WN501Z Tech Sheet MANDERASPA. Winer Spas. System PN System Model # GS5-WN501Z-RCA-3.0 Software Version # 38 EPN # 2854
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1 W50Z Tech Sheet MADERASPA Winer Spas System P System Model # S5-W50Z-RCA-.0 Software Version # 8 EP # 85 Base PCBA - P 559 PCB S500Z - P 05 Rev B Base Panels VL0 (LCD Lite Duplex) P 509 VL0 (LCD Duplex Digital) P 509 Optional Panels VL00 (Mini bath) P 5 VL0 (MVP0) P 56 VL60 (MVP60) P 565 Template used: 0599_K.pdf // _97_B.pdf 05/8/008 Page 559-0_97_B
2 System Revision History System P EP Date Requested By Changes Made Customer ew system with -phase Customer Heater change, tailpieces, two sizes:.0 " &.5" (page ) Page 559-0_97_B
3 Basic System Features and Functions Power Requirements Requires PCB Rev B. System Outputs Setup (As Manufactured) (Stereo) Optional Devices.0" Tailpieces.5" Additional Options and Spa-only Dolphin Remote J J J0 JA JA J7 J9 J8 0 J7 J8 J J Page J EXT RLY AUX F SE A SE B VAC J 559-0_97_B
4 C Basic System Features and Functions Any time you change a DIP Switch, other than A, you must reset Persistent Memory for your new DIP Switch Settings changes to take effect. If you do not reset Persistent Memory, your system may function improperly. To reset Persistent Memory: Power down by disconnecting power source from spa. Put a jumper across J, covering both pins. (See illustration below) Power up by connecting power source to spa. Wait until is displayed on your panel. Power down again. Remove jumper from J (May also move to cover pin only) Power up again. About Persistent Memory and Time of Day Retention: This system uses memory that doesn t require a battery to store a variety of settings. What we refer to as Persistent Memory stores the filter settings, the set temperature, and the heat mode. Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and S5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to :00 PM when power is restored. Power Up Display Sequence Upon power up, you should see the following on the display: Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, which should match the version of your system. For example, if these three numbers are, that is a VS5SZ at version 8. Displayed next is: (indicating the system is configured for a heater between and 6 kw) or (indicating the system is configured for a heater effectively* between and kw). should appear for all VS models running at 0VAC. should appear for all VS models running at 0VAC, as well as all S models. (*A heater which is rated at kw at 0VAC will function as a kw heater at 0VAC.) will appear to signal the start of Priming Mode. At this point, the power up sequence is complete. Refer to the Reference Card for the VS or S System model of your spa for information about how the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel. J E.D K6 F FUSE.A 50V K W SWITCHBAK TA K W E.D J7/6 S S W7 FUSE 0A 50V K9 J 0 J J7 J8 EXT. RLY J AUX. F J SE. A W W JA JA SE. B J BALBOA ISTRUMETS, IC. -SPD J VS500Z EXT RLY P/ 97 REV D VAC MADE I U.S.A COPYRIHT 005 J on VS5xxZ and VS00 Series Main Board Shown. J on S5xxZ Series is located in approximately the same position. K5 J J0 F J0 FUSE A 50V J8 J6 LIE BLK AC W K VS00 P/ 96_B MADE I U.S.A. 006 PUMP T0.5A 50V EUTRAL HEATER OZOE WHT AC K J9 K5 F J S RST J on VS00/S00 Series Main Board Shown. J RST F5, FA 50V J J J7 SE. A J8 SE. B J8 J0 C J Page 559-0_97_B
5 Wiring Configuration and DIP Settings Setup (As Manufactured) (Stereo) (optional) HIPot Testing ote: Disconnect slip terminal with green wires from prior to performing HiPot test. Failure to disconnect may cause a false failure of the test. Reconnect terminal to after successful completion of HiPot test. DIP switch A9 must be O if Circ Pump is installed. Use X-P CE Expander for Pump With Blower J5 J5 F6, T0A 80V J5 J TB Audio Visual Circ Pump F, T0.A 50V OZOE PUMP Ozone -Spd -Spd P K9 T K6 K Blower OPT. BLWR/PUMP 0VAC J7 J7 0VAC J8 J J J6 JA JA K J7/6 F0A 50V K5 FA 50V J0 Spa Light F F J W BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B W HTR J0 HTR 00.0 kw Heater 0V J must be Jumpered S E.D J J0 0 EXT RLY J7 J8 J AUX F SE A SE B J8 J9 J J VAC J.0kW S50xZ mode WARI: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARI: Persistent Memory (J) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) SSID # A, Test Mode OFF A6, 50 Hz A, Mode changes allowed A7, J7/6, P, TE, LT A8, Degrees C A5, -speed A when P A9 is OFF Panel Button Assignments =J7/6 =Temp =Pump =Light.0kW Heater J A0, High Low Amp mode Panel Button Positions Page 5 S50Z Software J J Memory Reset Wiring Color Key eutral (Common) AC Connections Special AC Connections Line AC Connections 0 Volt Connections Relay Control Wires Board Connector Key Typically Line voltage Typically Line voltage for -speed pumps eutral (Common) round ote flat sides in connector 559-0_97_B
