REPLACEMENT. 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FAN AND GENERATOR V BELT (See page 14 4)
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1 JH01 REPLACEMENT HINT: COMPONENTS: See page DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 5511) SST ( , , , , , ) I DISCONNECT COOLER REFRIGERANT SUCTION HOSE NO.1 (a) Remove the bolt and disconnect the cooler refrigerant suction hose No.1 from the compressor and magnetic clutch. (b) Remove the Oring from the cooler refrigerant suction hose No.1. Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering. 3. DISCONNECT DISCHARGE HOSE SUBASSY (a) Remove the bolt and disconnect the discharge hose sub assy from the compressor and magnetic clutch. (b) Remove the Oring from the discharge hose subassy. Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering. I REMOVE ENGINE UNDER COVER RH 5. REMOVE FAN AND GENERATOR V BELT (See page 144) 6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (a) Disconnect the connector. (b) Remove the 3 bolts and compressor and magnetic clutch. I REMOVE MAGNET CLUTCH ASSY (a) Place the compressor and magnetic clutch in vise. 2352
2 5541 (b) (c) Using a vise pliers, hold the magnet clutch hub. Remove the bolt, magnet clutch hub and magnet clutch washer. I32422 (e) Using a snap ring expander, remove the snap ring and magnet clutch rotor. Remove the screw, disconnect the connector. E37091 (f) Using a snap ring expander, remove the snap ring and magnet clutch starter. E REMOVE COOLER COMPRESSOR ASSY 9. INSTALL MAGNET CLUTCH ASSY (a) Matching the parts shown in the illustration, install the magnet clutch starter. I
3 5542 (b) (c) Using a snap ring expander, install a new snap ring with the chamfered side facing up. Install the screw, connect the connector. I32461 Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up. (e) Install the magnet clutch washer and magnet clutch hub. Do not change the combination of the magnet clutch washers used before disassembly. I31582 (f) Using a vise pliers, hold the magnet clutch hub and install the bolt. Torque: 18 N m (183 kgf cm, 13 ft lbf) I32423 I INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnet clutch hub. (b) Connect the battery positive lead to the terminal 1 of magnet clutch connector and the negative lead to the earth wire. Turn on and off the magnet clutch and measure the clearance. Standard clearance: mm ( in.) If the measured value is out of the standard range, remove the magnet clutch hub and adjust it with magnet clutch washers. Adjustment shall be performed with 3 or less magnet clutch washers. 2354
4 INSPECT COMPRESSOR OIL (a) When replacing the compressor and magnetic clutch with new one, after gradually removing the refrigerant gas from the service valve, drain the following amount of oil from the new compressor and magnetic clutch before installation. Standard: (Oil capacity inside new compressor and magnetic clutch: cc ( fl. oz.) ) (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed when replacing) When checking the compressor oil level, observe the precautions on the cooler removal/installation. Because compressor oil remains in the pipes of the vehicle, if a new compressor and magnetic clutch is installed without removing some oil inside, the oil amount becomes too much, preventing heat exchange in the refrigerant cycle and causing refrigerant failure. If the remaining oil in the removed compressor and magnetic clutch is too small in volume, check for oil leakage. Be sure to use NDOIL8 for compressor oil. (3) (1) (2) 12. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Install the compressor and magnetic clutch with the 3 bolts. Toque: 29 N m (295 kgf cm, 21 ft lbf) Tighten the bolts in following order shown in the illustration to install the compressor and magnetic clutch. (b) Connect the connector. I INSTALL DISCHARGE HOSE SUBASSY (a) Remove the attached vinyl tape from the hose. (b) Sufficiently apply compressor oil to the new Oring and fit surface of the compressor and magnetic clutch. Compressor oil: NDOIL8 or equivalent (c) Install a Oring to the discharge hose subassy. Install the discharge hose subassy to the compressor and magnetic clutch with the bolt. Torque: 9.8 N m (100 kgf cm, 87 in. lbf) I
5 INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (a) Remove the attached vinyl tape from the hose. (b) Sufficiently apply compressor oil to the new Oring and fit surface of the compressor and magnetic clutch. Compressor oil: NDOIL8 or equivalent (c) Install a Oring to the cooler refrigerant suction hose No.1. Install the cooler refrigerant suction hose No.1 to the compressor and magnetic clutch with the bolt. Torque: 9.8 N m (100 kgf cm, 87 in. lbf) I CHARGE REFRIGERANT (See page 5511) SST ( , , , , , , , ), , Specified amount: g ( oz.) 16. WARM UP ENGINE 17. INSPECT LEAKAGE OF REFRIGERANT (See page 5511) 2356
Compressor HVAC: Service and Repair
Compressor HVAC: Service and Repair Cooler Compressor Assy REPLACEMENT 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,
REMOVAL AC 67. Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD)
67 PRE RUNNER 4WD: REMOVAL 1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page -18) 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 3. REMOVE FRONT WHEEL LH 4. REMOVE NO. 1 ENGINE UNDER COVER
REMOVE FRONT WHEEL RH
518 OVERHAUL POWER STEERING Do not overtighten when using a vise. When installing, coat the parts indicated by the arrows with power steering fluid (see page 517 ). 1. REMOVE FRONT WHEEL RH 2. DRAIN POWER
OVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder.
OVERHAUL Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 40 times. HINT: When a pressure in power supply system is released, reaction force become
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5/21/2018 G 3.3 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning System > Compressor > Repair procedures 2009 Hyundai Sonat
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REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.
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5119 OVERHAUL When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page 5116). 1. INSPECT CENTER FRONT WHEEL 510DA02 2. REMOVE
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