Bulletin 1494M Fixed Depth Remote Operated Disconnect Switches Renewal Parts

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1 Page 1 of 8 Knowledgebase Technote ID # Q /13/2005 Repair Parts for the Handle/Mechanism and Fusible Disconnect Switch Assembly (See Figure 1 on next page for exploded view of parts.) Catalog Description of Part Item 1494M-N M-NF M-N M-NF N M-NF N M-NF200 Handle & Mechanism Assembly 1 Z Z Z Z Fusible Disconnect (less clips) X X Cover Plate Assembly 3 X X X X (less mounting bracket/drive plate) Cover Plate Nut 3A M-7 M-7 M-7 M-390 Cover Plate Washer 3B M-6 M-6 M-6 M-180 Mounting Screw (4 req d) 7 M-8765 M-8765 M-6941 M-6580 Screw 8 X M-6289 M-6532 M-6834 Repair Parts for the Handle/Mechanism Assembly and Non-Fusible Disconnect Switch Assembly Catalog Description of Part Item 1494M-N M-NF M-N M-NF M-N M-NF M-N M-NF200 Handle & Mechanism Assembly 1 Z Z Z Z Non-Fusible Disconnect 2 X X X X Cover Plate Assembly 3 X X X X (less mounting bracket/drive plate) Cover Plate Nut 3A M-7 M-7 M-7 M-390 Cover Plate Washer 3B M-6 M-6 M-6 M-180 Mounting Screw (4 req d) 7 M-8765 M-8765 M-6941 M-6580 Screw 8 X M-6289 M-6532 M-6834

2 Page 2 of 8 Knowledgebase Technote ID # Q /13/2005 Repair Parts for the Handle/Mechanism and Fusible Disconnect Switch Assembly

3 Page 3 of 8 Knowledgebase Technote ID # Q /13/2005 Repair Parts for Disconnect Switch Assembly (Repair parts for fuse block on page 4) Catalog Description of Part 1494M-N M-NF M-N M-NF M-N M-NF M-N M-NF200 Arc Hood F X X X Plug Handle F F F F Line Terminal Guard Kit ( or Guard Plate) 5 N.O. Auxiliary Contact 1495-N N N N8 N.C. Auxiliary Contact 1495-N N N N9 Door Catch (Bagged) Crossbar Mounting Brackets 1494F-N F-N F-N F-N17 Adhesive Application Kit for Crossbar 1494F-N F-N F-N F-N19 Mounting Bracket Screws 2 Adhesive Applicator Kit Only F-N F-N F-N F-N18 Lug Kit for Disconnect Switch X R-N1 1494R-N2 1494R-N3 Lug Bolt Not Applicable M-6289 M-6532 M Do not use if door hardware is purchased separately. 2 Includes cotton swab applicators and bottle of Loctite 495 adhesive applicators per kit. Does not include adhesive. The following commonly available adhesives can be used: Permabond 102, 105, 130, 910; Eastman 910; Loctite 495; Scotch-Weld CA4. 4 Part number contains one lug. Bulletin 1494R lug kit contains 3 lugs. 5 Kit contains the line terminal guard (guard plate) and plug handle.