6 DIP Switches and Jumpers Definitions SSID Base Model S50Z DIP Switch Key A Test Mode (normally OFF) A O position: Standard mode only OFF position: Std/Ecn/Sleep mode changes allowed A O position: use Mini Panel * OFF position: use Digital Duplex or Light Duplex panel A Aux Freeze (must be OFF) A5 When A9 is OFF. this switch is ignored and Pump must be a two-speed pump. O position: Two-speed pump OFF position: One-speed pump (A9 must be On and a Circ Pump installed) A6 O position: 50Hz operation OFF position: 60Hz operation A7 O position: Button layout will be: Pump, Light, Temp Down, Temp Up with J7/6 on -button Aux panel ** OFF position: Button layout will be: J7/6, Pump, Temp, Light A8 O position: temperature is displayed in degrees Celsius OFF position: temperature is displayed in degrees Fahrenheit A9 O position: Hour Circ Pump with ºF shut off, Ozone runs with Circ Pump OFF position: no Circ Pump, Ozone runs with Pump -low during filter cycles only A0 O position: heater is disabled while any high-speed pump or blower is running (low amperage mode) OFF position: heater can run while any/all high-speed pumps or blowers are running (high amperage mode) * Panels with button layout are not compatible when either A or A7 is O. ** J panel connector on Main Board must be a 6-pin connector. IR Receiver is not compatible. ote: J7/6 is required. For no J7/6, use S500Z. Jumper Key J If using kw or higher wattage heater, jumper can be set in either position, but may perform better on Pins and. If using.5kw or lower wattage heater, jumper must be set on Pin only. J Factory set. DO OT MOVE. Jumper must be on Pins and for S5xZ/S5xxSZ/S5xxDZ software. Jumper must be on Pins and for S50xZ software. J When jumper is placed on pins during power-up, system will reset persistent memory. Leave on pin only to enable persistent memory feature. WARI: Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components. Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system. Contact if you require additional configuration pages added to this hot sheet. A: OFF Panel Button Positions A A:O A A7: OFF Panel Button Assignments =J7/6 =Pump =Temp =Light A7:O =Pump =Light Page 6 =Temp Down =Temp Up Aux=J7/ _97_B
7 AS MAUFACTURED L Electrical Service Configuration Options Systems with PCB Rev B Only F J K6 K OZOE PUMP K9 F0A 50V J5 J5 F6, T0A 80V FA 50V K5 J0 J5 J ( x 6 Amp or x Amp) F TB 0VAC J7/6 J7 Wires ( Line + eutral + Protective Earth) F, T0.A 50V OPT. BLWR/PUMP J7 T BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B W J8 J6 HTR J0 HTR 00 W K Single Service, T and TT Electrical Systems JA J This option is configured J and shipped as the default. E.D Protective Earth wire (reen/yellow) must be connected to system ground terminal as marked. JA All equipment (pumps, blower, and heater) runs on J8 service line L. J J0 J9 S Systems using only DIP switch (A0) J for heat disable: 0 J7 J8 J For x 6 Amp Service: EXT RLY AUX F SE A SE B VAC J DIP Switch A0 must be O. J For x Amp Service: Set DIP Switch A0 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table such that total system amperage draw never exceeds rated service input. 0VAC OPTIOAL L L J5 J5 F6, T0A 80V J5 J BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B TB W F, T0.A 50V J8 J6 HTR J0 HTR 00 OZOE PUMP W K K9 T K6 K Dual Service, T and K5TT J0Electrical Systems F 0VAC 5 Wires ( J7/6Lines J7+ eutrals + Protective Earth) OPT. BLWR/PUMP J7 J JA JA The heater runs on J service line L, while all other E.D ( x 6 Amp) J8 J J0 Completely remove the white wire from J6 and J. J9 S ote: J and J5 are electrically J identical. The white 0 J7 J8 J wire may be attached to either terminal before removal. EXT RLY AUX F SE A SE B VAC J J F0A 50V FA 50V Protective Earth wire (reen/yellow) must be connected to system ground terminal as marked. equipment, such as pumps and blowers, run on service line L. 0VAC F J Systems using only DIP switch (A0) for heat disable: DIP Switch A0 must be OFF. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table to O positions. Page _97_B
