Mercmaster LED Series Luminaires Enclosed and Gasketed Fixtures
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- Kerry Hodges
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1 Mercmaster Series Luminaires LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION Applications Enclosed and gasketed fixtures suitable for use in: Marine and wet locations A wide range of industrial, chemical processing and other areas where flammable gases and vapors are present Areas of low clearance, low ceiling heights or where fixture weights must be minimized Non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmosphere or high ambient temperatures are encountered Typical applications include: Pulp and paper mills Processing plants Chemical plants Oil refineries Foundries Manufacturing plants Storage areas Waste and sewage treatment Parking garages Other areas where dust, water, dirt and rough usage are a problem Features Compact light weight low profile design is suited for low mounting heights. Modular design allows scores of fixture component combinations to meet installation needs. Uses same mounting hoods as Mercmaster III. Fixture housing and mounting hoods are copperfree cast aluminium with baked epoxy finish. All exposed hardware is stainless steel. Accommodates a wide range of voltages. Ambient temperatures: 70 W to 100 W equivalent: -40 C to +65 C (-40 F to +149 F) 150 W to 175 W equivalent: -40 C to +55 C (-40 F to +131 F) 250 W equivalent: -40 C to +50 C (-40 F to +122 F) Electrical: Vac, 50/60 Hz; Vac, 50/60 Hz, Volts +/- 10% Pole terminal block: 1 x 8-24 AWG; 1 x 0.75 to 6 mm 2 ( to in 2 ). Hinge has high lip for added safety during installation and servicing. Hinge and bolt construction assures 360º compression at all points on ballast housing gasket for positive sealing. Swing away design of captive bolt and nut simplifies servicing. All Mercmaster mounting hoods have provision for easy field installation of fuses in fixtures (see Fixture Unit Electrical Specification). NPT and metric threads standard. light distribution is standard. Type I is available as an option for select NEC/CEC certified fixtures. For ATEX/IECEx rated fixtures, ballast bodies and mounting hoods must be purchased separately. Standard Materials Mounting hoods and bodies: cast copperfree (4/10 of 1% max.) aluminium All hardware and catch assemblies: stainless steel Globe: polycarbonate Standard Finishes Mounting hoods, bodies and guards: baked gray epoxy-clad finish, electrostatically applied for complete uniform protection NEC/CEC Certifications and Compliances UL Standard: UL 1598, UL 1598A, UL 8750, UL 844 CSA Standard: C22.2 No , C22.2 No. 137 ccsaus Certified: ATEX/IECEx Certifications and Compliances ATEX Gas: Zone 2 Conforming to ATEX 94/9/CE: CE 0081 II 3 G ATEX Protection: Ex na IIC Gc T Rating: 70 W and 100 W equivalent: [+40 ºC(+104 ºF)], (131 F/55 C), T3 [+65 C (+149 F)] 150 W to 175 W equivalent: [+40 ºC(+104 ºF)], [+ 55 C (+131 F)] 250 W equivalent: [+40 ºC (+104 ºF)], [+50 C (+122 F)] Dust: Zone 22 Conforming to ATEX 94/9/CE: CE 0081 II 3 D ATEX Protection: Ex tc IIIc Dc Surface Temperature: T92 ºC (T197.6 ºF) Ambient Temperature: 70 W and 100 W equivalent: -40 C to +65 C (-40 F to +149 F) 150 W to 175 W equivalent: -40 C to +55 C (-40 F to +131 F) 250 W equivalent: -40 C to +50 C (-40 F to +122 F) ATEX Certificate: LCIE II ATEX 1008/01 Index of Protection: IP66 4