4 Page 4 of 8 Knowledgebase Technote ID # Q /13/ M Fuse Block Repair Parts Class R Fuse Block Assemblies Fuse Clip Kit contains six fuse clips and mounting hardware. Lug kit contains 3 lugs. Fuse Block with fuse clips repair part assemblies utilize Class R fuse clips which are riveted to the fuse block. Disconnect Switch Size Fuse Block Fuse Block with Assembly with Clips Fuse Clips less and Mounting Plate Mounting Plate Fuse Block less Fuse Clips Fuse Clip Kit for Disconnect Switch Lug Kit for Fuse Block 60 AMP 31-60A, 600V 1494F-J666 X X N R-N1 M A, 600V 1494F-J X N R-N1 M AMP A, 600V 1494F-J611 X X N R-N2 M A, 600V 1494F-J621 X X N R-N2 M AMP A, 600V 1494F-J622 X X N R-N3 M A, 600V 1494F-J642 X X N R-N3 M Part number contains one lug. Lug Bolt 30 AMP 0-30A, 250V 1494F-R Not Available 1401-N41 X Not Applicable 31-60A, 250V 1494F-R Not Available 1401-N42 X Not Applicable 0-30A, 600V 1494F-R Not Available 1401-N42 X Not Applicable 31-60A, 600V 1494F-R Not Available 1401-N43 X Not Applicable 60 AMP 31-60A, 250V 1494F-R Not Available 1401-N R-N1 M A, 250V 1494F-R Not Available 1401-N R-N1 M A, 600V 1494F-R Not Available 1401-N R-N1 M A, 600V 1494F-R Not Available 1401-N R-N1 M A, 600V 1494F-R Not Available 1401-N R-N1 M AMP A, 250V 1494F-R Not Available 1401-N R-N2 M A, 250V 1494F-R Not Available 1401-N R-N2 M A, 600V 1494F-R Not Available 1401-N R-N2 M A, 600V 1494F-R Not Available 1401-N R-N2 M AMP A, 250V 1494F-R Not Available 1401-N R-N3 M A, 250V 1494F-R Not Available 1401-N R-N3 M A, 600V 1494F-R Not Available 1401-N R-N3 M A, 600V 1494F-R Not Available 1401-N R-N3 M M Fuse Block Repair Parts Class J Fuse Block Assemblies Fuse Clip Kit contains six fuse clips and mounting hardware. Lug kit contains 3 lugs. Disconnect Fuse Block Rating Fuse Block Fuse Block with Fuse Block less Switch Size Assembly with Clips Fuse Clips less Fuse Clips and Mounting Plate Mounting Plate Fuse Clip Kit for Lug Kit for Disconnect Switch Fuse Block Lug Bolt 30 AMP 0-30A, 250V 1494F-C233 X X N41 X Not Applicable 31-60A, 250V 1494F-C263 X X N42 X Not Applicable 0-30A, 600V 1494F-C X N42 X Not Applicable 31-60A, 600V 1494F-C X N43 X Not Applicable 60 AMP 31-60A, 250V 1494F-C266 X X N R-N1 M A, 250V 1494F-C216 X X N R-N1 M A, 600V 1494F-C X N R-N1 M A, 600V 1494F-C666 X X N R-N1 M A, 600V 1494F-C X N R-N1 M AMP A, 250V 1494F-C211 X X N R-N2 M A, 250V 1494F-C221 X X N R-N2 M A, 600V 1494F-C611 X X N R-N2 M A, 600V 1494F-C621 X X N R-N2 M AMP A, 250V 1494F-C222 X X N R-N3 M A, 250V 1494F-C242 X X N R-N3 M A, 600V 1494F-C622 X X N R-N3 M A, 600V 1494F-C642 X X N R-N3 M M Fuse Block Repair Parts Class J Fuse Block Assemblies Fuse Clip Kit contains six fuse clips and mounting hardware. Lug kit contains 3 lugs. Disconnect Fuse Block Rating Fuse Block Fuse Block with Fuse Block less Switch Size Assembly with Clips Fuse Clips less Fuse Clips and Mounting Plate Mounting Plate Fuse Clip Kit for Lug Kit for Disconnect Switch Fuse Block Lug Bolt 30 AMP 0-30A, 600V 1494F-J X N42 X Not Applicable 31-60A, 600V 1494F-J X N43 X Not Applicable

5 Page 5 of 8 Knowledgebase Technote ID # Q /13/2005 Repair Parts for Handle and Mechanism Assembly (See Figure 3 on next page for exploded view of parts.) NEMA SIZE Description of Part Item 1494M-N M-NF M-N M-NF M-N M-NF M-N M-NF200 AB Part Mtg Bracket & Drive Assembly 1 X X Z Z Handle Assembly 2 X X X X Defeater Lever 4 B B B B Defeater Screw w/o-ring Defeater Screw O-Ring 5A F F F F Defeater Screw 5B B B B B Defeater Spring 6 B B B B Extension Spring 7 B B B B Adapter Bracket/Gasket Assbly 8 X X X X Gasket 12 F F F F ON-OFF Label 13 H H H H Retaining Ring/Nut 16 M-7071 M-7071 M-7 M-7 Washer(s) for Retaining Ring or 22 M-1161 M-1161 M-6/M-2189 M-6/M-2189 Nut Cover Plate Assembly 3 X X X X Cover Plate Nut 19 M-7 M-7 M-7 M-390 Cover Plate Washer 20 M-6 M-6 M-6 M-180

6 Page 6 of 8 Knowledgebase Technote ID # Q /13/2005

7 Page 7 of 8 Knowledgebase Technote ID # Q /13/2005

8 Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication. Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited. Throughout this document we use notes to make you aware of safety considerations: ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss! IMPORTANT Identifies information that is critical for successful application and understanding of the product. Use only replacement parts and devices recommended by Rockwell Automation to maintain the integrity of the equipment. It is the user s responsibility to ensure that the renewal part number selected is properly matched to the model, series and revision level of the equipment being serviced. ATTENTION! Servicing energized Industrial Control Equipment can be hazardous. Severe injury or death can result from electrical shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout control equipment from power sources, and release stored energy, if present. Refer to National Fire Protection Association Standard No. NFPA70E, Part 2 and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout/Tagout) and OSHA Electrical Safety Related Work Practices for safety related work practices, including procedural requirements for lockout/tagout, and appropriate work practices, personnel qualifications and training requirements where it is not feasible to de-energize and lockout or tagout electric circuits and equipment before working on or near exposed circuit parts. ROCKWELL DISCLAIMS ALL WARRANTIES WHETHER EXPRESSED OR IMPLIED IN RESPECT TO THE INFORMATION (INCLUDING SOFTWARE) PROVIDED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, AND NON-INFRINGEMENT. Note that certain jurisdictions do not countenance the exclusion of implied warranties; thus, this disclaimer may not apply to you. Allen-Bradley is a trademark of Rockwell Automation

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