8 OPTIOAL L L L Electrical Service Configuration Options Systems with PCB Rev B Only OZOE PUMP K9 K6 K J5 J5 F6, T0A 80V J5 J BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B TB W F, T0.A 50V J8 J6 HTR J0 HTR 00 W To an optional fuse-protected expansion board. K T -Phase Service, T and K5 J0 TT Electrical Systems F 0VAC J7/6 J7 Protective OPT. BLWR/PUMP Earth wire (reen/yellow) J7 must be connected E.D JA JA Addtional equipment, such as expansion J8 boards, J J0 J9 S Completely remove the white wire J from J6 and J, or J5. 0 J7 J8 J Completely remove the blue wire from J8 and. EXT RLY AUX F SE A SE B VAC J J F0A 50V FA 50V 5 Wires ( Lines + eutral + Protective Earth) to system ground terminal as marked. IMPORTAT - Service J MUST include a neutral wire, with a line to neutral voltage of 0VAC. J The heater runs on service line L. All main-board equipment run on service line L. run on service line L. If an expansion board is installed, black wire must connect to J8 (Line L) only. Systems using only DIP switch (A0) for heat disable: DIP Switch A0 must be OFF. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table to O positions. 0VAC F J OTE: ot all S5xxZ systems can support -Phase. -Phase requires System PCB Rev B. If using an expansion board, the board must have fuse-protection. Page _97_B
9 AS MAUFACTURED L L Electrical Service Configuration Options Systems with PCB Rev B Only OZOE PUMP K9 K6 K J5 J5 F6, T0A 80V J5 J BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B TB W F, T0.A 50V J8 J6 HTR J0 HTR 00 W K K5 J0 Line - Line voltage is 0VAC ( x 6 Amp or x Amp) F 0VAC Wires ( J7/6Lines J7 + Protective Earth) OPT. BLWR/PUMP J7 T J JA JA J All equipment (pumps, blower, and heater) runs on J8 J J0 Systems using only DIP switch (A0) for heat disable: E.D S J DIP Switch A0 0 must J7 be J8 O. J J F0A 50V FA 50V Single Service, IT Electrical System (o eutral) Protective Earth wire (reen/yellow) must be connected to system ground terminal as marked. service line L with L acting as the return. For x 6 Amp Service: For x Amp Service: EXT RLY AUX F SE A SE B VAC J Set DIP Switch A0 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table such that total system amperage draw never exceeds rated service input. 0VAC J9 F J OPTIOAL L L L J5 J5 F6, T0A 80V J5 J BALBOA ISTRUMETS, IC. S500Z COPYRIHT 007 MADE I U.S.A. P/ 05_B TB W J8 Line - Cap (Insulate) end, Do not connect. F, T0.A 50V J6 HTR J0 HTR 00 OZOE PUMP W K K9 T K6 K -Phase Service, IT Electrical K5 J0 System (o eutral) F 0VAC Wires ( J7/6Lines J7 + Protective Earth) OPT. BLWR/PUMP J7 J JA JA J All equipment (pumps, blower, and heater) runs on J8 J J0 Systems using only DIP switch (A0) for heat disable: E.D S DIP Switch A0 0 must J7 be J8 O. J J F0A 50V Line - Line voltage is 0VAC FA 50V Protective Earth wire (reen/yellow) must be connected to system ground terminal as marked. service line L with L acting as the return. For x 6 Amp Service: For x Amp Service: EXT RLY AUX F SE A SE B VAC J Set DIP Switch A0 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table such that total system amperage draw never exceeds rated service input. 0VAC J J9 F J OTE: ot all S5xxZ systems can support -Phase. -Phase requires System PCB Rev B. If using an expansion board, the board must have fuse-protection. Page _97_B
10 Ozone Connections ote: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Account Manager for information on purchasing a pin-removal tool. Ozone connector configuration for 0VAC 50Hz: Black or Brown Line Conductor Empty White or Blue eutral Conductor Empty L Flat sides of sockets as shown J5 J5 F6, T0A 80V J5 J TB Audio W Visual B R Circ W Pump B R F, T0.A 50V OZOE PUMP W B R -Spd P Line - Black or Brown conductor ot used eutral - White or Blue conductor ot used J8 W Page _97_B
11 Duplex Panel Configurations Heat Blower Jets Temp Light A must be OFF DEFAULT PAELS VL0 (LCD Lite Digital) P 509 with Overlay P 0669 Connects to Main Board terminal J or J Blower Heat Set Light Jets VL0 (LCD Duplex Digital) P 509 with Overlay P 0668 Connects to Main Board terminal J or J ot compatible with some configurations; not recommended for new designs OPTIOAL PAELS VL00 (Mini Panel) P 5 with Overlay P 095 Connects to Main Board terminal J or J Blower Jets Temp Light A must be O VL0 (MVP0) P 56 with Overlay P 50 Connects to Main Board terminal J or J Blower Jets Temp Light VL60 (MVP60) P 565 with Overlay P 5 Connects to Main Board terminal J or J Page 559-0_97_B
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