2 Mercmaster Series Luminaires Illustrated Features Heatsink Reliable heat transfer via the cast, epoxy powder coat aluminium body. Provides maximum heat dissipation from the assembly to the outside environment. Driver Assembly Utilizing non-sparking components avoiding the ignition of gases or vapors that may be present (na). Modular Plug between and driver. Chamber Protected by polycarbonate lens, allows for easy maintenance access. LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION Fuses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. Fuse included. Photocell Available for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-OFF dusk-to-dawn control. Terminal Blocks (Zone 2) A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24AWG, 0.75 to 6 mm² ( to in 2 ) Epoxy Finish Ballast housing, hoods and guards are copperfree aluminium with epoxy powder coat finish. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. Safety Rounded heatsink edges prevent possible injury during installation. Cooler Operating Cone Hood Larger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation. Mounting Hood and Globe Gaskets Silicone rubber gaskets seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression. "Safety" High Hinge Extra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance. Stainless Steel Latch Assembly Captive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing. 6
3 Mercmaster Series Luminaires Order using catalog numbering guides below or select catalog number from tables on following pages. Catalog Numbering Guide NEC/CEC Certified Mercmaster MN A 17 2 P 5 BU H1 MN - NEC/CEC Certified Mercmaster Series Light Level Equivalent: W HPS/PSMH W HPS/PSMH W HPS/PSMH W PSMH W HPS/PSMH Optical Assembly: P - Polycarbonate Globe Voltage: BU - Universal Voltages Vac, 50/60 Hz BH Vac, 50/60 Hz Mounting: A - Pendant C - Ceiling D - Pendant Cone R - 90º Stanchion S - 25º Stanchion W - Wall Hub Size: 2-3/4 NPT 3-1 NPT 4-1-1/4 NPT stanchion 5-1-1/2 NPT stanchion 6 - Metric M20 Catalog Numbering Guide ATEX/IECEx Certified Mercmaster Light Distribution: 1 - Type I Elliptical (100 W HPS and 175 W PSMH Only) 5 - Symmetrical Options: D - Diffused Globe F - Fusing H1 - Photocontrol 120 V H2 - Photocontrol 208 V H3 - Photocontrol 240 V H4 - Photocontrol 277 V MNA 17 P 5 BU D MNA - ATEX/IECEx Certified Mercmaster Series Mounting: ATEX/IECEx version is not available as a complete fixture (not sold with mounting hood) Light Level Equivalent: W HPS/PSMH W HPS/PSMH W HPS/PSMH W PSMH Hub Size: ATEX/IECEx version is not available as a complete fixture (hub size does not apply) Optical Assembly: P - Polycarbonate Globe Light Distribution: 5 - Symmetrical Voltage: BU - Universal Voltages Vac, 50/60 Hz Options: D - Diffused Globe LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION Ceiling mount luminaries are not designed to use the PCD2 photocontrol. Ceiling mounts must use an FS/FD box with a photocontrol. Contact your local sales representative for more information. 175 W Pulse Start Metal Halide only. Does not have a High Pressure Sodium equivalent. Canadian Electrical Code does NOT allow fusing in hazardous locations V. Fuse not CEC rated. Luminaires with photocontrol are not rated or marine outside type (salt water). For ATEX/IECEx rated fixtures, ballast bodies and mounting hoods must be purchased separately. 7
4 Mercmaster Series Luminaires Technical Data Lamp Light Level Equivalent to HID 70 Watt Type Ambient Temperature C ( F) Supply Wire Temperature C ( F) Class I, Division 2 40 (104) 60 (140) A NEC/CEC ATEX/IECEx Gas Dust Gas/Dust Gas Dust Class I, Zone 2, Class II, Simultaneous AEx na IIC, Division 1 Class I, Division 2/ Ex II 3G Ex II 3D Groups Ex na IIC and 2 Groups Class II, Division 1 na Ex tc IIIC 55 (131) 75 (167) T6 65 (143) 90 (194) T3C T3 T6 T3C T6 T92 C 100 Watt 40 (104) 60 (140) A T6 55 (131) 75 (167) T6 65 (143) 90 (194) T3C T3 T6 T3C T92 C LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION 100 Watt Type I 150 Watt 175 Watt 175 Watt Type I 250 Watt T Numbers Represent the Maximum Internal Temperature or Maximum Surface