. Insert retainers tabs into slots in the base Lighthead slides into slots in retainer Connect to other MR Connector plugs into distribution module on lower level. To power distribution board bracket Series: Series:. Install grommets into. the mounting bracket &. into the inside cover. of the lightbar.. Secure lighthead to to. mounting bracket using. lighthead lens screws.. Secure bracket (with (with. lighthead) to base cover. using supplied sheet sheet. metal screws. and plug. Fastex grommet Secure bracket to fastex grommets installed into base. Flasher 00 Series Lighthead Flasher: Same as 00 Series X / PPHMS Oscillator (Top View) The oscillator does not use a mounting bracket. BASE EXTRUSION Hook bracket over extrusion. here. Insert grommets into extrusion B A S E EXTRUSION FRONT BRACKET MR TIR. MR / TIR:. Secure lighthead to front bracket. using lighthead lens screws.. Insert fastex grommets into extrusion.. Place lighthead/bracket onto extrusion.. Slip rear bracket over extrusion and. secure with sheet metal screws. Page B A S E EXTRUSION LR LR Alley: Slide bracket into extrusion. screws to secure.

9 FRONT OF LIGHTBAR Page

10 QTY QTY QTY QTY QTY QTY QTY QTY STD ROT / DELTA IND. LIGHTBAR 0000 STD ROT / DELTA IND. LIGHTBAR STD ROT / DELTA IND. LIGHTBAR STD ROT / DELTA IND. LIGHTBAR STD ROT / DELTA IND. LIGHTBAR 000 HI ROT / DELTA IND. LIGHTBAR 000 HI ROT / DELTA IND. LIGHTBAR 000 HI ROT / DELTA IND. LIGHTBAR 000 HI ROT / DELTA IND. LIGHTBAR 000 HI ROT / DELTA IND. LIGHTBAR 0 BASE / EXTRUSION MACHINED/DELTA." 0 BASE / EXTRUSION MACHINEDDELTA.00" B BASE / EXTRUSION MACHINEDDELTA." BASE / EXTRUSION MACHINEDDELTA.0" BASE / EXTRUSION MACHINEDDELTA." GROMET / SPECIAL /. THERMOPLASTIC RUBBER PLUG / VENT.0 HOLE DIA BLACK/HEYCO GASKET / EXTRUSION DELTA SERIES / 00' ROLL BOLT / 0 X /" CARRIAGE / STAINLESS STEEL DIVIDER with GASKET JOB 0 DELTA ELEC. HC PDM DELTA BRACKET / MOUNTING PDM ASSYS / DELTA SERIES HOUSING / POS / A / BLACK / POWERPOLE LENS BASE CLEAR CORNER MODULEDELTA LENS BASE CLEAR DUALCENTER DELTA LENS BASE CLEAR SINGLECENTER DELTA 0 N0000M WIRE / GA 0' BLACK / CONTACT ASS'Y / CABLE 0/C COMPOSITE 0' SCREW / 0 X " PPHMS / NS CABLE CLAMP /"D /" W/.0 MTG HOLE BLK / NS 00 NUT / 0 CAD PLATED WHIZ / NS V0000 HOUSING / POS PLUG / UNIVERSAL MATE N LOK / NS 0000 PANEL / WIRE MANAGEMENT / DELTA LIGHTBAR 000 ASS'Y / HARNESS IOC ROTLED / DELTA SERIES 000 COVER / INSIDE CORNER BLACK / DELTA SERIES 0000 COVER / INSIDE CENTER SINGLE / DELTA SERIES 000 COVER / INSIDE CENTER DUAL / DELTA SERIES 0C0J SCREW GROMMET #/# FASTEX ASS'Y / ROTATING REFL 0H DELTA SERIES 000 ASS'Y / ROTATING REFL H DELTA SERIES 0000 BUMPER, GROMMET STYLE RUBBER / BLACK 000 SCREW / X / PPHSMS / 0 SS 0P0 ASS'Y / MIRROR PASSENGER SIDE / DELTA SERIES 0D0 ASS'Y / MIRROR DRIVER SIDE / DELTA SERIES 0 DOME / RED CORNER MODULE 0 DOME / GREEN CORNER MODULE 0 DOME / CLEAR CORNER MODULE 0 DOME / BLUE CORNER MODULE 0 0 DOME / AMBER CORNER MODULE DOME / BLACK CTR MODULE SINGLE / DELTA SERIES DOME / RED CTR MODULE SINGLE / DELTA SERIES DOME / GREEN CTR MODULE SINGLE / DELTA SERIES DOME / CLEAR CTR MODULE SINGLE / DELTA SERIES DOME / BLUE CTR MODULE SINGLE / DELTA SERIES DOME / AMBER CTR MODULE SINGLE / DELTA SERIES DOME / BLACK CTR MODULE DUAL / DELTA SERIES DOME / RED CTR MODULE DUAL / DELTA SERIES DOME / GREEN CTR MODULE DUAL / DELTA SERIES DOME / CLEAR CTR MODULE DUAL / DELTA SERIES DOME / BLUE CTR MODULE DUAL / DELTA SERIES DOME / AMBER CTR MODULE DUAL / DELTA SERIES SCREW / X / PPHMS SS / NS LABEL / MNS N DELTA SERIES "HC" MODEL / NS HARNESS / EXTENSION DELTA ROT/LED KIT / M OPTICOM MOUNTING / DELTA / NS KIT / M OPTICOM MOUNTING / with CABLE / DELTA MODEL H OPTICOM EMITTER / NS WASHER / #0 FLAT / STAINLESS NUT / 0 ELASTIC STOP / STAINLESS NS = Not shown or hidden in parts drawing Page 0