Temperature NEC/CEC T # T T2 T2A T2B T2C T2D T3 T3A T3B T3C A T5 T6 Temp. Range ºC (ºF) ( ) 40 (104) 60 (140) 75 (167) 75 (167) T3C T ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 90 (194) 90 (194) T3C T3 40 (104) 60 (140) A T6 T6 T92 C 55 (131) 75 (167) T6 T6 IP66 40 (104) 60 (140) A T6 T6 T92 C 55 (131) 75 (167) T6 T6 IP66 40 (104) 60 (140) T5 55 (131) 75 (167) T3C T3 T5 T3C 40 (104) 60 (140) A T6 A 50 (122) 75 (167) T ( ) ( ) ( ) 85 (185) ATEX/IECEx T # T1 T2 T3 T5 T6 Temp. Range ºC (ºF) ( ) ( ) ( ) ( ) ( ) 85 (185) T numbers represent the maximum internal temperature for Class I, Division 2 and Class I, Zone 2 locations designated by the NEC. T numbers represent the maximum surface temperature under a dust blanket for Class II, Division 1 and Class I, Zone 2 as designated by the NEC or Zone 2 (Gas) and 22 (Dust) locations as designated by the IEC. 8
5 Mercmaster Series Luminaires Lamp Comparison Chart Lamp Data Line Current Amps Input Power Lumens CRI Lamp Life (Hours) Color Temp CCT MN V 277 V 120 V 277 V , , V 61 MN , V 120 V V , V 95.5 MN , V 92 Type 120 V 46.7 MN , V 120 V 70 MN , V 69 Mercmaster Ballast and Mounting Hood Weights Description Weight kg (lb) Fixture Unit (Ballast Housing) 8.8 (19.4) Pendant Mounting Hood 1.0 (2.25) Pendant Cone Mounting Hood 1.1 (2.50) Ceiling Mounting Hood 1.4 (3.00) Wall Mounting Hood 1.8 (4.00) LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION 25 Stanchion Mounting Hood 1.5 (3.25) 90 Stanchion Mounting Hood 1.7 (3.75) 9
6 Mercmaster Series Luminaires Wattage BU/BH Ceiling Five Hubs, Four Close-up Plugs Lamp Wattage Equivalent Type Hub Size Conformance Catalog Numbers 35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MNC702P5 47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MNC102P5 46.7/46.6 W 100 W HPS/PSMH Type I 3/4 NEC/CEC MNC102P1 61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MNC152P5 74/72 W 175 W PSMH 3/4 NEC/CEC MNC172P5 70/64 W 175 W PSMH Type I 3/4 NEC/CEC MNC172P1 95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MNC252P5 35/33 W 70 W HPS/PSMH 1 NEC/CEC MNC703P5 47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MNC103P5 46.7/46.6 W 100 W HPS/PSMH Type I 1 NEC/CEC MNC103P1 61/62 W 150 W HPS/PSMH 1 NEC/CEC MNC153P5 74/72 W 175 W PSMH 1 NEC/CEC MNC173P5 70/64 W 175 W PSMH Type I 1 NEC/CEC MNC173P1 95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MNC253P5 Wall Five Hubs, Four Close-Up Plugs 35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MNW702P5 47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MNW102P5 46.7/46.6 W 100 W HPS/PSMH Type I 3/4 NEC/CEC MNW102P1 61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MNW152P5 74/72 W 175 W PSMH 3/4 NEC/CEC MNW172P5 70/64 W 175 W PSMH Type I 3/4 NEC/CEC MNW172P1 95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MNW252P5 35/33 W 70 W HPS/PSMH 1 NEC/CEC MNW703P5 47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MNW103P5 46.7/46.6 W 100 W HPS/PSMH Type I 1 NEC/CEC MNW103P1 61/62 W 150 W HPS/PSMH 1 NEC/CEC MNW153P5 74/72 W 175 W PSMH 1 NEC/CEC MNW173P5 LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION 70/64 W 175 W PSMH Type I 1 NEC/CEC MNW173P1 95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MNW253P5 Suffix Voltage AC Frequency BU /60 Hz BH /60 Hz Type I Elliptical. 11
7 Mercmaster Series Luminaires Dimensions in Millimeters (Inches) mm (6.66") Depending on the length of the conduit stem mm (10.92") mm (5.59") Pendant Mount Pendant Cone Mount mm (18.63") mm (10.93") LIGHTING: ENCLOSED AND GASKETED AREA /INDUCTION mm (16.93") mm (15.27") mm (9.25") Ceiling Mount mm (7.22") mm (8.54") mm (4.06") Wall Mount mm (18.87") mm (17.22") mm (9.79") Stanchion Mount 90 Stanchion Mount 16
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